Daewoo Musso. Manual - part 96

OM600 ENGINE MECHANICAL  1B3-91

Notice

If the max. length of bolts(L) exceed 63.8mm, replace them.

19. Coat the new crankshaft with engine oil and place it on the

crankcase.

20. Install the crankshaft bearing caps according to marking

and tighten the bolts.

Tightening  Torque

55 Nm + 90°

Notice

Install from No. 1 cap.

22. Rotate the crankshaft with hand and check whether it

rotates smoothly.

23. Measure crankshaft bearing axial clearance.

Clearance

0.100 - 0.245mm

Notice

If the clearance is out of standard, adjust the axial clearance
of crankshaft bearing by replacing the thrust washers.

Dial Gauge  001 589 53 21 00

Dial Gauge Holder  363 589 02 21 00

Notice

The same thickness of thrust washers should be installed
on both sides of the thrust bearing.

1B3-92  OM600 ENGINE MECHANICAL

28. Remove the connecting rod bearing cap.

29. Install the piston.

30. Rotate the crankshaft by hand and check whether it rotates

smoothly.

31. If the bearings are damaged,

- replace the oil presser relief valve.

- clean the oil pump and oil filter housing carefully and
replace the hose if necessary.

Notice

After assembling the engine, check the camshaft timing,
adjust the start of fuel injection and check the TDC sensor
bracket setting.

32. Fill oil and run the engine and then check the oil pressure

and oil level.

Notice

Install the original oil filter element and then change the
engine oil and oil filter element after 1,000 - 1,500km.

27. Measure the radial clearance (L) of the connecting rod

bearing.

Example)

Measured  value ‘J’  = 47.700mm

Measured  value ‘K’ = 47.653mm

Clearance ‘L’

       =   0.047mm

Radial Clearance ‘L’

0.026 - 0.068mm

Notice

If the clearance is out of standard, adjust the radial
clearance of connecting rod bearing by replacing the
connecting rod bearing shells.

26. Measure connecting rod bearing journal diameter (K).

Notice

Refer to measurement of the crankshaft bearing journal
diameter.

24. Insert the new connecting rod bearing shells into the

connecting rod and connecting rod bearing cap and tighten
the 12-sided stretch bolts (11).

25. Measure inner diameter of connecting rod bearing.

Tightening  Torque

40 Nm + 90°

OM600 ENGINE MECHANICAL  1B3-93

FLYWHEEL

Preceding Work   : Removal of the transmission

Removal of the clutch

1 Oil Pan
2 Straight Pin
3 Flywheel

4 12-Sided Stretch Bolt ............ Check, 45Nm + 90°
5 Drive Plate (Automatic Transmission)
6 Flywheel (Automatic Transmission)

1B3-94  OM600 ENGINE MECHANICAL

l

Manual transmission flywheel

l

Automatic transmission flywheel

OM661LA

OM662LA