Chery S11 / Chery QQ. Manual - part 3

 

 

Chery QQ Service Manual                                                Transmission System

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5.Hang the return spring, spread lubricant on the side and the arm of the release fork, 

install the bearing. Spread lubricant on the splined hub, install the spacer NO.2 and seal . 
 
Fix the release fork cover. 

  6. Fix the release shaft on the release fork, aim at the riveted mark and tighten the 

bolt . 

7.Used 2 bolts fix up cable bracket, disassembly clutch cable bracket. 

Pack the clutch separation arm 

 

Lubricate the release fork 

assembly and the input shaft. 

Screw the torque tightly. 

 

N.m 

 

Kg-m 

 

1b-ft 

 
 

Release shaft bolt 

 

10-16 10-1.6 7.5-11.5 

Cable bracket bolt 

 

18-28 1.8-2.8 13.5-20.0 

 
 
 
 

Section 5 Recommended Torque. 

 

Screw the torque tightly 
 

N.m Kg-m 

1b-ft 
 

1,Switch Lock nut   
 

10-15 1.0-1.5 

7.5-10.5 

2,Clutch cable bolt   
 

4-7 0.4-0.7 

3.0-5.0 

3,Flywheel bolt 
 

57-65 5.7-6.5 

41.5-47.0 

4,The clutch cover stud 
bolt 
 

18-28 1.8-2.8 

13.5-20.0 

5,Release shaft bolt 
 

10-16 1.0-1.6 

7.5-11.5 

6,Cable bracket bolt   
 

18-28 1.8-2.8 

13.5-20.0 

 
 

 

 

Chery QQ Service Manual                                                Transmission System

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Section 6 Necessary Maintenance Materials 

 

Material 
 

The SUZUKI             
product of the 
recommendation 

Use the part 
 

The SUZUKI             high 
class lubricates the fat A 
(99000-25010) 

Pulling cable catch 
connecting pin. 
Release fork spacer and 

seal. 

Release bearing and 
release shaft. 

 
 
The lithium lubricates the 
fat 
 

The SUZUKI             high 
class lubricates the fat I 
(99000-25210) 

Input shaft splined hub 
and forepart 

Waterproof sealant 
 

The SUZUKI             seals 
completely the 366 Es 
(99000-31090) 

Clutch cable and front   
clap board. 
 

 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

Chery QQ Service Manual                                                Transmission System

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Chapter 2 Transaxle 

Section 1    DABS10-4 Transaxle 

 
I. A gearbox technique brief introduction of section 1 

 

Main Functions 

And Technical Data 

DABS10-4, DABS10-8 Transaxle 

 

A type 

Machine gear type 

Gearshift Compare 

speed 

The gear number 

compare 

1st 3.416 

41/12 

2nd 1.894 

36/19 

3rd 1.28 

32/25 

4th 0.914 

32/35 

5th 0.757 

25/33 

Reverse 3.818 42/35/11 

The main ratio 

4.389 

79/18 

Speedometer 0.944 

17/18 

Max input torque 

72 N ·m 

Contour size 

409×392×342.7（mm） 

Angle transaxle 

5° 

Lubricant 

18#  hyperbolic gear oil（Q/SH006·1·27-89） 

 
II, Driven special 
This transaxle, consist of three groups of synchronizer, input shaft and output shaft, 

is to realize the ahead shaft and reverse. 

All the gear are gear, slip idler gear is for reverse. 
The synchronizer is fixed on the output shaft, joggled with output shaft, the 1st gear 

and the 2nd gear; the synchronizer is fixed on the input shaft, joggled with the 3 rd, 4th 
gear. 

The 5th synchronizer on the input shaft is joggled with the 5th gear fixed on the input 

shaft, thereby dive the transmission shaft and the wheels. 

 

 

Chery QQ Service Manual                                                Transmission System

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Fig.1-1 Transaxle 

1- Input shaft       2- 5th Synchronizer assembly    3- 5th gear      4- 4th gear       
5- Synchronizer assembly   6- 3rd gear     7- Transaxle case   8- Reverse gear shaft 
9- Reverse gear    10-Clutch case   11- Output shaft   12-Transaxle behind case  
13- 5th driven gear 14- 4th driven gear 15- 3rd driven gear    16- 2nd driven gear     
17- Synchronizer assembly   18- 1st driven gear     19- Differential ring gear  
20- Differential case      21- Speedometer driven gear