Content .. 894 895 896 897 ..

Chrysler PT Cruiser. Manual - part 896

DECKLID TRIM PANEL - PT-27

REMOVAL

(1) Open decklid.
(2) Using a trim stick (C-4755), disengage clips

attaching decklid trim panels (Fig. 9).

(3) Remove decklid trim panel trim from vehicle.

INSTALLATION

(1) Place decklid trim panel into position (Fig. 9).
(2) Press tabs into position to attaching decklid

trim panel to decklid.

(3) Install emergency release handle in opening in

Decklid Trim Panel.

(4) Close decklid.

Fig. 9 DECKLID TRIM PANEL

1 - DECKLID
2 - DECKLID TRIM PANEL

23 - 42

DECKLID - PT-27

DOOR - FRONT

TABLE OF CONTENTS

page

FRONT DOOR APPLIQUE

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 44

FRONT DOOR CHECK STRAP

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 45

FRONT DOOR

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 45

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 45

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 45

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 46

FRONT DOOR GLASS

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 46

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 46

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 47

INSTALLATION - PT-27

. . . . . . . . . . . . . . . . . 47

ADJUSTMENTS

ADJUSTMENT - PT-27 ONLY

. . . . . . . . . . . . . 47

FRONT DOOR OUTSIDE HANDLE

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 61

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 61

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 62

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 62

FRONT DOOR HINGE

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 62

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 63

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 63

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 63

FRONT DOOR INSIDE HANDLE ACTUATOR

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 63

FRONT DOOR LATCH

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 64

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 65

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 65

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 65

ADJUSTMENTS

FRONT DOOR LATCH ADJUSTMENT

. . . . . . 65

ADJUSTMENT - PT-27 ONLY

. . . . . . . . . . . . . 65

FRONT DOOR LATCH STRIKER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 66

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 66

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 66

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 67

FRONT DOOR LOCK CYLINDER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 67

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 67

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 67

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 67

FRONT DOOR VERTICAL GUIDE BAR

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 67

FRONT DOOR SIDE VIEW MIRROR FLAG -

PT-27
REMOVAL

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 68

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 68

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 68

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 68

FRONT DOOR TRIM PANEL

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 68

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 68

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 69

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 69

FRONT DOOR WATER DAM

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 70

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 70

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 70

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 71

FRONT DOOR WINDOW REGULATOR

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . 71

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . 72

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . 72

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . 72

DOOR GLASS INNER BELT STABILIZER -

PT-27
REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . . . 73

DOOR - FRONT

23 - 43

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . . . 73

REAR RAIL ASSEMBLY - PT-27

REMOVAL - PT-27 ONLY

. . . . . . . . . . . . . . . . . . 73

INSTALLATION - PT-27 ONLY

. . . . . . . . . . . . . . 73

FRONT DOOR APPLIQUE

REMOVAL

(1) Open front door.
(2) Remove screw attaching outside belt weather-

strip and remove from door (Fig. 1).

(3) Remove glass run weatherstrip as necessary to

access the three screws attaching applique (Fig. 2).

(4) Remove the three screws attaching applique

and remove applique from door (Fig. 3).

INSTALLATION

(1) Place applique into position.
(2) Install the three attaching screws (Fig. 3).
(3) Install glass run weatherstrip into position

(Fig. 2).

(4) Place outside belt weatherstrip into position

and install attaching screw (Fig. 1).

(5) Close door

Fig. 1 GLASS RUN WEATHERSTRIP

1 - FRONT DOOR
2 - FRONT DOOR OUTSIDE BELT WEATHERSTRIP

Fig. 2 FRONT DOOR OUTSIDE BELT

WEATHERSTRIP

1 - GLASS RUN WEATHERSTRIP
2 - UPPER DOOR FRAME

Fig. 3 FRONT DOOR B-PILLAR APPLIQUE

1 - FRONT DOOR
2 - FRONT DOOR B-PILLAR APPLIQUE

23 - 44

DOOR - FRONT

FRONT DOOR CHECK STRAP

REMOVAL

(1) Remove door trim panel and water dam.
(2) Remove bolt attaching check strap to hinge pil-

lar.

(3) Remove door speaker.
(4) Remove glass run.
(5) Remove bolts attaching check strap to door end

frame.

(6) Remove check strap and cover from vehicle.

INSTALLATION

NOTE: Do not grease check strap.

(1) Assemble check strap cover to check strap.
(2) Position door check on vehicle and install bolts

attaching strap to door end frame.

(3) Install glass run.
(4) Install door speaker, if so equipped.
(5) Install bolt attaching door check strap to hinge

pillar.

(6) Install door trim panel and water dam.

FRONT DOOR

REMOVAL

NOTE: The retaining clips used on the door hinge
pins are not to be reused. Verify availability prior to
proceeding.

(1) Open and support door on a suitable lifting

device.

(2) Disconnect wire connector at hinge pillar, if

necessary.

(3) Mark the location of the hinge.
(4) Remove bolts attaching door check strap to

hinge pillar (Fig. 4).

(5) Remove bolts attaching lower hinge to door.
(6) Remove bolts attaching upper hinge to door.
(7) Remove door from vehicle.

REMOVAL - PT-27 ONLY

(1) Open and support door on a suitable lifting

device.

(2) Disconnect wire connector at hinge pillar, if

necessary.

(3) Mark the location of the hinge.
(4) Remove bolts attaching door check strap to

hinge pillar (Fig. 5).

(5) Remove bolts attaching lower hinge to door.

(6) Remove bolts attaching upper hinge to door.
(7) Remove door from vehicle.

INSTALLATION

(1) Align the hinge marks and position door to the

hinges on vehicle (Fig. 4).

Fig. 4 FRONT DOOR HINGES

1 - FRONT DOOR UPPER HINGE
2 - FRONT DOOR CHECK STRAP
3 - FRONT DOOR
4 - FRONT DOOR LOWER HINGE

Fig. 5 FRONT DOOR - PT-27

1 - FRONT DOOR UPPER HINGE
2 - FRONT DOOR CHECK STRAP
3 - FRONT DOOR
4 - FRONT DOOR LOWER HINGE

DOOR - FRONT

23 - 45

Content .. 894 895 896 897 ..