BYD M6. Service Manual - part 12

 

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BYD M6. Service Manual - part 12

 

 

BYD M6 AUTO Owner’s Manual
Precautions on Towing
Emergency Towing
CAUTION
Use a safety chain system for any
y Only use the specified tow hook;
towing, and abide by all applicable
otherwise the vehicle may be
laws and regulations. The wheels on
damaged.
the ground and their axle must be in
y Don’t tow the vehicle from the
good conditions. If the wheels or axle
rear side with all four wheels on
are damaged, please use a tow dolly.
the ground. This may cause
severe
damage to the
transmission.
If towing is necessary, we recommend
In emergency towing, you must stay
you to have it done by a BYD service
in your vehicle to operate steering and
station or a commercial tow truck
braking.
operator.
Your vehicle can only be towed in this
NOTICE
When professional towing service is
way for a short distance on solid road
not available, you can attach a cable
surface. The wheels, powertrain,
y
Don’t use a sling type tow truck,
or chain to the tow hook on the
steering wheel and brakes must be in
either from the front or rear. This
chassis for temporary towing. Handle
good conditions.
may cause damage to the
the emergency towing with extreme
vehicle body.
care.
To install the front tow hook, refer to
“Install Front Tow Hook” in this
chapter.
Emergency Handling 5-16
BYD M6 AUTO Owner’s Manual
with the engine running.
CAUTION
y
Take special care when towing
CAUTION
the vehicle behind another
y If the engine is not running, the
vehicle.
Avoid
sudden
power assist for the brakes and
acceleration and hard steering,
steering will not work,
so
which may exert great stress on
steering and braking will
be
the tow hook, towing cable or
much harder than usual.
chain. If the hitch or cable is
broken, severe personal injury
Install Front Tow Hook
or vehicle damage will be
caused.
2. Get the front tow hook on hand.
Install the front tow hook into the
hole on the front bumper by
NOTICE
rotating it clockwise
(see “If You
Have a Flat Tire” for the storage
y
Only use the specified cable or
location of the toolkit).
chain for towing. And firmly
attach the cable or chain to the
tow hook.
Before towing, release the parking
brake and set the transmission to N
1. Remove the tow hook cover from
gear.
the front bumper.
The ignition switch must be at ACC
with the engine switched off or ON
Emergency Handling 5-17
BYD M6 AUTO Owner’s Manual
If
You Cannot Shift
3. Shift the selector lever to N
position.
Automatic Transmission
Selector Lever
4. Start the engine. For the sake of
safety, hold down the brake pedal
during the whole process.
If the procedure doesn’t work, have
the system checked by a BYD service
station as soon as possible.
3. Tighten the front tow hook with the
wheel nut wrench.
CAUTION
If you cannot shift the selector lever
y The front tow hook must be
out of P position even if the brake
tightened firmly. If it gets loose in
pedal is pressed down, use the Shift
moving, the towed vehicle may
Lock button as follows:
come off and cause severe
personal injury or even death.
1. Turn the ignition switch to ACC.
Firmly apply the parking brake.
2. Press down the Shift Lock button.
Shift the selector lever out of P
position.
Emergency Handling 5-18
BYD M6 AUTO Owner’s Manual
6 Chapter 6 Vehicle Maintenance
Maintenance Requirements
6-2
When Maintenance is Needed?
6-3
Maintenance Schedule
6-3
Required Maintenance Record
6-8
Vehicle Maintenance 6-1
BYD M6 AUTO Owner’s Manual
Maintenance
Where to Go for Service?
About Do-It-Yourself Maintenance
Requirements
It is recommended to have your
You can perform many maintenance
vehicle serviced at a BYD authorized
items if you have basic mechanical
Regular vehicle maintenance is
service station.
knowledge and service tools. The
very important.
maintenance items that you can
BYD technicians are well trained and
We strongly recommend you to abide
perform by yourself are described in
kept up to date with the latest service
by the maintenance schedule
Chapter 8.
knowledge through academic journals
indicated below. Proper vehicle
and training programs provided by
However, remember that part of the
maintenance is helpful in the following
BYD. They have learned to work on
maintenance requires special service
aspects:
BYD vehicles rather than getting
tools and professional skills. Such
y Save fuel;
familiar with them in working. You can
maintenance items
must be
y Extend vehicle service life;
be confident that the BYD authorized
performed by qualified technicians.
y Improve driving comfort;
technicians perform the best service.
Even if you are a skilled DIY
technician, we recommend you to
y Ensure driving safety;
Also BYD authorized service stations
have the complicated maintenance
y Improve driving stability;
have special service tools supplied
items performed by a BYD authorized
exclusively by BYD AUTO. BYD
y Maintain full compliance with
service station. The BYD service
service stations can perform all
warranty terms;
station will keep a maintenance
services to meet the maintenance
y Ensure compliance with applicable
record for your vehicle, which is very
requirements
-
reliably
and
laws and regulations.
important to raise a warranty claim.
economically.
Vehicle Maintenance 6-2
BYD M6 AUTO Owner’s Manual
When Maintenance is
uneven tire wear;
Maintenance Schedule
Needed?
y The vehicle pulls to one side when
The maintenance intervals and
driving in a straight line on a flat
Always pay attention to the change in
mileage listed in the maintenance
road;
the performance and noise of the
schedule below are designed on the
y There is abnormal noise in the
vehicle,
and
observe
other
assumption that the vehicle is used
suspension system while driving;
audio-visual signs that service is
for the intended purpose. Please
y The brake is working abnormally:
follow the instructions below:
needed. The apparent signs include:
soft brake pedal, low brake pedal,
y
The engine has misfires, unstable
1. Don’t exceed the load limit of the
vehicle pulling to one side in
running or knocking sound;
vehicle. Overload will add extra
braking;
load to the engine, brake and other
y
Engine
power
reduces
y Coolant temperature continues to
vehicle parts.
significantly;
rise.
2. Don’t drive on restricted roads or
y
The engine is making abnormal
In any of the above cases, have your
exceed the speed limit.
noise;
vehicle inspected by a BYD service
3. If the vehicle will not be used for a
y
There is fluid leak at the bottom
station. The vehicle may need
long time, you must drive it
(water dripping after using the A/C
adjustment or repair.
regularly for a few miles.
system is normal);
4. Only use the recommended
y
There is abnormal noise in the
CAUTION
gasoline.
exhaust system (this indicates the
y Don't continue driving until the
risk of CO leakage; immediately
You are recommended to use BYD
vehicle is confirmed to be in
open the windows and inspect the
genuine parts or fluids
for
good conditions. Otherwise, this
exhaust system);
maintenance. As high quality products
may cause severe vehicle
specifically designed for BYD vehicles,
y
The tire pressure is insufficient:
damage and even personal
BYD genuine parts or fluids allow
abnormal tire noise in turning,
injury.
optimum operation of your vehicle.
Vehicle Maintenance 6-3
BYD M6 AUTO Owner’s Manual
M6 Maintenance Schedule
Odometer reading or number of months
Interval
×1,000 (km)
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Item
First
Number of months
6
9
12
15
18
21
24
27
30
33
36
39
42
45
Service
Engine and transmission
1 Inspect the ribbed belt for crack, debris and
I
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R
I
I
I
abnormal wear, and adjust its tension
Inspect the belt every 20,000 km; replace it every 80,000 km; replace it
483QA/QB engine
2
Replace the
earlier if using this vehicle under harsh conditions
engine timing belt
Inspect the belt every 20,000 km; replace it every 100,000 km; replace it
4G69 engine
earlier if using this vehicle under harsh conditions
3 Inspect the ignition cable for damage
I
I
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I
I
I
I
I
Regular
Under
Replace it every 20,000 km
4
Inspect
and
spark plug
normal
replace the spark
Iridium
conditions
Replace it every 80,000 km
plug
spark plug
Under harsh conditions
Replace it earlier according to specific conditions
5 Inspect the crankcase ventilation system
I
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I
I
I
I
(PCV valve and ventilation hose)
6 Inspect the coolant pipe for damage and
inspect whether the pipe connector is
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I
fastened tightly
7 Inspect the coolant level in the overflow
I
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I
I
I
Vehicle Maintenance 6-4
BYD M6 AUTO Owner’s Manual
Odometer reading or number of months
Interval
×1,000 (km)
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Item
First
Number of months
6
9
12
15
18
21
24
27
30
33
36
39
42
45
Service
reservoir
8 Replace the engine coolant
Replace it every 2 years or every 40,000 km
Under normal
9 Replace the air
Clean it every 5,000 km, replace it every 10,000 km
conditions
filter element
Under harsh conditions
Inspect it regularly and make replacement earlier if necessary
Under normal
10 Change engine
R: Every 5, 000 km or every 6 months
conditions
oil
Under harsh conditions
R: Every 3,000 km
Under normal
11 Replace the oil
R: Every 5, 000 km or every 6 months
conditions
filer
Under harsh conditions
R: Every 3,000 km
12 Inspect the battery
I
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13 Inspect the engine idling
I
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I
14 Inspect the ignition timing
I
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I
15 Inspect and adjust the valve clearance
I
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I
16 Inspect the exhaust pipe connector for leak
I
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I
17 Inspect the throttle body cable
I
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I
18 Throttle body
Replace it every 10, 000 km
19 Fuel injection nozzle
I
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I
20 Inspect the oxygen sensor
I
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21 Inspect three-way catalytic converter
I
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I
Vehicle Maintenance 6-5
BYD M6 AUTO Owner’s Manual
Odometer reading or number of months
Interval
×1,000 (km)
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Item
First
Number of months
6
9
12
15
18
21
24
27
30
33
36
39
42
45
Service
22 Fuel filter
Replace it every 10, 000 km or every 6 months
23 Fuel tank cap, fuel pipe and connector
I
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24 Carbon canister
I
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I
25 Inspect and
Under normal
I
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R
I
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I
R
I
change the manual
conditions
transmission fluid
Under harsh conditions
R: Replace it earlier according to specific conditions
26 Inspect and refill
Under normal
Replacement is not necessary, inspect and refill it every year or every 20,
the
automatic
conditions
000 km
transmission fluid
Under harsh conditions
Replace it every 40, 000 km
Chassis and vehicle body
27 Inspect and tighten the fixing screws of the
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chassis
28 Brake pedal and parking brake
I
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29 Brake pad and brake disc
I
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30 Brake fluid
I
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R
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31 Brake system pipeline and hoses
I
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32 Power steering fluid
I
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I
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R
I
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33 Steering wheel and tie rod
I
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34 Drive shaft dust cover
I
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I
35 Ball pin and dust cover
I
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I
Vehicle Maintenance 6-6
BYD M6 AUTO Owner’s Manual
Odometer reading or number of months
Interval
×1,000 (km)
3
8
13
18
23
28
33
38
43
48
53
58
63
68
73
Item
First
Number of months
6
9
12
15
18
21
24
27
30
33
36
39
42
45
Service
36 Front and rear suspension
I
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37 Tire and inflation pressure
I
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38 Check the alignment of the front wheel and
I
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rear wheels
39 Inspect the wheel bearing clearance
I
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I
I
I
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I
40 Inspect the clutch system functionality and
I
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I
adjust the pedal travel
41 Clutch fluid
(interchangeable with brake
I
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fluid)
42 Clutch system pipes and hoses
I
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43 Cooling or heating system
I
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44 A/C system air filter
I
R
R
R
R
R
R
R
45 Refrigerant of A/C system
I
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46 Check the SRS airbag system
I
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47 Inspect the vehicle body for damage
Every year
Vehicle Maintenance 6-7
BYD M6 AUTO Owner’s Manual
Note: description of symbols in Table
(5) If the brakes are frequently used,
Required Maintenance
1
especially for hard braking.
Record
I=make inspection, adjustment or
(6) If the vehicle is frequently used as
After each scheduled service, please
replacement if necessary; R=make
a trailer.
request the technician to record all the
replacement,
modification
or
(7) If the vehicle is used as a taxi.
required items in the maintenance
lubrication
record. You should
keep
all
(8) When the temperature is over 32
2. The oil filter replacement interval
maintenance receipts.
°C, if driving in busy traffic accounts
can be shortened according to the
for 50% or above of the total driving
specific engine conditions.
time.
Harsh conditions refers to any of the
(9) When the temperature is over 30
followings:
°C, if driving at a speed of 120km/h or
(1) If the vehicle is frequently used in
above accounts for 50% or above of
dusty area or exposed to salty air.
the total driving time.
(2) If you frequently drive the vehicle
(10) If the vehicle is frequently
on rugged roads, in water or in
overloaded in driving.
mountainous region.
This maintenance schedule lists the
(3) If the vehicle is frequently used in
minimum maintenance requirements
cold weather.
to ensure the normal vehicle
operation. As the driving conditions
(4) If you frequently let the engine
may vary in different regions,
idling for a long period or make
additional maintenance may be
short-trip driving in cold weather.
required.
Vehicle Maintenance 6-8
BYD M6 AUTO Owner’s Manual
7 Chapter 7 Part Maintenance
Engine Compartment View
7-2
Do-It-Yourself Maintenance Precautions
7-3
Jacking Points
7-5
Engine
7-6
Chassis
7-11
Electric Appliances
7-18
Vehicle Body
7-23
Part Maintenance 7-1
BYD M6 AUTO Owner’s Manual
Engine Compartment View
1. Power steering fluid
reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Brake fluid reservoir
5. Windshield washer fluid
reservoir
6. Engine oil filler cap
7. Battery
8. Distribution box
Part Maintenance 7-2
BYD M6 AUTO Owner’s Manual
Do-It-Yourself
y
Never get under the vehicle
CAUTION
when it is supported by the jack
Maintenance Precautions
y
When the engine is running,
alone. If you have to do so,
If you perform maintenance yourself,
keep hands, clothing and tools
always support the vehicle with
be sure to follow the correct
away from the moving fan and
solid support.
procedure given in this chapter.
engine drive belts. (Don’t wear
y
Be sure to turn off the ignition
rings, watch or necktie when
Improper
and
incomplete
switch when operating around
performing maintenance.)
maintenance will both
affect the
the cooling fan or radiator grid.
y
Many parts of the vehicle, such
With the ignition switch at ON,
normal operation of the vehicle.
as engine, radiator, exhaust
the cooling fan may start running
Only the basic maintenance you can
manifold and spark plug cover,
automatically if the engine
perform by yourself is described in
are very hot after driving. Be
coolant is hot or if the A/C
this chapter. But some maintenance
careful not to touch the hot parts.
system turns on.
items must be performed by
The engine oil and other fluids
y
Always wear safety glasses to
professional technicians with special
may also be very hot.
prevent flying/falling objects or
service tools.
y
When the engine is hot, don’t
fluid from entering your eyes.
During operation, you must take due
remove the radiator cover or
y
The used oil and oil filter must
care to prevent accidental injury.
loosen the drain plug to avoid
be proposed properly. Don’t
Please
strictly
follow
these
burning injury.
dispose of oil by putting it in the
precautions:
y
To prevent fire, keep spark or
trash, pouring in on the ground
flame away from the fuel or
or into sewers. If you have a
battery.
problem disposing of your used
y
Handle the battery with extreme
oil, ask your dealer or a service
care. The battery contains toxic
station for help.
and corrosive sulfuric acid.
y
Be careful when refilling the
Part Maintenance 7-3
BYD M6 AUTO Owner’s Manual
brake fluid since it is harmful to
plug. Using other spark plugs
the wiper from scratching the
the skin and eyes. In case that it
may cause damage, reduced
windshield.
gets in contact with your skin or
engine performance or radio
y
Before closing the hood, make
eyes accidentally, immediately
interference to other electronic
sure no tool or cloth is left in the
flush the affected area with
devices on the vehicle.
engine compartment.
water. Get medical attention if
y
Don’t reuse an iridium electrode
irritation persists.
spark plug by cleaning it or
adjust the spark plug clearance.
NOTICE
y
In case of an automatic
transmission, don’t overfill the
y
Note that the battery and ignition
transmission fluid. This may
cable are charged with high
cause powerless acceleration or
voltage and high current. Take
damage to the transmission
due care to prevent short circuit.
parts.
y
If the coolant overflows, flush it
y
If the brake fluid overflows, flush
with water to prevent damage to
it with water to prevent damage
the parts and paint surface.
to the parts and paint surface.
y
Prevent dirt or any other object
y
Don’t drive the vehicle when the
from entering the spark plug
air filter is removed. This may
hole.
cause excessive engine wear. In
y
Don’t pry the external electrode
addition, backfire may occur and
using the spark plug as the
cause fire in the engine
center.
compartment.
y
Only use the specified spark
y
During maintenance, prevent
Part Maintenance 7-4
BYD M6 AUTO Owner’s Manual
Raising the vehicle with an
CAUTION
Jacking Points
improperly positioned jack may
When jacking, be sure to following
damage the vehicle or allow the
the instructions below to reduce the
vehicle to fall off the jack and
DO NOT LIFT
DO NOT LIFT
possibility of severe injury or even
cause personal injury.
death:
y
Never get under the vehicle
y
Follow
the
manufacturer’s
when it is supported by the jack
Front
instructions on using the jack.
alone. If you have to do so,
y
Don’t put any part of your body
always support the vehicle with
under the vehicle supported by
safety stands.
the jack. Otherwise, personal
y
Don't raise the vehicle with
It is prohibited to place the jack at the
injury may occur.
someone in it.
locations indicated by z in the figure
y
Don’t start or run the engine
y
When raising the vehicle, do not
above.
while the vehicle is supported by
place any objects on top of or
Front - suspension crossbeam
the jack.
underneath the jack.
y
Stop the vehicle on a level and
Rear - bottom plate
solid ground, firmly set the
Position the jack at the locations
NOTICE
parking brake and put the
indicated by „ in the figure above.
transmission in “P”
(automatic)
y
An improperly positioned jack
or N (manual) gear. If necessary,
will cause damage to the
block both the front and rear of
vehicle.
the wheel that is diagonally
opposite from the jack position.
y
Make sure to locate the jack
properly at the jack point.
Part Maintenance 7-5

 

 

 

 

 

 

 

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