Chery·Maintenance Manual for Oriental Son
Manual Transmission
Adjustment before assembly
Select washer of different thickness to
adjust the preload on differential
(1) Place the soldering tin (10mm in
length and 1.6mm in diameter) on the
gearbox cover as where the figure shows
and then fix the bearing outer ring and
differential.
(2) Fix clutch cover and screw the bolt
with the required torque.
(3) If the soldering tin in not flattened,
replace it with thicker soldering tin and
repeat Step (1) and (2).
(4) Use a pair of micrometer calipers to
measure the thickness (T) of flattened
soldering tin and select the washer
thickness as per the following equation:
(T+0.005mm) ~ (T+011mm)
Notice for assembling
Fixing of input shaft/output shaft
Fix input shaft and output shaft
simultaneously
Fixing of fifth-gear and reverse-gear
shifting fork/fifth-gear and reverse-gear
shifting fork guide rail/ third-gear and
fourth-gear shifting fork/third-gear and
fourth-gear shifting fork guide rail
Third gear and fourth gear
shifting fork guide rail
(1) Move the third-gear and fourth-gear
synchronizer shaft housing and fifth-gear
and reverse-gear synchronizer shaft
housing in the direction as the figure
shows.
Third gear and fourth
gear shifting fork
Fifth gear and
reverse gear
shifting fork guide
rail
Fifth gear and Reverse
gear shifting fork
(2) Fix third-gear and fourth-gear
shifting fork and guide rail as well as
fifth-gear and reverse-gear shifting fork
and guide rail.
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