Chery A15. Manual - part 292

 
 
Figure 100 Fixing/unfixing the Three-
way Catalyst Heat-insulating Plate  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 101 Gearbox Tie-ins 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 102 Gear Lever Assembly 
 
 
 
(9) Fix the gear-shifting cable onto the 
gear lever and then fix the clip (Figure 
103).  
 
 
1-Rubber seal nut 
2-Shift lever bracket 
3-Gear-shifting cable 
4-Clip 
 

 
 
 
(10) Adjust the gear-shifting cable tie-in.  
(a) Release the adjusting screw for the 
tie-in (Figure 104). 
(b) The gear-shifting mechanical 
structure and gearbox tie rods are all 
spring-driven and capable of self-
positioning. Place the gear-shifting 
mechanical structure and gearbox shift 
lever at neutral position. Make sure that 
the shift lever is appropriately positioned, 
place the shift lever at 3

rd

 or 4

th

 position 

and rotate the adjusting screw of the 
shift lever with a torque of 8N.m. Take 
care while tightening the screws so that 
the gear-shifting mechanism is not 
eccentrically located.  
(c) Check the car performance at each 
gear of the gearbox.  
 
 
1-Adjusting screw of the gear lever 
 
 
 
 
 
 
 
(11) Fix the central control booth 
assembly (Figure 105). 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
Figure 103 Gear-shifting Cable 
Assembly 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 104 Adjusting Screw of the Gear 
Lever Tie Rod 
 
 
 
 
 
 
 
 
 
 
 
1-Central Control booth 
 
 
 
 
 
 

(12) Fix the gear lever protective cover 
(Figure 106). 
 
 
 
 
 
1-Gear lever protective cover 
 
 
 
 
 
 
(13) Fix the gear lever handle (Figure 
107). 
 
 
 
 

1

1-Gear lever handle 
 
 
 
 
 
 
 
 
 
(14) Fix the rubber handle onto the gear 
lever.  
(15) Ensure that the gear lever is 
operated properly.  
 
 
 
 
 
 
 
 
 
 
 

Figure 105 Fixing/unfixing the Central 
Control Booth 
 
 
 
 
 
 
 
 
 
 
 
Figure 106 Gear Lever Protective Cover 
 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 107 Fixing/unfixing the Gear 
Lever 
 
 
 
 
(16) Fix the air filter assembly (Figure 
108). 
 
 
 
 
 
 
 
 
 
Figure 108 Fixing/unfixing the Air Filter 
Assembly 

 
 
 
 
 
 
 

1 

 
III. Car speed sensor 
The car speed sensor is fixed near the 
output shaft and gives out pulsating 
signals with the pinion moving through 
the magnetic field. The engine computer 
then receives and interprets the signals 
and determines the speed display 
through the car speed control circuit.  
1. Unfixing 
(1) Jack up the car 
(2) Detach the car speed sensor plug 
(Figure 109).  
Note: clean the car speed sensor 
surface after it is unfixed.  
(3) Unfix the set bolts of the car speed 
sensor (Figure 109). 
 
 
 
 
1-Plug 
2-Car speed sensor 
3-O-ring 
4-Pinion 
 
 
 
 
 
 
 
 
 
 
 
 
Figure 109 Fixing/unfixing the Car 
Speed Sensor Pinion 

 
 
(4) Unfix the car speed sensor from the differential.  
Note: Do not drop any sensor pinion during unfixing.  
(5) Unfix the sensor drive pinion from the car speed sensor.  
2. Fixing 
(1) Fix the car speed sensor pinion (Figure 109). 
(2) Use new “O” rings and fix the car speed sensor onto the differential assembly (Figure 
109).  
(3) Screw on the torque converter bolts with a torque of 7N.m. 
(4) Plug in the car speed sensor (Figure 109).  
(5) Lower and trial run the car and check if the speedometer is working properly.  
 
 
 
 
Section Eight: Fixing/Unfixing Input/Output Shaft Bearings and Synchronizer 
 
 
I. Input shaft bearing and coupling 
1. Dismantling the input shaft bearing and coupling (Figure 110) 
 
1-Differential bearing 
2-Output shaft bearing 
3-Input shaft bearing 
4-Bearing spacer plate 
 
 
 
 
(1) Fix special tools on the side of input 

shaft bearing, gear casing and 
differential clutch.  

 
 
(2) Press down the input shaft bearing 
from outside of the casing (Figure 111). 
 
 
 
1-Speical tool 
2-Flange 
 
 
 
 

 
 
 
 
Figure 110 Input Shaft and Coupling 
 
 
 
3-Input shaft bearing and coupling