BMW 3.0i Roadster (2003 year). Instruction - part 5

 

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BMW 3.0i Roadster (2003 year). Instruction - part 5

 

 

Maintenance

82

Maintenance 

The BMW Maintenance 
System

The BMW Maintenance System has been 
designed as a reliable means of providing 
maximum driving and operating safety – 
and as cost-effectively for you as possible.

Please keep in mind that regular mainte-
nance is not only necessary for the safety 
of your vehicle, but also plays a significant 
role in maintaining the resale value of your 
vehicle.

Service interval display

While conventional systems rely on dis-
tance traveled alone to determine when a 
service is due, the BMW Maintenance Sys-
tem has taken the actual conditions under 
which the vehicle is operated into consid-
eration for years, because miles can be 
traveled in many different ways:
From a maintenance point of view, 
62,000 miles / 100,000 km accumulated in 
short-distance urban driving are not the 
equivalent of the same distance covered at 
moderate speeds in long-distance highway 
travel.

The BMW Maintenance System includes 
the Engine Oil Service and Inspections I 
and II.

Determining the maintenance intervals 
based on the actual loads on the vehicle 
covers every kind of operating situation. 
Minimal use drivers, who drive fewer than 
6,200 miles / 10,000 km per year, should 
nevertheless have the oil changed at least 

every 2 years since engine oil deteriorates 
over time, regardless of use.

Service and Warranty Information 
Booklet for US models/Warranty and 
Service Guide Booklet for Canadian 
models

For detailed information on required main-
tenance items and the work involved, 
please refer to the Service and Warranty 
Information Booklet for US models or to the 
Warranty and Service Guide Booklet for 
Canadian models.

Depending on operating conditions, it may 
be advisable to have the body checked for 
damage from rocks or gravel as a precau-
tion against corrosion.

BMW recommends that you have your 
BMW center perform the mainte-

nance and repair.
Check that the maintenance work is 
recorded in the Service Manual. These 
entries will serve as proof that the vehicle 
has received regular maintenance.

<

Care

Interesting facts about the care of your 
vehicle are found in the Caring for your 
vehicle brochure.

At a glance

Controls

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Mobility

Reference

 83

Laws and regulations

California Proposition 65 
warning

California laws require us to state the fol-
lowing warning:

Engine exhaust, some of its constitu-
ents, and certain vehicle components 

contain or emit chemicals known to the 
State of California to cause cancer and 
birth defects and reproductive harm. In 
addition, certain fluids contained in vehi-
cles and certain products of component 
wear contain or emit chemicals known to 
the State of California to cause cancer and 
birth defects or other reproductive harm. 
Battery posts, terminals and related acces-
sories contain lead and lead compounds. 
Wash your hands after handling. Used 
engine oil contains chemicals that have 
caused cancer in laboratory animals. 
Always protect your skin by washing thor-
oughly with soap and water.

<

OBD interface socket

The Onboard Diagnostic OBD interface 
socket is located on the left of the driver's 
side behind a specially marked cover 
located beneath the instrument panel. The 
cover has the letters OBD on it.

This interface makes it possible to access 
data on emissions – related components 
using special equipment.

If the Service Engine Soon indicator 
lamp comes on either continuously 
or intermittently, this indicates a 

fault in the emissions-related electronic 
systems. Although the vehicle remains 
operational, you should have the systems 
checked by your BMW center at the earli-
est possible opportunity.

The illuminated indicator informs you of the 
need for service, not that you need to stop 
the vehicle. However, the systems should 
be checked by your BMW center at the 
next opportunity.

If the indicator blinks or flashes, this indi-
cates a high level of engine misfire. Reduce 
speed and contact the nearest BMW center 
immediately. Severe engine misfiring over 
even a short period of time can seriously 
damage emission control system compo-
nents, especially the catalytic converter.

Service Engine Soon
warning lamp for Canadian
models.

If the fuel filler cap is not on tight 
enough, the OBD system can detect 

leaking vapor and the indicator will light up. 
If the fuel filler cap is then tightened, the 
indicator will usually go out after a short 
period of time.

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Replacement procedures

84

Replacement procedures

Onboard tool kit

The onboard tool kit is stored in a tool 
pouch. It is located in the luggage compart-
ment beneath the floor panel.

Windshield wiper blades

1.

Fold the wiper arm completely out from 
the windshield 

2.

Position the wiper blade at an angle and 
pull the release spring, see arrow 

3.

Fold the wiper blade down and unhook 
it toward the windshield

4.

Pull the wiper blade past the wiper arm 
toward the top 

5.

Insert a new wiper blade and apply 
pressure until you hear it engage.

Lamps and bulbs

The lamps and bulbs make essential contri-
butions to the safety of your vehicle. There-
fore, comply fully with the following instruc-
tions during bulb replacement. If you are 
not familiar with the procedures, BMW rec-
ommends that you have your BMW center 
carry out the work.

Do not touch the glass portion of a 
new bulb with your bare hands since 

even small amounts of impurities burn into 
the surface and reduce the service life of 
the bulb. Use a clean cloth, paper napkin or 
a similar material, or hold the bulb by its 
metallic base.

<

A replacement bulb set is available from 
your BMW center.

Before working on the electrical sys-
tem, switch off the electrical acces-

sory you are working on or disconnect the 
cable from the negative terminal of the bat-
tery. Failure to observe this precaution 
could result in short circuits.
To prevent injuries and damage, always 
comply with any instructions provided by 
the bulb manufacturer.

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Accessing the headlamps

To gain access to the headlamp covers, 
turn the front wheels in the required direc-
tion.

At a glance

Controls

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Mobility

Reference

 85

1.

Open the caps with a suitable object – 
coin or screwdriver

2.

Flip open the headlamp cover.

Removing the protective cover

1.

Pull the wire clamp out straight, see 
arrow 

1

2.

Fold the wire clamp down past the 
catches; see arrows

3.

Flip the protective cover open and 
remove.

Reinstalling the protective cover

Reinstall the protective cover care-
fully. If the protective cover is not on 

tight, the headlamp installation could be 
damaged.

<

1.

Insert the protective cover into the 
guides

2.

Check that the protective cover is posi-
tioned correctly

3.

Press the wire clamp past both 
catches; see arrow.

Low beams and high beams 

Left side of engine compartment:

1

Low beams

2

High beams

H7 bulb, 55 watts

The H7 bulb is pressurized. There-
fore, wear safety glasses and protec-

tive gloves. Failure to comply with these 
precautions could result in physical injury if 
the bulb is damaged.

<

1.

Turn the bulb holder to the left and pull 
out

2.

Remove and replace the bulb

3.

Install in the reverse order.

When cleaning the headlamps, 
please observe the instructions in the 

Caring for your vehicle brochure.

<

Xenon lamps

*

The service life of these bulbs is very long 
and the probability of a failure is very low, 
provided that they are not switched on and 
off an unusual number of times. If one of 
these bulbs should nevertheless fail, it is 
possible to continue driving with great cau-

Replacement procedures

86

tion using the fog lamps, provided traffic 
laws in your area do not prohibit this.

Because of the extremely high volt-
ages involved, any work on the xenon 

lighting system, including bulb-changing, 
should be carried out by technically quali-
fied personnel only. Otherwise, there is a 
risk of fatal injury.

<

Front turn signal indicators

21 watt bulb

1.

Insert a screwdriver into the appropri-
ate opening; see arrows 

1

2.

Turn the screwdriver to the left; see 
arrows 

2

3.

Use the screwdriver to pull out the 
entire bulb holder

4.

Replace the bulb; see arrow

5.

Install in the reverse order.

Side turn signal indicators

5 watt bulb

1.

Turn the lamp to the left and remove

2.

Apply gentle pressure to the bulb while 
turning it to the left to remove

3.

Install in the reverse order.

Tail lamps

Tail lamps (

1): 21/4 watt bulbs 

Remaining bulbs: 21 watt 

1

Tail lamp/brake lamp, red

2

Turn signal indicator, yellow

3

Backup lamp, white

On the right-hand side of the luggage com-
partment:

At a glance

Controls

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Mobility

Reference

 87

1.

Remove the cover by turning the lock to 
the right; refer to the detail in the illus-
tration

2.

Applying light pressure, turn the bulb to 
the left. Remove and exchange the bulb

3.

Reinstall the cover.

Center high-mount brake lamp

The LED strip is in the luggage compart-
ment lid.

Please contact a BMW center in case of a 
malfunction.

License plate lamps

5 watt bulb

1.

Push out the lamp with a suitable object 
and remove it

2.

Replace the bulb.
Snap the lamp back into place.

Changing a wheel

Run Flat tires

Your BMW is equipped with Run Flat tires. 
Therefore, the wheel no longer has to be 
changed immediately in the event of a loss 
in inflation pressure.
Run Flat tires are labeled on the sidewall 
with a circular symbol containing the letters 
RSC. Refer to page 

75

.

BMW recommends that you consult your 
BMW center if you wish to replace the tires 
of your BMW, or change from summer to 
winter tires or vice versa. 
Your BMW center knows how to work with 
Run Flat tires and is equipped with the nec-
essary special tools.

When replacing tires or changing 
from summer to winter tires – or vice 

versa – use only Run Flat tires since a spare 
tire will not be available in the event of a flat 
tire.

<

Jacking points

The jacking points are located at the posi-
tions indicated in the illustration.

Your BMW center can provide you 
with a suitable jack.

<

Battery

Maintenance

The battery is completely maintenance-
free. This means that the original electro-
lyte will normally last for the service life of 
the battery under moderate climatic condi-
tions.

Replacement procedures

88

Please consult your BMW center 
whenever you have any questions 

concerning the battery. Since the battery is 
absolutely maintenance-free, the following 
statements are for your information only.

<

Do not disconnect the battery cables 
when the engine is running. Discon-

necting the battery cables when the engine 
is running will cause a voltage surge which 
will damage the vehicle's onboard elec-
tronics.

<

Indicator lamp

The indicator lamp for the battery 
charge current lights up:
The battery is no longer being 

charged. The alternator drive belt is defec-
tive or there is a malfunction in the charging 
circuit of the alternator. Please contact the 
nearest BMW center.

If the drive belt is defective, pull over 
and switch off the engine immediately 

to prevent overheating and serious engine 
damage. 
If the onboard supply voltage drops to a 
very low level, increased steering effort 
may also be necessary.

<

Charging the battery

Charge the battery in the vehicle only when 
the engine is not running. Use the terminals 
provided in the engine compartment. For 
information on connections, refer to Jump-
Starting on page 

89

Battery disposal

Return used batteries to a recycling 
point or to your BMW center. Maintain 

the battery in an upright position for trans-
port and storage. Secure the battery 
against tilting when transporting.

<

Fuses

You will find the fuses and information on 
their respective allocation behind the glove 
compartment.

1.

Press the lock on the left; see arrow 

1

2.

Press the lock on the right; see arrow 

2

3.

Swing the glove compartment down.

Spare fuses and plastic tweezers for grasp-
ing the fuses are found in the onboard tool 
kit; refer to page 

84

.

Do not attempt to repair a burned fuse 
or replace it with a fuse having a dif-

ferent color or amperage rating. To do this 
could cause a fire in the vehicle as a result 
of circuit overload.

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At a glance

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Reference

 89

Giving and receiving assistance 

Warning triangle*

The warning triangle is stored in the rear 
luggage compartment panel.

Pull the ends of the rubber bands upward 
and out of the fasteners; see arrow.

Always observe all legal regulations 
requiring a warning triangle to be car-

ried in the vehicle.

<

First-aid kit*

The first-aid kit is located beneath the pas-
senger seat.

To open

Pull the handle and fold the cover down-
ward.

To close

Fold the cover up and press into the catch.

Some of the articles in the first-aid kit 
have a limited period of use before 

expiration. For this reason, check the expi-

ration dates of each of the items regularly, 
and replace any whose expiration dates 
have passed. You can acquire replace-
ments in any drugstore or pharmacy. 
Always observe all legal regulations requir-
ing a first-aid kit to be carried in the vehi-
cle.

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Jump-starting

When your battery is discharged you can 
use two jumper cables to start your vehicle 
with power from the battery in a second 
vehicle. You can also use the same method 
to help start another vehicle. Always use 
jumper cables with fully insulated handles 
on the terminal clamps.

Do not touch components carrying 
current on a running engine. Contact 

with these components can cause fatal 
injury. Carefully observe the following 
instructions to avoid personal injury and/or 
damage to one or both vehicles.

<

Never use spray starter fluids to start 
the engine.

<

Preparations for jump-starting the 
vehicle

1.

Check that the battery on the other 
vehicle is also rated at 12 volts, and that 
the capacities – in Ah – of the two bat-
teries are roughly comparable. This 
information is provided on the top of the 
battery casing

2.

Turn off the engine of the support vehi-
cle

3.

Switch off all electrical accessories in 
both vehicles

>

Do not disconnect the battery from 

your vehicle's electrical system 

>

Make absolutely certain that there is 

no contact between the bodywork of 
the two vehicles – short circuit hazard.

Giving and receiving assistance

90

4.

Start the engine on the support vehicle 
and allow it to run

5.

Open the cover of the BMW jump-start 
support terminal by pulling on the tab; 
see arrow.

Connect jumper cable

Always adhere to this sequence when 
connecting jumper cables, even when 

jump-starting other vehicles. Failure to 
observe this procedure can lead to sparks 
and pose a danger of personal injury.

<

1.

With the + jumper cable, connect the 
positive terminal of the drained battery 
and the positive terminal of the support 
battery

2.

With the – jumper cable, connect the 
negative terminals of both vehicles. 
Your BMW is equipped with a special 
nut for this purpose, refer to Engine 
compartment on page 

78

.

To do so:

>

Attach one cable clamp to the nega-

tive battery terminal or to a suitable 
ground on the engine or body work of 
the support vehicle

>

Attach the second cable clamp to 

the negative battery terminal or to a 
suitable ground on the engine or body 
work of the vehicle to be jump-started.

Jump-starting the vehicle

1.

Let the engine of the support vehicle 
run for several minutes at a slightly ele-
vated engine idle speed 

2.

Start the engine of the other vehicle as 
usual 

>

If the first start attempt is not suc-

cessful, wait a few minutes before 
another attempt in order to allow the 
discharged battery to recharge.

3.

Let the engines run for several minutes

4.

Then disconnect the jumper cables in 
reverse sequence.

Depending on the cause of the fault, 
have the battery checked and 

recharged at a BMW center.

<

Towing and tow-starting the 
vehicle

Towing eyelet

The screw-in towing eyelet is stored in the 
onboard tool kit; be sure that it remains in 
the vehicle at all times. This eyelet is 
designed for installation in the tow sockets 
located at the front and rear of the vehicle, 
and is intended for towing on paved road 
surfaces only.

Access to towing socket

Front:
Press out the cover panel with a screw-
driver inserted in the recess at the top.

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Reference

 91

Rear:
Press out the cover panel with a screw-
driver inserted in the recess at the top.

Make sure the towing eyelet is firmly 
screwed all the way in, otherwise the 

thread could be damaged.
Do not tow the vehicle by any components 
of the chassis or suspension, or lash them 
down in any way. If you do, the compo-
nents could be damaged, possibly leading 
to accidents. 
If the engine is off, increased effort will be 
required to steer the vehicle since power 
support will not be available.

<

Towing with a commercial tow truck

>

Do not tow with sling-type equipment

>

Use wheel lift or flatbed equipment

>

Please comply with applicable state 
towing laws.

Never allow passengers to ride in a 
towed vehicle for any reason. 

Never attach tie-down hooks, chains, 
straps or tow hooks to tie rods, control 
arms or any other part of the vehicle sus-
pension, as severe damage to these com-
ponents will occur, leading to possible 
accidents.

<

Technical data

94

Technical data

Engine data 

Weights 

 

Z4 roadster 2.5i

Z4 roadster 3.0i

Displacement
Number of cylinders

cu in/cm

µ

152.1/2,494

6

181.7/2,979

6

Maximum power output
at engine speed

hp/kW

rpm

184/141

6,000

225/170

5,900

Maximum torque
at engine speed

lb ft/Nm

rpm

181/245

3,500

222/300

3,500

Compression ratio

ε

10.5

10.2

Stroke
Bore

in/mm
in/mm

2.95/75
3.31/84

3.53/89.6

3.31/84

Fuel-injection system

Digital electronic engine-management system DME

Z4 roadster 2.5i

Z4 roadster 3.0i

Curb weight
with manual transmission
with automatic transmission

lbs/kg
lbs/kg

2,932/1,330
2,998/1,360

2,998/1,360
3,042/1,380

Approved gross vehicle weight
with manual transmission
with automatic transmission

lbs/kg
lbs/kg

3,483/1,580
3,549/1,610

3,549/1,610
3,593/1,630

Approved front axle load

lbs/kg

1,720/780

1,742/790

Approved rear axle load

lbs/kg

1,841/835

1,863/845

Luggage compartment capacity 

with the convertible top compartment raised

cu ft/l
cu ft/l

8.5/240
9.2/260

8.5/240
9.3/260

Never exceed either the approved axle loads or the approved gross vehicle weight.

At a glance

Controls

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Mobility

Reference

 95

Dimensions

Smallest turning circle 

∆ 32 ft 2 in / 9.8 m. 

Technical data

96

Capacities

Notes

Fuel tank 
Reserve 

gal./liters
gal./liters

approx. 14.5/55
approx. 2.1/8

Fuel specifications: 
page 

70

Windshield washer reservoir
Headlamp washer reservoir

quarts/liters
quarts/liters

approx. 3.2/3
approx. 5.3/5

For details: page 

79

For details: page 

79

Cooling system including 
heating circuit

quarts/liters 9.3/8.8 for manual 

transmission
9.5/9.0 for automatic 
transmission

For details: page 

80

Engine with oil filter renewal

quarts/liters 6.9/6.5

For details: page 

80

Manual transmission, 
automatic transmission and 
differential

Lifetime lubricant, no 
oil change required

 

 

 

 

 

 

 

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