Daewoo Musso. Manual - part 89

OM600 ENGINE MECHANICAL  1B3-63

TIMING CASE COVER

Preceding Work   : Removal of the cooling fan

Rmoval of the V-belt tensioning device
Removal of the vibration damper and hub
Removal of the alternator

1 Bolt ............................................................ 10Nm
2 Cylinder Head Cover
3 Gasket ................................................... Replace
4 Socket Bolt ................................................ 25Nm
5 Fuel Filter
6 Square Nut
7 Oil Pan
8 Socket Bolt ................................................ 10Nm
9 Bolt .................................................... M6 : 10Nm

                                                                      M8 : 23Nm

10 Power Steering Pump

11 Bolt

12 Belt Pulley

13 Bolt ............................................................ 32Nm
14 Timing Case Cover
15 Bolt ............................................................ 23Nm
16 Alternator Bracket
17 Bolt ............................................................ 45Nm
18 Bolt ............................................................ 25Nm
19 Bolt ............................................................ 10Nm
20 Closing Cover
21 Socket Bolt ................................................ 23Nm
22 Guide Pulley
23 Bolt .............................................................. 9Nm
24 Guide Pulley Bracket
25 Nut ............................................................. 23Nm

1B3-64  OM600 ENGINE MECHANICAL

8. Remove the guide pulley bracket (24).

Tools Required

116 589 03 07 00  Socket Wrench

Removal Procedure

1. Remove the fan clutch and cooling fan belt pulley.

2. Drain the engine oil completely.

3. Remove the oil dipstick tube bracket bolts.

4. Remove the crankshaft pulley.

5. Loosen the bolt (1) and then remove the cylinder head cover

(2) and gasket.

6. Remove the vacuum pump.

7. Detach the closing cover (20). Remove the bolts(21) and

then remove the guide pulley (22).

OM600 ENGINE MECHANICAL  1B3-65

11. Remove the alternator bracket (16).

9. Disconnect the pipes of power steering pump and remove

the belt pulley.

Notice

Be careful not to lose the key.

10. Remove the nut and pull out the bolt and then remove the

power steering pump.

12. Remove the fuel filter.

1B3-66  OM600 ENGINE MECHANICAL

18. Remove the timing case cover (19) bolts and then remove

the timing case cover (14).

Notice

Be careful not to damage the cylinder head gasket or oil
pan gasket.

13. Remove the camshaft.

14. Remove the socket bolts(4) in the chain box.

Socket Wrench 115 589 03 07 00

15. Remove the injection pump.

Notice

See the ‘Removal of fuel injection pump’.

16. Remove the oil pan bolts (8, 9) in the area of the timing

case cover (14).

17. Slightly loosen the remaining oil pan bolts.