Chrysler PT Cruiser. Manual - part 704

VALVE SPRINGS

DESCRIPTION

SPECIFICATION

Metric

Standard

Free Length
(Approx.)

49.34 mm

1.943 in.

Nominal Force
(Valve Closed)

311 N ±16.6 @

38.0 mm

70 lbs. @ 1.496

in.

Nominal Force
(Valve Open)

596 N ± 30.7

N@ 29.25 mm

134 lbs. @

1.152 in.

Installed Height

38.00 mm

1.496 in.

Number of Coils

7.8

Wire Diameter

3.61 mm

0.142 in

OIL PUMP

DESCRIPTION

SPECIFICATION

Metric

Standard

Clearance Over
Rotors (Max.)

0.10 mm

0.004 in.

Cover
Out-of-Flat
(Max.)

0.025 mm

0.001 in.

Inner Rotor
Thickness (Min.)

10.699 mm

0.421 in.

Outer Rotor
Thickness (Min.)

10.699 mm

0.421 in.

Outer Rotor
Clearance
(Max.)

0.039 mm

0.015 in.

Outer Rotor
Diameter (Min.)

85.924 mm

3.383 in.

Tip Clearance
Between Rotors
(Max.)

0.20 mm

0.008 in.

OIL PRESSURE

DESCRIPTION

SPECIFICATION

Metric

Standard

At Curb Idle
Speed*

25 kPa

4 psi

At 3000 rpm

170 - 550 kPa

25 - 80 psi

CAUTION:
*If pressure is ZERO at curb idle, DO NOT run engine
at 3000 rpm.

TORQUE

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Balance Shaft Carrier to
Block—Bolts

54

40

—

Balance Shaft Gear
Cover—Double Ended
Fastener

12

—

105

Balance Shaft Sprocket—
Bolt

28

—

250

Balance Shaft Chain
Tensioner—Bolts

12

—

105

Balance Shaft Carrier
Cover—Bolts

12

—

105

Camshaft Sprocket—Bolt

115

85

—

Connecting Rod
Cap—Bolts

27 +

1

⁄

4

turn

20

+

1

⁄

4

turn

—

Crankshaft Main Bearing
Cap/Bedplate

—M8 Bolts

28

—

250

—M11 Bolts

75

55

—

Crankshaft Damper—Bolt

136

100

—

Cylinder Head—Bolts

Refer to Procedure

Cylinder Head Cover—
Bolts

12

—

105

Flex Plate to
Crankshaft—Bolts

95

70

—

Engine Support
Bracket—Bolts

61

45

—

Exhaust Manifold—Bolts

23

—

200

Exhaust Manifold Heat
Shield—Bolts

12

—

105

Intake Manifold
Upper—Bolts

12

—

105

Intake Manifold
Lower—Bolts

12

—

105

Intake Manifold
Upper—Bolts (Turbo)

Refer to 9-ENGINE/

MANIFOLDS/INTAKE

UPPER-INSTALLATION

Intake Manifold
Lower—Bolts (Turbo)

Refer to 9-ENGINE/

MANIFOLDS/INTAKE

UPPER-INSTALLATION

Oil Cooler Connector Bolt
(Turbo)

55

41

—

Oil Filter

14

10

—

Oil Filter Adapter—Bolts

12

—

105

9 - 96

ENGINE 2.4L DOHC

PT

ENGINE 2.4L DOHC (Continued)

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Oil Jet Fastener (Turbo)

12

—

105

Oil Pan—Bolts

12

—

105

Oil Pan Drain—Plug

28

20

—

Oil Pump to Block—Bolts

28

20

—

Oil Pump Cover
Plate—Screws

13

—

118

Oil Pump Pick-up
Tube—Bolt

23

—

200

PCV Valve

8

—

70

Spark Plugs

18

13

—

Timing Belt Cover - Front
Upper and Lower—Bolts

6

—

50

Timing Belt Cover - Rear

—M6 Bolts

12

—

105

—M8 Bolts

28

—

250

Timing Belt Idler Pulley

61

45

—

Timing Belt Tensioner
Lock Bolt

25

—

220

Timing Belt Tensioner
Assembly—Bolts

61

45

—

SPECIAL TOOLS

2.4L ENGINE

Puller 1026

Crankshaft Damper Removal Insert 6827A

Dolly 6135

Cradle 6710

Post Kit Engine Cradle 6848

Clutch Line Disconnect 6638A

Camshaft Sprocket Holder 6847

PT

ENGINE 2.4L DOHC

9 - 97

ENGINE 2.4L DOHC (Continued)

Camshaft Seal Remover C-4679-A

Camshaft Seal Installer MD-998306

Crankshaft Damper/Sprocket Installer 6792

Valve Spring Compressor 8215-A

Adaptor 8436

Valve Spring Compressor MD-998772-A

Valve Spring Compressor Adapter 6779

Cylinder Bore Gage C-119

Connecting Rod Guides 8189

9 - 98

ENGINE 2.4L DOHC

PT

ENGINE 2.4L DOHC (Continued)

Crankshaft Sprocket Remover 6793

Crankshaft Sprocket Remover Insert C-4685-C2

Crankshaft Front Seal Remover 6771

Oil Pressure Gage C-3292

Adaptor 8406

Driver Handle C-4171

Rear Crankshaft Seal Guide and Installer 6926-1 and

6926-2

Balance Shaft Sprocket Installer 6052

Post Adapter 8130

PT

ENGINE 2.4L DOHC

9 - 99

ENGINE 2.4L DOHC (Continued)