FANUC Series 0i-MODEL D, Series 0i Mate-MODEL D. CONNECTION MANUAL (HARDWARE)

B.20-PIN INTERFACE

B-64303EN/03

APPENDIX

CONNECTORS AND CABLES

20-PIN INTERFACE CONNECTORS AND

CABLES

B.1 BOARD-MOUNTED CONNECTORS

B.1.1 Vertical-type Connectors

Models: PCR-EV20MDT (Honda Tsushin)

52618-2011 (Molex Japan)

These board-mounted connectors have been specially developed to achieve the high packing density

required for FANUC products. As explained in the following subsection, Honda PCR series connectors

can be used as cable connectors because the mating mechanism of the newly developed connectors is

compatible with that of the Honda PCR series connectors. To support this specification extensively,

many connector manufacturers are now developing custom-tailored cable connectors.

(Note that these

cables cannot be used with screw-fixing cable connector housings.)

B.1.2 Straight and Right-angled Connectors (for Spring and

Screw-fixing Connector Housings)

Models: FI80-20P (HIROSE) (straight connector)

DF1R020WB1 (JAE) (straight connector)

PCR-E20LMDETZ-SL (Honda Tsushin) (right-angled connector)

These connectors are used for the main and option boards. As cable connectors, they are compatible

with screw-fixing connector housings as well as the spring locking connector housings.

B.2 CABLE CONNECTORS

Models: Hirose Electric: FI80-20P (straight connector)

Japan Aviation Electronics Industry: DF1R020WB1 (straight connector)

Honda Tsushin: PCR-E20LMDETZ-SL (right-angled connector)

Cable connectors consist of a connector main body and housing. The models listed below are available.

Those connectors not marked with an asterisk are currently being mass-produced as manufacturer's

standard models. Those marked with an asterisk are produced according to custom specifications by

FANUC.

- 411 -

B. 20-PIN INTERFACE

CONNECTORS AND CABLES

APPENDIX

B-64303EN/03

Fig. B.2 Cable connectors

B.2.1 Strand Wire Press-mount Connector

With this connector, #28AWG wires are press-connected to each pin at the same time. The cost of

producing a cable/connector assembly with this connector model is much lower than with connectors

designed for crimping or soldering.

Connector model

Supplementary description

(manufacturer)

FI-20-CV7 (Hirose)

Small and low-profile case. This connector is fixed to the board-mounted

connector with screws. This connector can be connected to the board-mounted

connector on the main board of the LCD-mounted type, but cannot be connected

to the board-mounted connector on the main board of the stand-alone type.

B.2.2 Soldering Type Connector

Details of soldering type connectors and their housings are summarized below.

Table B.2 Details of soldering type connectors and housings

Connector model

Supplementary description

(manufacturer)

PCR-E20FS (Honda)

Soldering type connector for general signals. This is suitable for producing

cable assemblies in small quantities, as well as on-site.

FI40-20S (Hirose)

Equivalent to Honda PCR-E20FS

FI40B-20S (Hirose)

Has the same number of pins as the FI40-20S, but features a wider soldering

(formerly, FI40A-20S)

pitch, facilitating soldering and enabling the use of thicker wires. Its reinforced

pins allow wires as thick as #17AWG to be soldered to the FI40B-20S (wires no

thicker than #20AWG can be used with the FI40A-20S). Note, however, that a

thick wire, such as #17AWG, should be used with a more robust housing like the

FI-20-CV6.

FI40B-2015S (Hirose)

Features a wider soldering pitch, attained by using the space provided by thinning

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B.20-PIN INTERFACE

B-64303EN/03

APPENDIX

CONNECTORS AND CABLES

Connector model

Supplementary description

(manufacturer)

(formerly, FI40-2015S)

out some pins. Also features tougher pins, compared with its predecessor, the

FI40-2015S. These pins can be soldered to wires as thick as #17AWG,

provided that the cable diameter does not exceed 8.5 mm.

Housing model (manufacturer)

Supplementary description

FI-20-CV5 (Hirose)

Should be used with the FI40B-20S. This is a plastic housing designed for use

with a cable that is 9.2 mm in diameter.

FI-20-CV6 (Hirose)

Should be used with the FI40B-20S. This housing, however, can be used with a

thicker cable (such as 10.25 mm) than is possible with the FI-20-CV5. Its

components are die cast.

In addition to the combinations shown in Fig. B.2, Hirose soldering-type connectors can be combined

with the housings listed below. Ensure that the diameter of the cable used with each housing satisfies

the requirements of that housing.

Connector model

Housing model (applicable cable diameter)

FI40B-2015S

⇔

FI-20-CV (8.5 mm in diameter) only

(formerly FI40-2015S)

FI40-20S

FI-20-CV2 (φ6.2mm)

FI40B-20S

⇔

FI-20-CV5 (φ9.2mm)

(formerly FI40A-20S)

FI-20-CV6 (φ10.25mm)

Those listed on the left can be used.

B.3 RECOMMENDED CONNECTORS, APPLICABLE

HOUSINGS, AND CABLES

Table B.3 Recommended connectors, applicable housings, and cables

Compatible

Connector name

FANUC-approved

cable(cable diameter)

referenced in the

connector(manufact

housing

FANUC development

Remark

Connection Manual

urer)

(manufacturer)

FANUC specification

number

PCR-E20FA

PCR-V20LA(Honda

Plastic housing

(Honda Tsushin)

Tsushin)

FI30-20S

FI-20-CV2(Hirose

Metal housing

PCR-E20FA

(Hirose Electric)

Electric)

Strand wire

FCN-247J020-G/E

FCN-240C020-Y/S

press-mount type

(FUJITSU

Plastic housing

COMPONENT)

52622-2011

A66L-0001-0284#10P

52624-2015(Molex)

Plastic housing

(Molex)

(6.2 mm in diameter)

PCR-E20FA

FI30-20S

FI-20-CV7

Strand wire

Plastic housing

(Hirose Electric)

press-mount type

PCR-E20FS

PCR-V20LA

Plastic housing

PCR-E20FS

(Honda Tsushin)

Soldering type

FI40-20S

FI-20-CV2

Plastic housing

(Hirose Electric)

FI40B-2015S

A66L-0001-0286(Note)

FI-20-CV

(formerly FI40-2015S)

A66L-0001-0402(Note)

Plastic housing

(Hirose Electric)

15-pin soldering type

(Hirose Electric)

(8.5 mm in diameter)

- 413 -

B. 20-PIN INTERFACE

CONNECTORS AND CABLES

APPENDIX

B-64303EN/03

Compatible

Connector name

FANUC-approved

cable(cable diameter)

referenced in the

connector(manufact

housing

FANUC development

Remark

Connection Manual

urer)

(manufacturer)

FANUC specification

number

FI40B-20S

A66L-0001-0367

FI-20-CV5

FI40B-20S

(formerly FI40A-205)

A66L-0001-0368

Plastic housing

(Hirose Electric)

(formerly FI40A-2015S)

(Hirose Electric)

(9.2 mm in diameter)

Soldering type

FI40B-20S

FI-20-CV6

A66L-0001-0403(Note)

Metal housing

(Hirose Electric)

(9.8 mm in diameter)

NOTE

Cable A66L-0001-0286 has been recommended for use as a pulse coder cable.

It can be up to 20 m long. Two cables, A66L-0001-0402 and A66L-0001-0403,

have recently been developed. A66L-0001-0402 and A66L-0001-0403 can be

as long as 30 m and 50 m, respectively.

(See Fig. 2 for detailed specifications.)

Both cables have the same level of oil and bending resistance (cable, 100 mm in

diameter, capable of withstanding at least 10 million bending cycles) as

conventional cables, and are UL- and CSA-certified.

B.3.1 Recommended Connectors

Press-mount type connector assembly tools and jigs

Connector model

FANUC-approved

referenced in the

connector

Wire forming tool

Press-mounting tool

Remark

Connection Manual

(manufacturer)

PCR-E20FA

PCS-K2A

FHPT-918A

Low cost

(Honda Tsushin)

JGPS-015-1/1-20

MFC-K1

(Note 1)

JGPS-014

PCS-K1

FHAT-918A

FI30-20S

FI30-20CAT

FI30-20/ID

Low cost

(Hirose Electric)

FI30-20CAT1

HHP-502

FI30-20GP

FCN-247J020-G/S

FCN-237T-T043/H

FCN-237T-T109/H

(Fujitsu)

FCN-247T-T066/H

FCN-237T-T044/H

FCN-237T-T062/H

52622-2011

57829-5000

57830-5000

Low cost

(Molex)

57823-5000

57824-5000

NOTE

1 Those tools indicated by shading are available from FANUC (specification

number A02B-0120-K391).

2 The tools available from each manufacturer are specifically designed for use with

the connectors manufactured by that manufacturer.

- 414 -

B.20-PIN INTERFACE

B-64303EN/03

APPENDIX

CONNECTORS AND CABLES

B.3.2 Applicable Cables

Materials for cable assemblies

Machine tool builders are required to manufacture or procure the materials for the cable assemblies to be

used with their products. FANUC recommends the following materials as being suitable for interface

connectors. Individual machine tool builders are encouraged to contact each cable manufacturer for

themselves, as required.

FANUC

Material

Use

Constitution

specification

Manufacturer

Remark

number

10-pair cable

General use

0.08mm²

A66L-0001-0284

Hitachi Cable, Ltd.

10-pair

#10P

Oki Electric Cable Co., Ltd.

SHINKO ELECTRIC

INDUSTRIES CO., LTD.

12-conductor

Pulse coder,

0.5mm²

A66L-0001-0286

Hitachi Cable, Ltd.

20 m or less

composite cable

linear scale,

6-conductor

Oki Electric Cable Co., Ltd.

manual pulse

0.18mm²

SHINKO ELECTRIC

generator

3-pair

INDUSTRIES CO., LTD.

0.75mm²

A66L-0001-0402

Oki Electric Cable Co., Ltd.

30 m or less

6-conductor

Usable on

0.18mm²

movable

3-pair

parts

1.25mm²

A66L-0001-0403

Oki Electric Cable Co., Ltd.

50 m or less

6-conductor

Usable on

0.18mm²

movable

3-pair

parts

5-core coaxial

CRT interface

5-conductor

A66L-0001-0371

Hitachi Cable, Ltd.

50 m or less

cable

coaxial

10-pair cable

(a) Specifications

Item

Unit

Specifications

Product No.

A66L-0001-0284#10P

Manufacturer

Hitachi Cable,Ltd.

Oki Electric Cable, Co.,Ltd.

SHINKO ELECTRIC INDUSTRIES CO., LTD.

Rating

80°C 30V : UL20276

Material

Conductor

Stranded wire of tinned annealed copper

Insulator

Vinyl

Shield braid

Tinned annealed copper wire

Sheath

Heat-resistant oilproof vinyl

Number of pairs

Pairs

Conductor

Size

AWG

Structure

Conductors/mm

7/0.127

Outside diameter

0.38

Insulator

Thickness

0.1

Thinnest portion : 0.8 (3.1mm)

Outside diameter (approx.)

0.58

Twisted pair

Outside diameter (approx.)

1.16

Pitch

20 or less

Lay

Collect the required number of twisted pairs into

a cable, then wrap binding tape around the

cable. To make the cable round, apply a cable

separator as required.

Lay diameter (approx.)

3.5

- 415 -

B. 20-PIN INTERFACE

CONNECTORS AND CABLES

APPENDIX

B-64303EN/03

Item

Unit

Specifications

Drain wire

Conductors/mm

Hitachi Cable : Not available

Oki Electric Cable : Available,10/0.12

SHINKO ELECTRIC INDUSTRIES CO., LTD. :

Not available

Shield braid

Element wire diameter

0.12

Braid density

85 or more

Sheath

Color

Black

Thickness

1.0

Outside diameter (approx.)

6.2

Standard length

200

Packing method

Bundle

Electrical

Electric resistance (at 20°C )

Ω/km

233 or less

performance

Insulation resistance (at 20°C )

MΩ-km

10 or less

Dielectric strength (AC)

V/min.

300

Flame resistance

Shall pass flame resistance test VW-1SC of UL

standards.

(b) Structure drawing

Composite 12-core cable

(a) Specifications

Item

Unit

Specifications

Product No.

A66L-0001-0286

Manufacturer

Hitachi Electric Cable Co., Ltd.

Oki Cable, Ltd.

SHINKO ELECTRIC INDUSTRIES CO., LTD.

Rating

80°C, 30V

Material

Conductor,braid-shielded wire,drain

Strand wire of tinned annealed

wire

Insulator

Heat-resistant flame-retardant vinyl

Sheath

Oilproof, heat-resistant, flame-retardant vinyl

Number of wires (wire ons.)

Cores

6 (1 to 6)

6 (three pairs) (7 to 9)

- 416 -

B.20-PIN INTERFACE

B-64303EN/03

APPENDIX

CONNECTORS AND CABLES

Item

Unit

Specifications

Conductor

Size

mm²

0.5

0.18

Structure

Conductors/

20/0.18

7/0.18

Outside diameter

0.94

0.54

Insulator

Standard thickness (The minimum

0.25

0.2

thickness is at least 80% of the

standard thickness.)

Outside diameter

1.50

0.94

Twisted pair

Outside diameter

1.88

Direction of lay

Left

Pitch

20 or less

Lay

Twist the wires at an appropriate pitch so the

outermost layer is right-twisted, and wrap tape

around the outermost layer. Apply a cable

separator as required.

Lay diameter (approx.)

5.7

Drain wire

Size

mm²

0.3

Structure

Wires/mm

12/0.18

Outside diameter

0.72

Shield braid

Element wire diameter

0.12

Thickness

0.3

Braid density

Outside diameter

6.3

Sheath

Color

Black

Standard thickness (The minimum

1.1

thickness is at least 85% of the

standard thickness.)

Outside diameter

8.5Max. 9.0 (Note)

Standard length

100

Packing method

Bundle

Electrical

Electric resistance (at 20°C) (wire nos.)

Ω/km

39.4 (1 to 6)

113 (7 to 9)

performance

Insulation resistance (at 20°C)

MΩ-km

Dielectric strength (AC)

V/min.

500

Flame resistance

Shall pass flame resistance test VW-1SC of

UL standards.

NOTE

The maximum outside diameter applies to portions other than the drain wire.

- 417 -

B. 20-PIN INTERFACE

CONNECTORS AND CABLES

APPENDIX

B-64303EN/03

(b) Cable structure

The cable structure is shown below.

Item

Specification

FANUC specification number

A66L-0001-0402

A66L-0001-0403

Manufacturer

Oki Electric Cable Co., Ltd.

A-conductor

B-conductor

A-conductor

B-conductor

Conductor

Constitution

16/0.12

3/22/0.12

16/0.12

7/16/0.12

Number of

(0.18mm²)

(0.75mm²)

(0.18mm²)

(1.25mm²)

conductors/ mm

Typical outside

0.55

1.20

0.55

1.70

diameter (mm)

Insulation

Color

White, red, black

Red, black

White, red, black

Red, black

(polyester)

Typical thickness

0.16

0.23

0.16

0.25

(mm)

Typical outside

0.87

1.66

0.87

2.20

diameter (mm)

Pair twisting

Constitution

White-red,

white-black, and

black-red

Direction of twisting

Left

Typical pitch: 20

Assembling by

Number of strands or

twisting

conductors

Direction of twisting

Left

Taping

Twisting is wrapped with washi, or

Japanese paper, tape.

Typical outside

5.7

6.9

diameter (mm)

Braided

Typical strand

0.14

shielding

diameter (mm)

Typical density (mm)

Drain

A 12/0.18 mm wire is roughly wrapped under braided shielding.

Typical outside

6.4

7.6

diameter (mm)

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B.20-PIN INTERFACE

B-64303EN/03

APPENDIX

CONNECTORS AND CABLES

Item

Specification

Sheath

Color

Black (matted)

(polyurethane)

Typical thickness

1.05

1.1

(mm)

Vertical taping

Vertically taped with washi under sheathing.

Outside diameter

8.5±0.3

9.8±0.3

(mm)

Finished

Typical length (m)

100

assembly

Short size

Basically not approved.

Finished

Rating

80°C 30V

assembly

Standard

Shall comply with UL STYLE 20236 and CSA LL43109 AWM I/II A 80°C

performance

30V FT-1.

Flame resistance

Shall comply with VW-1 and FT-1.

Electrical

Conductor resistance

103 or lower

25.5 or lower

103 or lower

15.0 or lower

performance

Ω/km (20°C)

Insulation resistance

1 or higher

MΩ/km (20°C)

Dielectric strength

A.C 500

V-min

Insulation

Tensile strength

9.8 or higher

performance

N/mm²

Elongation

100 or higher

Tensile strength after

At least 70% of that before aging

aging

Elongation after

At least 65% of that before aging

aging

Aging condition

For 168 hours at 113°C

Sheathing

Tensile strength

9.8 or higher

performance

N/mm²

Elongation

100 or higher

Tensile strength after

At least 70% of that before aging

aging

Elongation after

At least 65% of that before aging

aging

Aging condition

For 168 hours at 113°C

Cable cross

section

5-core coaxial cable

(a) Specifications

Item

Unit

Description

Specification

A66L-0001-0371

Manufacture

HITACHI CABLE CO., LTD.

Number of Conductors

Core

- 419 -

B. 20-PIN INTERFACE

CONNECTORS AND CABLES

APPENDIX

B-64303EN/03

Item

Unit

Description

Inside

Size

mm²

0.14

Conductor

Components

Conductors(PCS)/mm

7/0.16

Material

Tin-coated Soft Copper Wire

Diameter (approx.)

0.48

Insulator

Material (Color)

Polyethylene (White), heat-resistant 80°C

Thickness

0.71

Diameter (approx.)

1.90

Outside

Material

Tin-coated Soft Copper Wire (Rolled)

Conductor

Diameter of

0.08

Component-Wire

Density

95 or more

Thickness

0.2

Jacket

Material

Vinyl, heat-resistant 80°C

Color

Black. White. Red. Green. Blue

Thickness

0.15

Diameter (approx.)

2.6

Twisted Assembly Diameter (approx.)

7.1

Thickness of Paper Tape

0.05

Shield braid

Wire dia. Material

0.12 (Tin-coaded soft copper wire)

Density

80 or more (typ 82%)

Thickness

0.3

Diameter

7.8

Sheath

Material, Color

Oil Tight Vinyl (A), Black, heat-resistant 80°C

Thickness

0.7 (Min. thickness: 0.56)

Finish Diameter

9.2±0.3

Conductor Resistance (20°C)

Ω/km

143 or less

Dielectric strength

1000 VAC must be withstood for one minute.

(between internal conductor and external

conductor)

Insulation resistance

MΩ-km

1000 or more

(between internal conductor and external

conductor, 20°C)

Impedance (10MHz)

75±5

Standard Capacitance (1MHz)

nF/km

Standard Attention

dB/km

Weight

kg/km

105

Standard Length

200

Package form

Bundle

- 420 -

C. CONNECTION CABLE

(SUPPLIED FROM US)

APPENDIX

B-64303EN/03

C CONNECTION CABLE (SUPPLIED FROM

US)

Maximum allowable cable length between units

Maximum cable

Cable type

Use and condition

length (m)

MDI cable

Control unit-to-MDI unit

20m

Electrical cable

10m (Note 2)

I/O Link cable

Electrical-to-optical conversion adapter

Optical cable

200m

Electrical cable (control unit-to-spindle servo unit)

20m

Serial spindle cable

Electrical-to-optical conversion adapter

Optical cable

200m

Position coder cable

Control unit-position coder

50m

Connector panel I/O operator's panel I/O

MPG cable

50m

module-to-manual pulse generator

FSSB cable

See APPENDIX D.

HSSB cable

See APPENDIX D.

4800 baud or less

100m

RS-232-C communication cable

9600 baud or less

50m

9600 baud or less

800m

RS-422 communication cable

19.2 k baud

50m

NOTE

1 The maximum cable lengths listed above apply only when the respective

recommended cables stated in the text are used. If a non-recommended cable

is used, the maximum cable length may not be guaranteed. Cables other than

the above are used. See the respective descriptions in this manual for details

of these cables.

2 This cable can be extended to up to 15 m if it is used within the cabinet.

Purpose

Description

Specification

Length

PCR-E20FA

Spindle signal cable

A02B-0236-

K845

FI-20-CV7

Electrical-to-electrical

PCR-E20FA

Spindle signal cable

For inter-spindle serial

A02B-0236-

connection

K846

PCR-E20FA

Electrical-to-electrical

- 422 -

C.CONNECTION CABLE

B-64303EN/03

APPENDIX

(SUPPLIED FROM US)

Purpose

Description

Specification

Length

PCR-E20FA

Spindle signal cable

↑

A02B-0236-

↓

K847

FI-20-CV7

For optical adapter

MDI signal cable

PCR-E20FA-E20SPF1A+

control unit (JA2)

↑

A02B-0309-

45cm

↓

K813

MDI unit

(CK1)

PCR-E20FA-E20SPF1A+

External installation

Battery connector

M4 crimp terminal

controller battery cable

(Specific to FANUC )

control unit (CA114)

↑

A02B-0309-

(+: White)

14m

↓

K103

(+: Black

External installation

controller battery

(terminal block)

Manual pulse generator

cable (for one unit)

FI40-2015S

Control unit (JA3)

A02B-0120-

↑

K847

M3 crimp style terminal

↓

Manual pulse generator

terminal board

Manual pulse generator

cable (for two units)

FI40-2015S

Control unit (JA3)

A02B-0120-

↑

K848

M3 crimp style terminal

↓

Manual pulse generator

terminal board

Manual pulse generator

cable (for three units)

FI40-2015S

Control unit (JA3)

A02B-0120-

↑

K841

↓

M3 crimp style terminal

Manual pulse generator

terminal board

I/O Link cable

Control unit (JD1A)

A02B-0120-

↑

K842

↓

PCR-E20FA

I/O unit (JD1B)

- 423 -

B-64303EN/03

APPENDIX

D.OPTICAL FIBER CABLE

D OPTICAL FIBER CABLE

Optical fiber cables for the following interfaces are available. This table lists the usable combinations.

Relay enabled

Recommended

Maximum allowable

Applicable junction

Interface

/ disabled

optical cable

transmission distance

adapter

Serial spindle interface

Disabled

A66L-6001-0026#L~

100m

Enabled

A66L-6001-0029#L~

55m

A63L-0020-0004

Disabled

A66L-6001-0026#L~

200m

I/O Link interface

Enabled

A66L-6001-0026#L~

100m

A63L-0020-0002

Disabled

A66L-6001-0023#L~

10m

Disabled

A66L-6001-0026#L~

50m

High-speed serial bus

Disabled

A66L-6001-0049#L~

100m

(HSSB) interface

Enabled

A66L-6001-0029#L~

35m

A63L-0020-0004

Enabled

A66L-6001-0049#L~

55m

A63L-0020-0004

Serial servo bus (FSSB)

Disabled

A66L-6001-0023#L~

10m

interface

Disabled

A66L-6001-0026#L~

50m

CAUTION

1 During connection with optical fiber cables

2 To relay a connection with optical fiber cables, only one replay point is allowed.

In addition, the total length of two cables must be the maximum allowable

transmission distance or less.

3 See Subsection 7.2.2, “Interface to the Servo Amplifiers” for length restriction of

FSSB line.

• The length between the CNC and the first slave unit is 50 m or less.

• The length between slave units is 40 m or less.

• The total length including the above is 500 m or less.

Notes on the specifications of optical fiber cable

(1) Supported optical cables

<1> Internal cord type cable

A66L-6001-0023#LxRxxx

Cable length

0.15 to 10m

Code diameter

φ2.2mm × 2 cords

Tensile strength

Optical fiber cord

7 kg per cord

Between optical fiber cord and connector

2kg

Minimum bending radius of optical fiber cord

25mm

Operating temperature

-20 to 70 °C

Unit: mm

6.7

14 max.

100 typ.

Two cords are bound together.

Code

Fig. D (a) External dimensions of internal cord type cable

- 425 -

D.OPTICAL FIBER CABLE

APPENDIX

B-64303EN/03

<1> External type cable

A66L-6001-0026#LxRxxx

..................................................................................A66L-6001-0029#LxRxxx

..................................................................................A66L-6001-0049#LxRxxx

Cable length

1 to 200m

Optical fiber cord diameter

φ2.2mm × 2 cords

Diameter of cable with reinforced cover

φ7.6mm (A66L-6001-0026, -0029)

..................................................................................φ8.2mm(A66L-6001-0049)

Tensile strength

Cable with reinforced cover

..............................75kg

Optical fiber cord

..............................7 kg per cord

Between optical fiber cord and connector

2kg

Minimum bending radius of optical fiber cord

25mm

Minimum bending radius of cable with reinforced cover

50mm

Bending resistance (cable with reinforced cover)

10 million bending cycles at room

temperature (when the bending radius

is 100 mm)

Flame resistance

Equivalent to UL VW-1

Operating temperature

-20 to 70 °C

Unit: mm

8.2

6.7

19 max.

150 typ.

35 typ.

Code

Bush

Reinforced cover

Fig. D (b) External dimensions of external cable

Table D (a) Standard cable length

Internal cord type cable

External cable

A66L-6001-0023＃

A66L-6001-0026#

Specification

Length

Specification

Length

L150R0

0.15m

L1R003

1.0 m

L300R0

0.3 m

L2R003

2.0 m

L500R0

0.5 m

L3R003

3.0 m

L1R003

1.0 m

L5R003

5.0 m

L2R003

2.0 m

L7R003

7.0 m

L3R003

3.0 m

L10R03

10.0m

L5R003

5.0 m

L15R03

15.0m

L7R003

7.0 m

L20R03

20.0m

L10R03

10.0 m

L30R03

30.0m

L50R03

50.0m

L100R03

100m

L200R03

200m

(2) Cable selection

• Always use an external cable (A66L-6001-0026#~) when the cable is to be laid outside the power

magnetics cabinet or main unit cabinet, where it may be pulled, rubbed, or stepped on.

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APPENDIX

D.OPTICAL FIBER CABLE

• Use an external cable when part of the cabling is to be subject to movement. For example, when

connecting a movable portable operation pendant box to the power magnetics cabinet, the use of an

external cable is desirable because the cable is likely to be bent, pulled, or twisted repeatedly even

though frequent system operation is not expected. However, the force likely to be applied when the

cable is installed or moved for maintenance purposes does not need to be taken into consideration.

• Use an external cable in locations where sparks or flame are a danger. Although the internal cord

type cable (A66L-6001-0023#~) is covered by nonflammable resin, the cover, if exposed to frame

for a long time, may melt, allowing the fiber cable inside to burn.

• Use an external cable when the cable is expected to be pulled with considerable force during

installation (the force applied to the cable must be within the specified tensile strength limit at all

times). For example, even though installing a cable in a cable duct can be regarded as internal

cabling, a cable of the appropriate type must be selected according to the tensile force to be applied

to the cable during installation.

• Both the internal cord type and external cables have the same oil and heat resistance properties.

(3) Procuring the cable

All the optical fiber cables mentioned above are special cable products with optical connectors, which are

designed, produced, and tested to ensure the required system performance and reliability. It is

technically impossible for users to produce these cables or process (cut and reconnect) them after

purchase. Users are requested to purchase cables of the necessary length from an appropriate supplier.

Cables are available from either FANUC or any of the FANUC-approved manufacturers listed in Table

D(d).

(Purchase A66L-6001-0029#~ and A66L-6001-0049#~ from FANUC, however.)

Table D(d) FANUC-approved cable manufacturers and cable model numbers (retail)

<1> Internal cord type cable : A66L-6001-0023#LxRxxx

Manufacturer

Model number

Remark

Tyco Electronics AMP

*-353373-*

Japan Aviation Electronics Industry

PF-2HB209-**M-F-1

** indicates the cable length (m).

Hirose Electric Co., Ltd.

H07-P22-F2VCFA-**

** indicates the cable length (m).

<2> External Cable : A66L-6001-0026#LxRxxx

Manufacturer

Model number

Remark

Tyco Electronics AMP

*-353199-*

Japan Aviation Electronics Industry）

CF-2HB208-**M-F-1

** indicates the cable length (m).

Hirose Electric Co., Ltd.

H07-P22-F2NCFA-**

** indicates the cable length (m).

Oki Electric Cable Co., Ltd.

OPC201HPXF-**MB

** indicates the cable length (m).

(4) Handling precautions

<1> Protection during storage

When the electrical/optical conversion module mounted on the printed circuit board and the optical

fiber cable are not in use, their mating surfaces must be protected with the lid and caps with which

they are supplied. If left uncovered, the mating surfaces are likely to become dirty, possibly

resulting in a poor cable connection.

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D.OPTICAL FIBER CABLE

APPENDIX

B-64303EN/03

Electrical/optical conversion module

Lid

Optical fiber cable

Optical fiber cable caps

Fig. D (c) Protection of electrical/optical conversion module and optical fiber cable (when not in use)

<2> Optical fiber cable

•

Make sure that the bending radius and tensile strength of the cable are always within their

ranges described in the specifications (see the first item), regardless of whether the cable is

stored or routed and whether operation is in progress or not.

•

Although the reinforcing cover of the external cable has sufficient mechanical strength, be

careful not to drop heavy objects on the cable.

•

Grasp the optical connector firmly when connecting or disconnecting the cable. Do not pull

on the optical fiber cord itself.

(The maximum tensile strength between the fiber cord and

connector is 2 kg. Applying greater force to the cord is likely to cause the connector to come

off, making the cable unusable.)

•

Once connected, the optical connector is automatically locked by the lock levers on its top.

To remove the connector, release the lock levers and pull the connector.

•

Although optical connectors cannot be connected in other than the correct orientation, always

take note of the connector's orientation before making the connection.

•

Before installing an external cable, fix either a wire with a hook or a tension member to the

reinforcing cover of the optical connector and pull the wire or tension member, as shown in Fig.

D(d). This is done to prevent a tensile force from being applied between the fiber cord and

connector. If no tensile force is applied between the fiber cord and connector when installing

the cable, you can hold the reinforcing cover of the connector directly and pull it. In the case

of an internal cord, which does not have a reinforcing cover, apply the same protective

measures, as instructed in Fig. D(d), for that portion of the cable where the two cords are bound

together, in order to prevent a tensile force from being applied between the fiber cord and

connector. In the same way as for an external cable, if no tensile force is applied between the

fiber cord and connector during installation, you can hold the shielded part of the cable directly

and pull it. Because the combined tensile strength of the two cords is only 14 kg, however,

avoid applying too great a force to the cable during installation, regardless of whether you have

taken the protective measures.

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B-64303EN/03

APPENDIX

D.OPTICAL FIBER CABLE

Optical connector

Reinforcing cover Optical connector

Wire with a hook

Reinforcing cover

Tension member

Tape

2 cords combined

Fig. D (d) Prior to installing a cable

•

Take care to keep both parts of the optical connector (cable side and PCB side) clean. If they

become dirty, wipe them with tissue paper or absorbent cotton to remove dirt. The tissue

paper or absorbent cotton may be moistened with ethyl alcohol. Do not use any organic

solvent other than ethyl alcohol.

•

Fix the reinforcing cover of the external cable or the cord binding portion of the internal cord

type cable by using a cable clamp, as shown in Fig. D(e), to prevent the weight of the optical

fiber cable from being applied directly to the connecting part of the optical connector.

Reinforcing cover of external cable or cord

Optical connector

Optical fiber cord

binding portion of internal cord type cable

Bending radius of 25 mm or more

(Make the bending radius as large

as possible.)

Bending radius of 50 mm or more (for reinforcing cover)

Cable clamp

Bending radius of 25 mm or more (for cord binding portion)

(Make the bending radius as large as possible.)

Fig. D(e) Fixing the cable with a clamp

• Any superfluous portion of the cable may be wound into a loops. Should this prove necessary,

make sure the diameter of each loop is at least 150 mm (for an external cable) or at least 100

mm (for an internal cord type cable). Winding the cable into smaller loops may produce sharp

curves that exceed the specified bending radius limit without the user being aware. Such

bending can result in a greater transmission loss, ultimately leading to a communication failure.

•

When using a nylon band (cable tie) as a cable clamp, follow the instructions given below.

Also, take care not to apply a bending force to one particular part of the cable when fixing it

with a clamp. Failing to clamp the cable correctly may cut or damage it.

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D.OPTICAL FIBER CABLE

APPENDIX

B-64303EN/03

(External cable)

Do not clamp the uncovered portion of the cable with a nylon band. When clamping the

cable by the reinforcing cover, the clamping force is not an important factor to consider.

However, ensure that the clamping force is as small as possible to ensure that the

reinforcing cover is not deformed by the clamping. If possible, the clamping force

should be 5 kg or less.

(Internal cord type cable)

Lightly clamp the optical cable with a nylon band so that the cable shield is not deformed.

If possible, the clamping force should be 1 or 2 kg (make sure that no force is applied to

the cable). Due care is required when clamping the internal cord type cable because its

cable shield is weaker than the reinforcing cover of the external cable.

(5) Optical fiber cable relay of FANUC I/O Link

When used for the FANUC I/O Link application, optical fiber cables can be connected by using an optical

fiber adapter, as follows.

(a) External view of an optical fiber adapter

32±0.3

10.16

R1.6

21±0.5

3.2

42±0.5

(b) Example of the use of an optical fiber adapter

Optical fiber adapter (A63L-0020-0002)

Optical fiber cable

Mounting board

NOTE

Up to one relay points are permitte.

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APPENDIX

D.OPTICAL FIBER CABLE

(6) Optical fiber cable relay of FANUC high-speed serial bus

With the FANUC high-speed serial bus, special low-loss optical cables can be connected by using a

special low-loss optical relay adapter as an optical fiber relay adapter.

(a) External view of the low-loss optical relay adapter

32±0.5

10.16

R1.6

21±0.3

3.2

42±1.0

(b) Example of use of the optical fiber relay adapter

Low-loss optical relay adapter (A63L-0020-0004)

Low-loss optical fiber cable

Mounting board

NOTE

Only one relay point is permitted.

(7) Precautions for connection with low-loss optical junction adapter

• Features and attention in use of low-loss optical junction adapter (A63L-0020-0004)

When optical connectors for a conventional optical junction adapter (A63L-0020-0002) are jointed,

the facing ferrules (Note 1) are located about 60 um from each other. This is because the optical

fiber of conventional PCF (plastic clad silica fiber) cables (A66L-6001-0026) may protrude from the

tip of the ferrules (by up to about several um), resulting in the fiber protrusion being damaged when

the ferrules are butted against each other.

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D.OPTICAL FIBER CABLE

APPENDIX

B-64303EN/03

In the low-loss optical junction adapter, the ferrules are butted against each other, thus greatly

reducing the reduction in repeater loss. Therefore, the two optical cables used with the low-loss

optical junction adapters must be dedicated to the adapters.

If a conventional PCF (plastic clad silica fiber) cable (A66L-6001-0026) is used as even one of the

two optical fiber cables for joining the low-loss optical junction adapter, both cables may be

damaged, resulting in deteriorated characteristics.

NOTE

Ferrule: Movable metal at the tip of an optical connector; the fiber is bonded to

the ferrule.

Ferrule

Protective cover

Optical cable

Optical connector

• Features of low-loss optical cable (A66L-6001-0029#~)

A low-loss optical cable is selected from conventional PCF optical cables (A66L-6601-0026). The

selected cable offers low loss, and its connector section is given special treatment; the fiber ends are

provided with a depression so that the ferrules can be butted against each other

• Features of high-speed, low-loss optical cable (A66L-6001-0049#~)

The type of optical fiber used for a high-speed, low-loss optical cable has optical properties different

from that of conventional PCF optical cables (A66L-6001-0026 and A66L-6001-0029) to support

high-speed, long-distance communication. They are different in how the light propagates within

the fiber. Relaying different types of optical fibers may increase repeater loss, resulting in an

optical communication failure.

• When using a low-loss optical relay adapter, be sure to use the same type of optical cable

(high-speed, low-loss optical cables or low-loss optical cables).

• Colors of low-loss optical relay adapter and low-loss optical cable (distinguishing them from

conventional products)

While the color of the body of the conventional optical relay adapter is black, that of the low-loss

optical relay adapter is blue. While the color of the protection cover (Refer to above figure) of the

conventional PCF optical cable is black, that of the low-loss optical cable is blue.

(8) Installing the optical fiber junction adapter

The optical fiber junction adapter should be installed within a cabinet, as a rule. If it is impossible to

avoid installing it within a cabinet, protect the adapter and the optical cable portions (such as connectors

and cords) not covered with reinforcement coating from the outside air by, for example, covering them

with packing.

(9) Environmental resistance of the optical fiber junction adapter

• The optical fiber junction adapter is not waterproof. Even when optical cables are attached to both

ends of the adapter, there are very small gaps in the linked portions, so water resistance can not be

expected.

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APPENDIX

D.OPTICAL FIBER CABLE

• When optical cables are attached to both ends of the junction adapter installed in a normal

environment (such as within a cabinet), it is unlikely that dust will penetrate between the adapter

and optical fiber to the degree that it may hamper normal optical linkage. If one or both ends of the

adapter are left open, dust and dirt may accumulate even when the adapter is in a normal

environment (such as within a cabinet). The dust and dirt on the adapter ends is likely to hamper

normal optical linkage when the optical cables are attached. In such a case, clean the junction

adapter and the optical connector using the optical fiber junction adapter cleaning method described

below.

• Do not allow cutting fluid to splash over the adapter or those optical cable portions (such as

connectors and cords) that are not covered with reinforcement coating. If the inside of the adapter

and fiber end surfaces are contaminated with cutting fluid, a malfunction may occur.

(10) Cleaning

If the optical fiber junction adapter, optical-to-electrical conversion module, or optical cable are soiled,

clean them according to the following procedures.

• Cleaning the optical fiber junction adapter and optical-to-electrical conversion module

First, clean the entire housing by wiping it with a cloth moistened with, or by washing it in, ethyl

alcohol. Similarly, wash the two sleeves in the adapter or wipe them with a cotton swab or the like.

• Cleaning optical cables

For the optical cables, it is important to clean the connectors at their ends. Any soiling on the

optical fiber end surfaces will hamper optical transmission, resulting in a malfunction. Wipe the

optical fiber end surfaces (that is, the ferrule end surfaces) thoroughly with a soft, clean cloth (like

gauze) moistened with ethyl alcohol, in the same way as described above. The use of cotton swabs

may prove convenient. The fiber end surfaces of low-loss optical cables are lower than the ferrules.

To remove any soiling from the fiber end surfaces completely, push the cotton swab or gauze into

the depressions all the way through while rotating the ferrule.

If the ferrules and optical connectors are contaminated with oily substances, and they may extend

over a cleaned fiber end surface when it is attached to the optical-to-electrical conversion module, it

is a good idea to wash them before wiping the optical fiber end surfaces, using the procedure stated

above.

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E.LIQUID CRYSTAL DISPLAY (LCD) APPENDIX

B-64303EN/03

E LIQUID CRYSTAL DISPLAY (LCD)

LCD with a touch panel

The touch panel is operated by directly touching the LCD screen. For this operation, be sure to use a

FANUC-supplied pen (A02B-0236-K111) dedicated to the touch panel. If a sharp-pointed pen is used,

for example, to touch the LCD screen, the LCD surface may be flawed or damaged. Moreover, do not

touch the LCD screen directly with a finger. Otherwise, the operability of the LCD may deteriorate, and

the LCD screen may get dirty.

Protection sheet for the touch panel

A protection sheet is attached the face of an LCD with a touch panel to protect the thin film of the touch

panel and LCD. If the protection sheet is damaged, it can be replaced. For the replacement method,

refer to the maintenance manual.

(The protection sheet is a consumable part.)

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B-64303EN/03

APPENDIX

F.MEMORY CARD INTERFACE

F MEMORY CARD INTERFACE

Overview

The LCD-mounted type can input and output data within the CNC using the memory card interface on the

left side of the LCD, and edit or execute a machine program in the CF card inserted into the memory card

interface.

The stand-alone type can input and output data within the CNC using the memory card interface of the

control unit.

(The stand-alone type cannot edit or execute a machine program in the CF card inserted

into the memory card interface.) For an explanation of remote diagnosis using a modem card, see the

FANUC Series 0i-MODEL D, Series 0i Mate-MODEL D. CONNECTION MANUAL (HARDWARE) - page 15