Kia Carens. Manual - part 84

17. Remove fuel tank from vehicle.

Installation

FUEL IS EXPLOSIVE. AN EMPTY FUEL TANK CAN STILL CONTAIN EXPLOSIVE GASES. SUPPLY
ADEQUATE VENTILATION TH THE WORK ATEA. DO NOT SMOKE AND KEEP SPATKS AND OPEN
FLAMES AWAY. PURGE FUMES FROM THE TANK AS SOON AS POSSIBLE.

1. Raise vehicle

2. Remove protective caps from fuel tank ports.

3. Place fuel tank on lifting device and carefully raise fuel tank assembly into correct position.

4. Reconnect joint hose to fuel tank and tighten clamp.

5. Reconnect two fuel hoses to fuel tank.

Push evaporative hose onto fuel tank fitting at least 1.0inch (25mm). Push fuel filler hoses onto fuel
tank and filler pipes at least 1.4 in (35mm).

6. Install fuel tank straps.

7. Install and tighten two bolts for fuel tank straps.

Tightening torque:32~44lb-ft(43~61 N·m, 4.4~6.2 kg-cm)

8. Install insulator and tighten bolts.

9. Lower vehicle.

10. Reconnect two fuel hoses to fuel delivery module.

11. Install rubber grommet and wires onto access cove.

12. Install access cover and tighten three screws.

Tightening torque:7.7~12.2 lb-ft (10.8~16.7 N·m, 1.1~1.9 kg-cm)

13. Reconnect connector to fuel delivery module.

14. Position wires correctly and secure to floor with tape

15. Reinstall rear seat cushion.

16. Reconnect negative battery cable.

Fuel System

Fuel Delivery System - Fuel Pump

Fuel System

  2001 > 1.8L DOHC >

 

Fuel pump inspection

THE FUEL SYSTEM REMAINS UNDER PRESSURE WHEN THE ENGINE IS NOT RUNNING. RELEASE
FUEL SYSTEM PRESSURE BEFORE DISCONNECTINGANY FUEL LINE TO REDUCE THE CHANCE
OF PERSONAL INJURY OR FIRE DAMAGE TO VEHICLE COMPONECTS.

Fuel pump operation

1. Connect data link connector terminals FUEL PUMP and B+ with jumper wire.

2. Remove fuel filler cap.

3. Turn ignition switch "ON".

4. Determine if fuel pump is running by listening for sound of it at fuel filler inlet.

5. Install fuel filler cap.

6. If no sound was heard, measure voltage between fuel pump connector wire (PNK/BLK) to chassis ground.

Voltage : Approx. 12V

7. If voltage is not correct, check fuel pump relay and related wiring harness.

8. If you do not measure 12V, check for continuity between fuel pump connector terminal wires(PNK/BLK) and

(BLK).

9. If there is continuity, replace fuel delivery module.

10. If there is no continuity, repair ground circuit.

Fuel pump maximum pressure

Perform pump operation inspection if regulated pressure is not as specified.

1. Disconnect negative battery terminal

2. Release fuel system pressure. Refer to "Releasing fuel system pressure".

3. Raise a vehicle.

4. Connect SST(0K2A1 131 AA1) to fuel filter and close the valve in line to fuel filer as shown.