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TRANSFER CASE (PART TIME 4408) 5D1-31 Lockup Shift 1. Install the lockup hub and return spring to the lockup collar and insert the snap ring. 2. Install the rail shaft through reduction shift fork assembly previously installed and into the blind hole in case. 3. Engage the lockup fork into the 2WD/4WD groove and check operation. 4. Install the shift collar hub to the output shaft spline. 5. Install the previously assembled electric shift cam and assemble the clutch housing as follows. l Rotate the shift cam assembly to right so that the end of the torsion spring contacts with reduction shift fork side. l Holding the rail shaft, lift up the fork assembly slightly. Adjust electric shift cam assembly so that the roller on reduction shift fork assembly is in groove in shift cam l Install the clutch housing over shift collar hub and insert the retaining ring into the clutch collar hub groove. 30 Retaining Ring 31 Clutch Housing 32 Shift Collar Housing 33 2WD/4WD 34 Snap Ring 38 Rail Shaft 39 Lockup Fork 59 Reduction Shift Fork Assembly 100 Electric Shift Cam 101 Torsion Spring 35 Lockup Hub 36 Return Spring 37 Lockup Collar 38 Rail Shaft 39 Lockup Fork 55 Output Shaft |