Chery A15. Manual - part 56

DISASSEMBLY AND ASSEMBLY OF THE TRANSMISSION 

 

Disassembly：               

——Raise up the transmission, take off the drain 

plug on the transmission differential side, and 
at the same time take off the drain plug on the 
rear cover( see the arrowhead pointed stud). 
Discharge all the oil. 

 

 

 

——Pull off the clutch separating tappet. 

   

 

 

—— Take off the connecting bolt between rear 

housing and transmission housing and 
disassemble the rear housing assembly. Take 
off the clutch release bearing and rear 
housing gasket. 

 

 
——  Take off the black gearshift shaft dustproof 

cover (A),take off gearshift positioning sear 
assembly (1) and reverse lamp switch (2).

 

 

 

J-15

 

 

 

——Disassemble the gearshift shaft bolt by special 

tools and take off compression spring and 
gearshift shaft assembly. 

 

 

——Disassemble the reverse gear lockup screw 

(see as the arrowhead pointed).

 

 

 

 

— — Disassemble left and right output flange 

cover. 

 

 

——Take out the internal snap ring and dish ring, 

and disassemble the output flange. 

 

Special Tool 

 

 

J-16

 

 

——Shift to 5th    and reverse gear. 

——Glide the synchronizer downward according 

to arrowhead 1 direction and shift to 5th. 

——Move the first fork downward according to 

the arrowhead 2 direction and shift to reverse 
gear. 

 

 

 

——Take off fixing bolt and washer of the 5th 

synchronizer by a special tool. 

 

 

 

——Prize up the 5th fork pad and turn left the 5th 

fork bushing, take off the 5th fork assembly. 

 

 

 

 

 

 

 

— — Disassemble 5th driving gear and its 

synchronizer assembly.（by special tools） 

 

Special Tool 

Special Tool
 

Special Tool
 

J-17

 

——Take off 5th driven gear snap ring and 5th 

driven gear. 

 

 

 

——Take off the bearing shift slice clamping bolt 

behind of input shaft by a special tool. 

 
 

 

——Disassemble the fixing bolt of transmission 

front and rear housing, take off the 
transmission housing and front/rear housing 
gasket. 

 
 

 

Special Tool

 

J-18