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gauging for proper shims. Improperly seated bearing (2) Bearing cups and cones should be replaced if they show signs of pitting or heat distress. If distress (3) Bearing preload and drag torque specifications must be maintained to avoid premature bearing fail- (4) Replace bearings as a pair: If one differential bearing is defective, replace both differential bear- (5) Bearing cones must not be reused if removed. while smoothly rotating in either direction. DIFFERENTIAL BEARING PRELOAD NOTE: True bearing turning torque readings can be (1) Remove bearing cup and existing shim from clutch bellhousing case. (2) Press in new bearing cup into bellhousing case (or use a cup that has been ground down on the (3) Press in new bearing cup into gear case side. t type M. S. 9417 Manual Transaxle Fluid. Install differential assembly in transaxle gear case. Install clutch bell- (5) Position transaxle with bellhousing facing down on workbench with C-clamps. Position dial (6) Apply a medium load to differential with Tool C-4995 and a T-handle, in the downward direction. (7) The shim required for proper bearing preload is the total of end play, plus (constant) preload of (8) Remove case bolts. Remove clutch bellhousing differential bearing cup. Install shim(s) selected in (9) Install clutch bellhousing. Install and torque case bolts to 26 N·m (19 ft. lbs.). (10) Using Special Tool C-4995 and an inch-pound torque wrench, check turning torque of the differen- (11) Recheck turning torque. Repeat Step 10 until the proper turning torque is obtained. Fig. 144 Crossover Lever Pin Procedure 1 – 1 ⁄ 4 88 DRILL BIT 2 – SELECTOR CABLE Fig. 145 Checking Differential Bearing End Play to Determine Shim Thickness 1 – T-HANDLE JX TRANSAXLE 21 - 43 ADJUSTMENTS (Continued) |