Dodge Sprinter. Manual - part 238
REMOVAL - VACUUM TRANSDUCER
(1) Disconnect the negative battery cable.
(2) Remove the air cleaner housing (Refer to 9 -
ENGINE/AIR
INTAKE
SYSTEM/AIR
CLEANER
HOUSING - REMOVAL).
(3) Disconnect the electrical connector.
(4) Disconnect the vacuum hoses.
(5) Remove the vacuum transducer retaining bolts
and remove vacuum transducer.
INSTALLATION
INSTALLATION
(1) Clean all mating surfaces
(2) Install
turbocharger
to
exhaust
manifold.
Tighten bolts to 22 lbs. ft. (20 N·m) (Fig. 6).
NOTE: Slacken the bottom bolt of the turbocharger
support bracket to install bracket stress free.
(3) Install turbocharger support bracket. Tighten
bolts to 177 lbs. in. (20 N·m) at engine and 22 lbs. ft.
(30 N·m) at turbocharger (Fig. 6).
(4) Replace gaskets and install oil return line at
turbocharger. Tighten bolt to 80 lbs. in. (9 N·m) (Fig.
6).
NOTE: Counterhold the connection at the turbo-
charger when tightening the oil supply line bolt.
(5) Replace gaskets and install oil supply line at
turbocharger. Tighten bolt to 160 lbs. in. (18 N·m)
(Fig. 6).
(6) Attach turbocharger vacuum line to vacuum
unit (Fig. 6).
(7) Attach air intake and charge air hoses (Fig. 6).
(8) Connect front exhaust pipe to turbocharger.
Tighten flange clamp to 22 lbs.ft. (30 N·m) (Fig. 6).
(9) Install heat shield (Fig. 6).
(10) Connect negative battery cable.
Fig. 6 TURBOCHARGER
1 - TURBOCHARGER
8 - OIL RETURN LINE
2 - OIL SUPPLY LINE
9 - GASKET
3 - O-RING
10 - VACUUM UNIT
4 - FRONT EXHAUST PIPE
11 - CHARGE AIR HOSE
5 - BRACKET
12 - CLAMP
6 - O-RING
13 - AIR INTAKE HOSE
7 - GASKET
14 - HEAT SHIELD
11 - 8
EXHAUST SYSTEM
VA