Daewoo Nubira. Manual - part 222

6C – 24

I

POWER STEERING GEAR

DAEWOO V–121 BL4

Notice : To prevent the inner tie rods from loosening, use
Loctite

±

 242 (or equivalent) on both inner tie rod connec-

tions to secure them to the rack shaft.

Important : The right and the left inner tie rods are un-
equal in length. Be sure to install the correct inner tie rod
on the proper side of the power steering gear.

2.  Firmly seat the inner tie rods against the rack and

tighten both ends simultaneously.

Tighten

Tighten the inner tie rods to 100 N

S

m (74 lb–ft).

3.  Push the plastic retainer back onto the connection

between the inner tie rod and the power steering
gear rack.

4.  Install the dust boot.

POWER STEERING GEAR  6C – 25

DAEWOO V–121 BL4

5.  Install the cylinder end dust boot retaining clamps

with the installer KM–J–22610.

6.  Install the tie rod end boot retaining clamps.

7.  Reposition the adjusting nut to the marks on the

inner tie rod and install the outer tie rod by twisting
it onto the inner tie rod.

8.  Perform a front toe adjustment. Refer toSection 2B,

Wheel Alignment.

9.  Tighten the adjusting nut.

Tighten

Tighten the outer tie rod adjusting nut to 22 N

S

m (16

lb–ft).

10.  Install the rack bearing assembly into the rack and

pinion steering assembly. Refer to”Rack Bearing”in
this section.

11.  Install the valve and pinion assembly into the rack

and pinion steering assembly. Refer to”Valve and
Pinion”in this section.

12.  Install the rack and pinion steering assembly into

the vehicle. Refer to”Rack and Pinion Assembly”in
this section.

6C – 26

I

POWER STEERING GEAR

DAEWOO V–121 BL4

STUB SHAFT SEALS AND UPPER
AND LOWER BEARING

Disassembly Procedure

1.  Remove the rack and pinion steering assembly

from the vehicle. Refer to”Rack and Pinion Assem-
bly”in this section.

2.  Remove the dust cover from the lower end of the

housing.

Notice : If the stub shaft is not held, damage to the pinion
teeth will occur.

3.  While holding the stub shaft with a wrench, remove

the locknut from the pinion.

4.  With the gear centered, mark the location of the

stub shaft notch on the housing to aid in properly
installing the valve and pinion assembly.

POWER STEERING GEAR  6C – 27

DAEWOO V–121 BL4

5.  Remove the stub shaft retaining ring and, using an

arbor press, press on the threaded end of the pin-
ion until it is possible to remove the pinion and
valve assembly from the housing.

6.  Remove the stub shaft dust seal the stub shaft

bearing annulus assembly and the valve assembly
from the housing. Discard the stub shaft dust seal.

7.  Remove the lower valve assembly bearing and the

bushing.