Daewoo Matiz (2003 year). Manual - part 179

6D – 8  MANUAL STEERING GEAR

D15B504B

Installation Procedure

1. Install the tie rod end.

2. Install the tie rod lock nut (1).

Tighten

Tighten the tie rod end lock nut to 35–55 N

S

m (25–41

lb-ft).

3. Connect the tie rod end to the knuckle.

4. Install the tie rod end castellated nut (2).

Tighten

Tighten the castellated nut to 30–55 N

S

m (21–41 lb-

ft).

5. Install the split pin.

6. Install the wheel. Refer to Section 2E, Tires and

Wheels.

7. Make the toe–in adjustment by turning the tie rod ad-

juster. Refer to Section 2B, Wheel Alignment.

D105B505

RACK AND PINON BOOT

Removal Procedure

1. Remove the tie rod end. Refer to “Tie Rod End” in this

section.

2. Remove the tie rod end lock nut.

D105B506

3. Remove the rack and pinion boot.

D

Remove the boot clamp (1).

D

Cut off the boot wire clamp (2).

MANUAL STEERING GEAR  6D – 9

D105B507

D

Coat the greases on the tie rod to ease removal
(3).

D

Remove the boot (4).

D105B508

Installation Procedure

1. Install the rack and pinion boot with the clamp and the

wire clamp.

2. Install the tie rod end nut.

3. Install the tie rod end. Refer to “Tie Rod End” in this

section.

D105B509

D105B510

RACK AND PINION STEERING GEAR
ASSEMBLY

(Left–Hand Drive Shown, Right–Hand
Drive Similar)

Removal Procedure

1. Remove the intermediate shaft lower pinch bolt. Re-

fer to Section 6E, Steering Wheel and Column.

2. Remove the wheels. Refer to Section 2E, Tires and

Wheels.

3. Disconnect the tie rod end from the steering knuckle.

Refer to “Tie Rod End” in this section.

4. Remove the front exhaust pipe nuts. Refer to Section

1G, Engine Exhaust.

5. Remove the steering gear assembly from the vehicle.

D

Remove the steering gear bracket bolts (1).

D

Remove the steering gear bracket (2).

D

Remove the steering gear assembly.

D

Remove the packing (3).

6D – 10  MANUAL STEERING GEAR

D15B511A

Installation Procedure

1. Install the mounting to the steering gear assembly.

2. Install the steering gear assembly.

3. Install the steering gear bracket with the bolts.

Tighten

Tighten the steering gear bracket bolts to 50–55 N

S

m

(36–41 lb-ft).

4. Install the front exhaust pipe nuts. Refer to Section

1G, Engine Exhaust.

5. Connect the tie rod end to the steering knuckle. Refer

to “Tie Rod End”  in this section.

6. Install the wheels. Refer to Section 2E, Tires and

Wheels.

7. Install the intermediate shaft lower pinch bolt. Refer

to Section 6E, Steering Wheel and Column.

MANUAL STEERING GEAR  6D – 11

UNIT REPAIR

D105B701

TIE ROD END BOOT

Disassembly Procedure

1. Remove the tie rod end. Refer to “Tie Rod End” in this

section.

2. Remove the tie rod end boot.

a. Tie rod end boot.

D105B702

Assembly procedure

Important : Coat the grease inside of the boot.

1. Install the boot to the tie rod end.

2. Install the tie rod end wire clamp.

3. Install the tie rod end. Refer to “Tie Rod End” in this

section.

D105B703

RACK AND PINION

(Left–Hand Drive Shown, Right–Hand
Drive Similar)

Disassembly Procedure

1. Remove the rack and pinion steering assembly from

the vehicle. Refer to “Rock and Pinion Assembly” in
this section.

2. Remove the rack and pinion boot.

D

Remove the tie rod end. Refer to “Tie Rod End” in
this section (1).

D

Remove the tie rod lock nut (2).

D

Remove the rack and pinion boot clamp (3).

D

Cut off the rack and pinion boot wire (4).