Chrysler RG Voyager. Manual - part 1122

(1) Using a Hand, trim stick or equivalent, with

the mirror and frame outer edge pulled outward
carefully pry/pull outward and till the mirror glass
and frame comes loose (Fig. 31).

(2) Disconnect the heated mirror electrical connec-

tors from the terminals on the mirror glass holder, if
equipped (Fig. 32).

(3) Remove mirror glass and frame from vehicle.

INSTALLATION

WARNING: Always wear eye and hand protection
when servicing the mirror assembly. Failure to
observe these warnings may result in personal
injury from broken glass.

NOTE: The mirrors glass come in two types, type
one the mirror glass and frame has to be pried
upward to be removed, and type two the mirror
glass and frame has to be pulled (pried) outward.
To tell the difference one mirror glass and frame is
thicker than the other.

TYPE ONE

(1) Connect the mirror electrical connectors and

terminals on the mirror glass frame, if equipped (Fig.
33).

(2) Place mirror glass and frame into position in

the mirror assembly (Fig. 34).

(3) Align the mirror glass and frame locking tabs

to the mirror motor housing.

(4) Using a trim stick or equivalent, firmly press

the mirror glass and frame downward to lock into
place while at the same time supporting the housing
assembly from the backside with the other hand (Fig.
35).

(5) Verify retention of the mirror glass holder

assembly by gently pulling outward on the mirror
glass and frame.

Fig. 30 TYPE TWO MIRROR GLASS AND FRAME

THICKNESS

Fig. 31 REMOVING MIRROR GLASS

Fig. 32 REAR VIEW OF MIRROR GLASS

1 - MIRROR GLASS AND FRAME RETAINING CLIPS
2 - MIRROR AND FRAME ASSEMBLY
3 - MIRROR WIRE CONNECTORS AND TERMINALS

EXTERIOR

23 - 67

GLASS-OUTSIDE REARVIEW MIRROR (Continued)

TYPE TWO

(1) Connect the mirror electrical connectors and

terminals on the mirror glass frame, if equipped (Fig.
36).

(2) Place mirror glass and frame into position in

the mirror assembly (Fig. 37).

(3) Align the mirror glass and frame locking tabs

to the mirror motor housing.

Fig. 33 MIRROR HOUSING - MEMORY MIRROR

1 - MIRROR MOTOR AND MOUNTING PLATE
2 - WIRE CONNECTORS
3 - LOCKING TABS

Fig. 34 REAR VIEW OF MEMORY MIRROR GLASS

1 - MIRROR GLASS AND FRAME LOCKING TAB RECEIVER
2 - MIRROR GLASS AND FRAME ASSEMBLY
3 - MIRROR WIRE CONNECTORS AND TERMINALS

Fig. 35 INSTALLING MEMORY MIRROR GLASS

Fig. 36 MIRROR HOUSING

1 - MIRROR MOTOR AND MOUNTING PLATE
2 - ALIGNMENT TABS

23 - 68

EXTERIOR

GLASS-OUTSIDE REARVIEW MIRROR (Continued)

NOTE: Pressure must be applied equally over the
center portion of the mirror to engage the mirror
glass holder’s attaching fingers to the correspond-
ing fingers on the housing assembly. One or more
clicks may be heard when finger engagement takes
place.

(4) Press firmly onto the mirror glass and frame to

lock into place while at the same time supporting the
housing assembly from the backside with the other
hand (Fig. 38).

(5) Verify retention of the mirror glass holder

assembly by gently pulling outward on the mirror
glass and frame.

Fig. 37 REAR VIEW OF MIRROR GLASS

1 - MIRROR GLASS AND FRAME RETAINING CLIPS
2 - MIRROR AND FRAME ASSEMBLY
3 - MIRROR WIRE CONNECTORS AND TERMINALS

Fig. 38 INSTALLING MIRROR GLASS

EXTERIOR

23 - 69

GLASS-OUTSIDE REARVIEW MIRROR (Continued)

HOOD

TABLE OF CONTENTS

page

HINGE

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 70

HOOD

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 70

LATCH

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 71

LATCH RELEASE CABLE

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 72

LATCH STRIKER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 72

HINGE

REMOVAL

(1) Remove Front Wiper Unit (Refer to 8 - ELEC-

TRICAL/WIPERS/WASHERS/WIPER

MODULE

REMOVAL) for procedure.

(2) Raise hood.
(3) Mark all bolt and hinge attachment locations

with a grease pencil or other suitable device to pro-
vide reference marks for installation.

(4) Remove pivot bolt from the body half of hood

hinge and use suitable device to support the hood.

(5) Remove bolts attaching body half of hood hinge

to front fender flange and remove hinge from vehicle
(Fig. 1).

INSTALLATION

(1) If necessary, paint new hinge before installa-

tion.

(2) Place body half of hood hinge in position on

vehicle.

(3) Install bolts attaching hood hinge to front

fender flange. Tighten bolts to 8 N·m (70 in. lbs.)
torque.

(4) Install pivot bolt to the body half of hood hinge.

Tighten bolts to 28 N·m (21 ft. lbs.) torque.

(5) Install Front Wiper Unit (Refer to 8 - ELEC-

TRICAL/WIPERS/WASHERS/WIPER

MODULE

INSTALLATION) for proper procedures.

(6) Align all marks and secure bolts. The hood

should be aligned to 4 mm (0.160 in.) gap to the front
fenders and flush across the top surfaces along fend-
ers. Shims can be added or removed under hood
hinge to achieve proper hood height. Tighten bolts to
13.5 N·m (10 ft. lbs.) torque.Close hood.

HOOD

REMOVAL

(1) Raise hood to full up position.
(2) Mark all bolt and hinge attachment locations

with a grease pencil or other suitable device to pro-
vide reference marks for installation.

(3) Remove the top bolts attaching hood to hinge

and loosen the bottom bolts until they can be
removed by hand (Fig. 2).

(4) With assistance from a helper at the opposite

side of the vehicle to support the hood, remove bot-
tom bolts attaching hood to hinge.

(5) Remove the hood from the vehicle.

INSTALLATION

(1) Place hood in position on vehicle. With assis-

tance from a helper at the opposite side of the vehicle

Fig. 1 HOOD HINGE

1 - HOOD
2 - HOOD HALF OF HOOD HINGE
3 - HOOD HINGE PIVOT BUSHING
4 - BODY HALF OF HOOD HINGE
5 - FENDER

23 - 70

HOOD

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