Daewoo Matiz (2003 year). Manual - part 111

FRONT SUSPENSION  2C – 9

D106B507

4. Remove the control arm from the knuckle assembly.

D

Remove the stud bolt (1).

D

Separate the control arm from the knuckle assem-
bly (2).

D106B508

5. Remove the brake caliper from the knuckle assembly.

Refer to Section 4D, Front Disc Brakes.

6. Remove the ABS wheel speed sensor from the

knuckle assembly, if applicable. Refer to Section 4F,
Anti–lock Brake System.

7. Remove the steering knuckle assembly from the ve-

hicle.

D

Remove the strut bracket bolts (1).

D

Separate the knuckle assembly from the drive
shaft by pulling the steering knuckle assembly (2).

D16B509A

70–90 N

S

m

50–70 N

S

m

Installation Procedure

1. Install in the reverse order of removal.

2. Install the steering knuckle assembly in the vehicle

with strut bracket bolts (1).

Tighten

Tighten the strut bracket bolts to 70–90 N

S

m (52–66

lb-ft).

3. Install the brake caliper from the knuckle assembly.

4. Install the control arm into the knuckle assembly with

the stud bolt (2).

Tighten

Tighten the stud bolt to 50–70 N

S

m (36–52 lb-ft).

D16B510B

5. Install the tie rod end to the knuckle assembly.

6. Install the tie rod end–to–knuckle castellated nut (1)

and the cotter pin.

Tighten

Tighten the castellated nut to 30–55 N

S

m (22–41 lb-

ft).

7. Install the caulking nut (2).

D

Bend the caulking nut flange (3).

Tighten

Tighten the caulking nut to 210 N

S

m (155 lb-ft).

2C – 10  FRONT SUSPENSION

D106B511

FRONT LONGITUDINAL FRAME AND
STABILIZER SHAFT

Removal Procedure

1. Removed the front under longitudinal frame.

D

Raise and suitably support the vehicle.

D

Remove the front wheel. Refer to Section 2E, Tires
and Wheels.

D

Remove the transaxle under cover. Refer to Sec-
tion 5B, Manual Transaxle.

D

Remove the front under longitudinal frame bolt (1).

D

Remove the front under longitudinal frame nut (2).

D16B512A

D

Remove the stabilizer shaft mounting bolts (3).

D

Remove the front under longitudinal frame.

D106B513

2. Remove the stabilizer shaft from the vehicle.

D

Remove the cotter pin (1).

D

Remove the castellated nut (2).

D

Remove the washer (3).

D

Remove the rear bushing with separating the sta-
bilizer shaft from the control arm (4).

D16B514A

D

Remove the bushing (5).

D

Remove the wire clamps (6).

D

Remove the mountings (7).

FRONT SUSPENSION  2C – 11

D16B515A

Installation Procedure

1. Install in the reverse order of removal.

Important: When installing the mountings, position the
opened mountings forward.

D16B516A

40–50 N

S

m

2. Install the stabilizer shaft to the vehicle.

D

Install the castellated nut.

Tighten

Tighten the stabilizer shaft–to–body castellated nut to
40–50 N

S

m (30–36 lb-ft).

D

Install the cotter pin.

D16B517C

3. Install the front under longitudinal frame.

D

Install the stabilizer shaft mounting bolts (1).

Tighten

Tighten the mounting bolts to 30–50 N

S

m (22–36 lb-

ft).

D16B518B

65 – 80 N

S

m

10 – 14 N

S

m

D

Install the front under longitudinal frame bolt (2).

Tighten

Tighten to bolt to 10–14 N

S

m (89–124 lb-in).

D

Install the front under longitudinal frame nut (3).

Tighten

Tighten to nut to 65–80 N

S

m (48–59 lb-ft).

2C – 12  FRONT SUSPENSION

D106B519

CONTROL ARM

Removal Procedure

1. Remove the stabilizer shaft. Refer to “Front Longitu-

dinal Frame and Stabilizer Shaft” in this section.

2. Remove the control arm.

D

Remove the stud bolt (1).

D

Separate the control arm from the knuckle assem-
bly using a lever (2).

D106B520

D

Remove the bolt (3).

D

Remove the control arm.

D16B521B

Installation Procedure

1. Install the control arm onto the vehicle.

D

Install the control arm bolt (1).

Tighten

Tighten the control arm bolt to 55–70 N

S

m (41–52 lb-

ft).

D

Install the control arm to the knuckle assembly.

D

Install the stud bolt (2).

Tighten

Tighten the stud bolt to 50–70 N

S

m (36–52 lb-ft).

2. Install the stabilizer shaft.

D10B522A

STRUT BAR

Removal Procedure

1. Open the hood.

2. Remove the strut bar from the vehicle.

D

Remove the purge control valve (1).

D

Remove the A/C low pressure pipe bracket–to–
strut bar nut (2).

D

Remove the strut bar bolts at passenger side (3).