Chrysler Stratus Convertible. Manual - part 380

 

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Chrysler Stratus Convertible. Manual - part 380

 

 

SPECIFICATIONS

2.5L ENGINE

DESCRIPTION

SPECIFICATION

General Specification

Type

60° V-6 SOHC

(Per Bank)

Number of Cylinders

6

Displacement

2.5 Liters

(152 cu. in.)

Bore

83.5 mm

(3.29 in.)

Stroke

76.0 mm

(2.99 in.)

Compression Ratio

9.4:1 (Federal Emissions)

9.0:1 (California

Emissions)

Firing Order

1-2-3-4-5-6

Compression Pressure
(at 250–400 rpm)

1451 kPa

(211 psi)

—(California Emission)

1393 kPa

(202 psi)

Compression Pressure

(Minimum)

1109 kPa

(192 psi)

—(California Emission)

1059 kPa

(154 psi)

Variation Between
Cylinders (Maximum)

98 kPa

(14 psi)

Cylinder Block

Cylinder Bore Diameter

83.5–83.53 mm

(3.2874–3.2886 in.)

Out-of-Round (Max.)

0.01 mm

(0.0004 in.)

Taper (Max.)

0.01 mm

(0.0004 in.)

Flatness of Top Surface

0.05 mm

(0.002 in.)

Service Limit

0.1 mm

(0.004 in.)

Grinding Limit*

0.2 mm

(0.008 in.)

*Includes the combined surface grinding of cylinder

head and block.

DESCRIPTION

SPECIFICATION

Pistons

Piston Diameter

83.5 mm

(3.29 in.)

Clearance in Cylinder

0.02–0.04 mm

(0.0008–0.0016 in.)

Piston Pins

Press-in Load (at room
temperature)

7350–17200 N

(1652–3858 lbs.)

Diameter

22.0 mm

(0.87 in.)

Piston Rings

Ring Gap—Top
Compression Ring

0.25–0.40 mm

(0.0098–0.0157 in.)

Wear Limit

0.8 mm

(0.031 in.)

Ring Gap—2nd
Compression Ring

0.40–0.55 mm

(0.0157–0.0217 in.)

Wear Limit

0.8 mm

(0.031 in.)

Ring Gap—Oil Control
Steel Rails

0.15–0.50 mm

(0.0059–0.0197 in.)

Wear Limit

1.0 mm

(0.039 in.)

Ring Side Clearance—
Top Compression Ring

0.03–0.07 mm

(0.0012–0.0028 in.)

Wear Limit

0.10 mm

(0.004 in.)

Ring Side Clearance—
2nd Compression Ring

0.02–0.06 mm

(0.0008–0.0024 in.)

Wear Limit

0.10 mm

(0.004 in.)

Connecting Rod

Bearing Diametrical
Clearance

0.02–0.05 mm

(0.0008–0.0020 in.)

Wear Limit

0.10 mm

(0.004 in.)

Side Clearance (big end)

0.10–0.25 mm

(0.0039–0.0098 in.)

Wear Limit

0.40 mm

(0.016 in.)

JX

ENGINE

9 - 61

DESCRIPTION

SPECIFICATION

Crankshaft

Connecting Rod Journal
Diameter

50.0 mm

(1.97 in.)

Main Bearing Journal
Diameter

60.0 mm

(2.362 in.)

Journal Out-of-Round
(Max.)

0.03 mm

(0.001 in.)

Journal Taper (Max.)

0.005 mm

(0.0002 in.)

End Play

0.05–0.25 mm

(0.002–0.0098 in.)

Wear Limit

0.3 mm

(0.012 in.)

Main Bearing Diametrical
Clearance

0.02–0.04 mm

(0.0008–0.0016 in.)

Wear Limit

0.1 mm

(0.004 in.)

Camshaft

Journal Diameter

44.93 mm

(1.7689 in.)

End Play

0.1–0.2 mm

(0.004–0.008 in.)

Wear Limit

0.4 mm

(0.0158 in.)

Intake Valve Timing*

Closes (ABDC)

45°

Opens (BTDC)

19°

Exhaust Valve Timing*

Closes (ATDC)

15°

Opens (BBDC)

49°

Cylinder Head

Flatness of Gasket
Surface

0.03 mm

(0.0012 in.)

Service Limit

0.2 mm

(0.008 in.)

Grinding Limit of Gasket

Surface*

0.2 mm

(0.008 in.)

*Includes the combined surface grinding of cylinder

head and block.

DESCRIPTION

SPECIFICATION

Valve Seat

Angle

44–44.5°

Valve Seat Width—Intake
and Exhaust

0.9–1.3 mm

(0.035–0.051 in.)

Valve Guide

Diameter—Inner

6.0 mm

(0.236 in.)

Diameter—Outer (Std.)

11.0 mm

(0.433 in.)

Guide Height (spring seat
to guide tip)

14.0 mm

(0.551 in.)

Valves

Face Angle Intake and
Exhaust

45–45.5°

Valve Length (Overall)—
Intake

112.30 mm

4.4213 in.)

Service Limit

111.80 mm

(4.4016 in.)

Valve Length (Overall)—
Exhaust

114.11 mm

(4.4925 in.)

Service Limit

113.61 mm

(4.4728 in.)

Valve Stem Diameter—
Intake and Exhaust

6.0 mm

(0.236 in.)

Valve Margin

Intake

1.0 mm

(0.039 in)

Service Limit

0.5 mm

(0.019 in.)

Exhaust

1.2 mm

(0.047 in.)

Service Limit

0.7 mm

(0.028 in.)

Valve Stem Tip Height

Intake and Exhaust

49.30 mm

(1.9409 in.)

Service Limit

49.80 mm

(1.9606 in.)

9 - 62

ENGINE

JX

SPECIFICATIONS (Continued)

DESCRIPTION

SPECIFICATION

Valve Stem to Guide Clearance

Intake

0.02–0.05 mm

(0.0008–0.0020 in.)

Service Limit

0.10 mm

(0.004 in.)

Exhaust

0.04–0.07 mm

(0.0016–0.0028 in.)

Service Limit

0.15 mm

(0.006 in.)

Valve Springs

Free Height

51.0 mm

(2.01 in.)

Service Limit

50.0 mm

(1.97 in.)

Installed Height

44.2 mm

(1.740 in.)

Spring Load at Installed
Height

267 N

(60 lbs.)

Out-of-Squareness

2° or less

Service Limit

4° Max.

Oil Pump

Tip Clearance Between
Rotors

0.06–0.18 mm

(0.0024–0.0071 in.)

Clearance Over Rotors

0.04–0.10 mm

(0.0015–0.0039 in.)

Outer Rotor to Case
Clearance

0.10–0.18 mm

(0.004–0.007 in.)

Service Limit

0.35 mm

(0.0138 in.)

Oil Pressure

At Curb Idle Speed and
Engine at Operating
Temperature

41 kPa

(6 psi)

At 3000 rpm*

241–517 kPa

(35–75 psi)

*If pressure is ZERO at curb idle, DO NOT run engine
at 3000 rpm.

TORQUE

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Camshaft Sprocket—Bolt

88

65

Camshaft Thrust
Case—Bolts

13

115

Connecting Rod
Cap—Bolts

52

38

Crankshaft Main Bearing
Cap—Bolts

94

69

Crankshaft Damper

182

134

Cylinder Head—Bolts

108

80

Cylinder Head Cover—
Bolts

3.5

31

Distributor—Nut

13

115

Drive Plate to Crankshaft

95

70

Engine Mount Bracket
Right—Bolts

61

45

Engine Mounting

Refer to Procedure

Engine Support
Bracket—Bolts

45

33

Exhaust Manifold to
Cylinder Head—Bolts

44

33

Exhaust Manifold Heat
Shield—Bolts

13

115

Heater Pipe Assembly

19

168

Intake Manifold Upper—
Bolts

18

160

Intake Manifold Upper
Supports

—M8 Bolts

18

160

—M10 Bolts

36

26.5

Intake Manifold Lower—
Nuts

21

186

Oil Filter Adaptor—Bolts

23

17

Oil Filter

14

10

Oil Pan—Bolts

6

53

Oil Pan Drain—Plug

40

29

Oil Pump to Block

—M8 Bolt

14

124

—M10 Bolt

41

30

Oil Pump Cover
Plate—Bolts

10

88.5

Oil Pump Pick-up
Tube—Bolt

19

168

JX

ENGINE

9 - 63

SPECIFICATIONS (Continued)

DESCRIPTION

N·m

Ft.

Lbs.

In.

Lbs.

Oil Dipstick Housing—Bolt

48

35

Oil Seal Retainer—Bolts

11

104

Rocker Arm Shaft—Bolts

31

23

Spark Plug

25

18

Timing Belt Cover—Bolts

11

104

Timing Belt Auto
Tensioner—Bolt

23

17

Timing Belt Tensioner Arm
Assembly—Bolt

44

33

Thermostat Housing—
Bolts

19

168

Water Inlet Pipe—Bolt

14

124

Water Pump—Bolts

24

17

SPECIAL TOOLS

2.5L ENGINE

Remover C-4679-A

Insert C-4685-C2

Installer MD-998717

Holders MD-998443

Installer MD-998713

Installer MD-998718

Compressor C-3422-B

9 - 64

ENGINE

JX

SPECIFICATIONS (Continued)

 

 

 

 

 

 

 

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