Kia Carens. Manual - part 34

10. If they are not aligned, remove timing belt and start process from tensioner installation.

11. Measure timing belt deflection by applying moderate pressure midway between camshaft pulleys. If

deflection is not correct, repeat from tensioner installation.

Deflection pressure : 22lb (98N, 10kg)
Deflection : 0.36~0.45in. (9.0~11.5mm)

12. Install lower and upper timing belt covers.

Tightening torque : 5.8~7.9lb·ft (7.8~10.8N·m, 0.8~1.1kg-m)

13. Install No. 3 engine mounting bracket with three bolts.

Tightening torque : 49.2~68.7lb·ft (66.7~93.2N·m, 6.8~9.5kg-m)

14. Install generator bracket bolt.

15. Tighten two nuts to No. 3 engine mount.

Tightening torque : 54.2~75.9lb·ft (73.6~103N·m, 7.5~10.5kg-m)

16. Install dynamic damper.

Tightening torque : 40.5~53.9lb·ft (54.9~80.4N·m, 5.6~8.2kg-m)

17. Remove timing belt pulley lock bolt.

18. Install timing belt guide plate and crankshaft pulley.

19. Tighten four crankshaft pulley bolts and timing belt pulley lock bolt.

Tightening torque :
Crankshaft pulley bolts : 9.0~12.7lb·ft (12.3~17.2N·m, 1.25~1.75kg-m)
Timing belt pulley lock bolt : 116~123lb·ft (157~167N·m, 16~17kg-m)

20. Install water pump pulley.

Tightening torque : 6.5~9.4lb·ft (8.8~12.8N·m, 0.9~1.3kg-m)

21. Install generator drive belt.

22. Adjust the belt deflection by turning the adjusting bolt (C).

Belt deflection
New : 0.24~0.32in (6.0~8.0mm)
Used : 0.28~0.35in (7.0~9.0mm)

23. Tighten the mounting bolt (A), (B).

Tightening torque :
(A) : 28~38lb·ft (37~52N·m, 3.8~5.3kg-m)
(B) : 14~19lb·ft (19~25.4N·m, 1.9~2.6kg-m)

24. Install P/S pump and/or A/C compressor drive belt.

25. Adjust the belt deflection by turning the adjusting bolt (D).

Belt deflection :
New : 0.32~0.35in (8.0~9.0mm)
Used : 0.35~0.39in (9.0~10.0mm)

26. Tighten the bolt (A), nut (B), nut (C).

Tightening torque :
(A) : 27~40lb·ft (36~52N·m, 3.7~5.5kg-m)
(B) : 14~19lb·ft (19~25N·m, 1.9~5.2kg-m)
(C) : 23~34lb·ft (31~46N·m, 3.2~4.7kg-m)

27. Instakk right splish shield with three bolts and three fasteners.

Tightening : 10.1~11.6lb·ft (13.7~15.7N·m, 1.4~1.6kg-m)

28. Connect negative battery cable.

INSPECTION

Never forcefully twist, turn inside out or bent timing belt. Do not allow oil or grease to come in contact with
timing belt.

1. Replace timing belt if it is contaminated with oil or grease.