Kia Carens. Manual - part 238

G. Disconnect negative battery cable.

8. Remove harness connector.

9. Remove two nuts on outside door handle from access hole.

10. Remove outside door handle.

11. Remove three screws on door lock assembly.

12. Remove door lock assembly from access hole.

13. Disconnect window regulator motor connector.

14. Remove six nuts on window regulator assembly.

15. Remove window regulator assembly from access hole.

16. Disconnect connector and its retaining clip from actuator.

17. Remove wire harness from access hole towards hinge side of door.

18. Remove run channel.

19. Remove outer glass weatherstrip.

20. Remove outside molding around window opening.

21. Remove door checker assembly.

A. Remove one bolt on checker pin assembly.
B. Remove checker pin assembly from access hole.

22. Remove weatherstrip.

23. Remove door:

A. Remove bolts on both hinges.
B. Remove door.

INSTALLATION

1. Install door.

A. Position door on vehicle properly.
B. Install bolts on both hinges.

Tightening torque (Body side) : 16~20 lb-ft (22~27 N-m, 2.2~2.8 kg-m)

2. Install door checker pin assembly.

A. Position checker pin assembly through access hole.
B. Install one bolt.

Tightening torque (Body side) : 16~20 lb-ft (22~27 N-m, 2.2~2.8 kg-m)

3. Install outside molding around window opening.

4. Install outer glass weatherstrip.

5. Install channel.

6. Position wire harness from hinge side of door.

7. Connect actuator connector.

8. Position regulator assembly.

9. Install six nuts on window regulator assembly.

Tightening torque : 61~86 lb-in (7~10 N-m, 70~100 kg-cm)

10. Connect window regulator motor connector.

11. Position door lock assembly from access hole.

12. Install three screws on door lock assembly.

13. Position outside door handle.

14. Install two nuts on outside door handle from access hole.

Tightening torque : 61~86 lb-in (7~10 N-m, 70~100 kg-cm)

15. Connect outside door handle rod of door lock assembly to outside door handle.

16. Install glass guide.

A. Position glass guide as originally positioned through access hole.

B. Install one bolt.

Tightening torque : 61~86 lb-in (7~10 N-m, 70~100 kg-cm)

17. Install glass piece carefully.

A. Use lubricant around window opening edges.
B. Hold glass from both its inner and outer surfaces. While tilting it towards hinge side of door, push it in

from outside door frame and place on glass mounting bracket of regulator assembly.

Make sure that glass edges are properly fitted into window edges.

18. Install two glass mounting bolts on window regulator.

Tightening torque : 61~86 lb-in (7~10 N-m, 70~100 kg-cm)

19. Make glass adjustments as necessary.

20. Install rear door garnish.

21. Install glass guide.

22. Install plastic screen on door frame, make sure to pull out door lock knob rod and inside door handle rod of

door lock assembly from plastic screen.

23. Install inside door handle.

A. Connect two control rods of door lock assembly.

B. Install three mounting screws.

Tightening torque : 26~35 lb-in (2~4 N-m, 30~40 kg-cm)

24. Install pull handle bracket.

A. Position pull handle bracket.
B. Install one retaining screw.

25. Connect harness connector.

26. Install trim. Refer to "Trim" in this section.

27. Connect negative battery cable.

28. Move window glass to maximum upper position.