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Chery A series. Manual - part 135

TECHNICAL DATA

TECHNICAL DATE … … … … … … … … … … … … … … … … …TD-2

ENGINE… … … … … … … … … … … … … … … … … … … … …TD-2

LUBRICATION SYSTEM … … … … … … … … … … … … … … … … … …TD-10

COOLING SYSTEM … … … … … … … … … … … … … … … …TD-11

ENGINE ELECTRICAL

FUEL INJECTION

SYSTEM … … … … … … …TD-12

CLUTCH… … … … … … … … … … … … … … … … … … …TD-13

MANUAL TRANSAXLE… … … … … … … … … … … … … … …TD-14

HEATER AND AIR CONDITIONER SYSTEMS… … … … … … … …TD-15

BRAKING SYSTEM… … … … … … … … … … … … … … … … … … …TD-16

SUSPENSION… … … … … … … … … … … … … … … … … … …TD-17

TD-1

TECHNICAL DATA

ENGINE

Model

Parameter

480ED-1000010 Magneti

Marelli (new)

480ED-1000010EA UAES

(new)

Type

Four-cylinders In-Line,

four-stokes, water-cooled

Four-cylinders In-Line,

four-stokes, water-cooled

Cylinder bore (mm)

79.94

Stroke (mm)

79.52

Displacement (L)

1.596

Compression ratio

10:1

Max Output/speed (kw/r/min)

65/5500

Max. Torque/ engine speed) (Nm/r/min)

135/2500-4000

Economic Specific Fuel Consumption

(g/kw. H)

285 285

Fuel Supply

Multipoint electric fuel

injection engine

Multipoint electric fuel

injection engine

Ignition Order

1-3-4-2

Lubrication Type

Forced + oil splash

Idling speed (r/min)

880±30

850±50

Exhaust (Idling Speed) CO

≤

0.5％

≤

0.5％

Weight（kg） 115 115

Outline Dimension (length*width*height)

(mm)

615×610×680 615×610×680

Idle ignition angel (crank angel, before

TDC)

10°±5° 10°±5°

Intake valve open

26°before TDC

Intake valve closed

55°after BDC

Exhaust valve open

66°before TDC

Valve timing (crank

angel)

Exhaust valve

closed

15°after TDC

TD-2

Size of Hydraulic Tappet:

Class

Outside circle diameter

(unit: mm)

Hole diameter of the

cylinder head tappet

(unit: mm)

Fit clearance (unit: mm)

Standard

￠

22.200~￠22.212

￠

22.25±0.015 0.023~0.065

T25

￠

22.454~￠22.466

￠

22.50±0.015 0.023~0.065

Cam Height:

Engine model

Admission cam T (unit: mm)

Exhaust cam T (unit: mm)

480 38.602

37.586

480E 37.559

37.559

Standard Size

Oversized (0.38)

Number of cam shaft

journal

Diameter of cam shaft journal

(unit: mm)

Diameter of the cam shaft hole of

the cylinder head (unit: mm)

1 45.12—45.14

45.163—45.188

2 45.37—45.39

45.413—45.438

3 45.62—45.64

45.663—45.688

4 45.87—45.89

45.913—45.938

5 46.12—46.14

45.163—45.188

Number of cam shaft

journal

Diameter of cam shaft journal

(unit: mm)

Diameter of the cam shaft hole of

the cylinder head (unit: mm)

1 44.74—44.76

44.783—44.808

2 44.99—45.01

45.033—45.058

3 45.24—45.26

45.283—45.308

4 45.49—45.51

45.533—45.558

5 45.74—45.76

45.783—45.808

TD-3

Valve Stem Size And Fit Clearance

Intake valve (unit: mm)

Exhaust valve (unit: mm)

Class

Diameter of

valve stem

Inner

Diameter of

valve guide

Clearance

Diameter of

valve stem

Inner

Diameter of

valve guide

Clearance

Standard

8.043

018

−

8.063~8.09

8.017

018

−

8.063~8.094

Oversized

by 0.4

8.443

018

−

8.463~8.49

0.02

0.069

8.417

018

−

8.463~8.494

0.046

0.095

Size of Intake Valve Seat Ring And Cylinder Head Seat Ring Bore

Class

Diameter of intake valve

seat ring (unit: mm)

Diameter of the seat ring

bore of cylinder head

(unit: mm)

Interference

(mm)

480 engine

43.877

−

43.763

025

Oversized by 0.5

44.377

−

44.263

025

Oversized by 1.0

44.877

−

44.763

025

0.079~

0.124

Size of Exhaust Valve Seat Ring And Cylinder Head Seat Ring Bore

Class

Diameter of exhaust

valve seat ring

(mm)

Diameter of cylinder

head seat ring bore

(mm)

Interference

(mm)

480 and others

38.877

−

38.263

025

Oversized by 0.5

39.377

−

38.763

025

Oversized by 1.0

39.877

−

39.263

025

0.079~0.124

UAES’s new two-valve

38.377

−

38.263

025

Oversized by 0.5

38.877

−

38.763

025

Oversized by 1.0

39.377

−

39.263

025

0.079~0.124

TD-4

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