Kia Carens. Manual - part 144

34. Connect solenoid valve and ATF temperature sensor connectors.

35. Connect solenoid connector.

Attach magnets inside oil pan in positions shown on illustration (in oil pan).

36. Install a new gasket and oil pan tighten 19 bolts.

Tightening torque : 74.4~94.8 lb-in (8.4~10.7 N·m, 80~110 kg-cm)

37. Install inlet pipe and outlet pipe.

38. Install driven gear and vehicle speed sensor.

39. Install crankshaft position sensor.

40. Install bracket and select bracket.

41. Install transaxle range switch.

A. Turn manual shaft to N position.
B. Install transaxle range switch.

C. Tighten transaxle range swtich mounting bolts.

Tightening torque : 70~95 lb-in (7.9~10.7 N·m, 80~110 kg-cm)

D. Verify that the selector lever range position and transaxle range switch correspond.

42. Remove transaxle from SST (0K 130 990 007/0K130 175 011A).

43. Install a new O-ring and install oil level gauge and oil filler tube to transaxle case.

Tightening torque : 69.6~94.8 lb-in (7.9~10.7 N·m, 80~110 kg-cm)

44. Install oil pump shaft.

45. Install a new O-ring onto turbine shaft.

46. Fill torque converter with ATF.

ATF type : M-III or Dexron III

1) Hodl torque converter in an upright position when filling it with ATF. Do not allow fluid to overflow.
2) If converter does not fit in easily, do not try to force it; install carefully.
3) Do not damage O-ring onto turbine shaft.

47. Install torque converter in converter housing while rotating it to align splines.

48. To ensure that the torque converter is installed accurately, measure distance "A" between face of torque

converter and mounting surface of converter housing.

Distance (A) : 0.535 in (13.6 mm)

Bearing preload

1. Remove bearing outer race from bearing cover.

2. Install bearing cover with SST (0K201 190 017).

3. Align bearing cover with guide bolts as shown, and press it in. Torque bearing cover bolts.

Tightening torque : 96~120 lb-in (10.8~13.7 N·m, 110~140 kg-cm)

4. Remove bearing outer race and adjustment shims from bearing housing using a pin punch and hammer.

5. Install bearing outer race to bearing housing.

Do not install adjustment shims.

Eliminate gap (arrow) by turning A or B of selector.

6. Set SST (0K201 175 A01) onto converter housing.

7. Install outer race removed in step 1 to SST (0K201 175 A01).

8. Set output gear assembly onto SST (0K130 191 A03).

9. Set four SST (0K130 191 A03) on converter housing in positions shown.

10. Set bearing housing on output gear assembly and install four SST (0K130 175 A04) ; then tighten them to

specified torque.

Tightening torque : 14~18 lb-ft (19~25 N·m, 1.9~2.6 kg-m)

11. To seat bearing, turn SST (0K201 175 A01) to increase clearance indicated by arrow with SST (0K130 175

A03) until SST (0K130 175 A03) no longer turns.

12. Turn selector in opposite direction until gap is reduced.

13. Mount SST (0K130 322 020) and torque meter on output gear.

14. Adjust clearance of SST (0K130 175 A03) to obtain specified preload.

Preload : 0.27~7.8 lb-in (0.03~0.8 N·m, 0.3~9.0 kg-cm)

1) Read preload when output gear is rotating.