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FANUC Series 0i-MODEL D, Series 0i Mate-MODEL D. CONNECTION MANUAL (HARDWARE) - page 1

B-64303EN/03

1.CONFIGURATION

1 CONFIGURATION

NOTE

See Chapter 12, “CONNECTION OF THE STAND-ALONE TYPE”, for

stand-alone type CNC.

1.1

CONTROL UNIT CONFIGURATION AND COMPONENT

NAMES

The configuration and component names of control units are shown in the figures given below. This

manual explains how to attach the connectors shown in these figures to devices. The numbers in

parentheses () in the figures are keyed to the item numbers of the descriptions in this manual. The

numbers in brackets [] in the figures are connector numbers.

1.1.1

Configurations of Control Units

Control units (A circle indicates that the corresponding unit is available.)

Expansion

Display unit

Touch panel

MDI

Soft key

0i

0i Mate

slot

LCD-mounted type

Absent

5+2

Available

Available

(Horizontal)

2

5+2

Available

N/A

Absent

LCD-mounted type

Absent

5+2

Available

Available

8.4-inch

(Vertical)

2

5+2

Available

N/A

color LCD

LCD-mounted type

Absent

5+2

Available

Available

(Horizontal)

2

5+2

Available

N/A

Present

LCD-mounted type

Absent

5+2

Available

Available

(Vertical)

2

5+2

Available

N/A

Absent

10+2

Available

N/A

Absent

10.4-inch

Stand-alone type

2

10+2

Available

N/A

color LCD

(Vertical / Horizontal)

Absent

Absent

Available

N/A

Present

2

Absent

Available

N/A

For the 8.4-inch color LCD, the touch panel is attached to only lathe system CNCs.

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1.CONFIGURATION

B-64303EN/03

Control unit

MDI

LCD

(See Section 5.1)

Memory card

Soft key

interface

NOTE

This figure is a front view of the 8.4-inch color LCD/MDI (horizontal) type control

unit.

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B-64303EN/03

1.CONFIGURATION

Control unit

Fan unit

Rear of unit

Fuse

MDI connector

Power supply connector [CP1]

Ethernet connector

[JA2]

[CD38A](See Section 5.4.)

Battery

I/O device interface connector

Serial spindle connector or position

[JD36A(left)/JD36A(right)]

coder connector

[JA41] (See Section 6.1 or 6.3.)

Analog spindle connector or

high-speed skip connector

I/O-Link connector

[JA40] (See Section 5.3 or 6.2.)

[JD51A] (See Chapter 9.)

NOTE

This figure is a rear view of the control unit without option slots.

The numbers in parentheses () in the figures are keyed to the item numbers of

the descriptions in this manual. The numbers in brackets [] in the figures are

connector numbers.

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1.CONFIGURATION

B-64303EN/03

(See Chapter 9.)

(See Chapter 9.)

(See Chapter 9.)

(See Chapter 9.)

(See Chapter 9.)

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B-64303EN/03

1.CONFIGURATION

1.2

HARDWARE OVERVIEW

1.2.1

Control Unit Overview

Main board

• CPU for controlling CNC

• Power supply

• Axis control

• Spindle interface

• LCD/MDI interface

• I/O Link

• PMC control function

• High-speed DI

• RS-232C

• Memory card interface

• Ethernet (Series 0i only)

Basic system

Fast Ethernet board

Data server function

Ethernet communication function

Various types of network boards

Options

Profibus master board

Profibus slave board

FL-net board

DeviceNet master board

DeviceNet slave board

Unit without optional slots

or

Unit having two optional slots

The control unit of the Series 0i Mate has no optional slots, so no option board can be inserted.

A unit with optional slots can have as many option boards as option slots.

The Fast Ethernet board can be inserted into only the slot on the LCD side.

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2.TOTAL CONNECTION DIAGRAMS

B-64303EN/03

2 TOTAL CONNECTION DIAGRAMS

LCD-mounted type control unit

Main board

24V-IN(CP1)

24 VDC power supply

(CA122)

Soft key cable

MDI UNIT

MDI(JA2)

CK1

R232-1(JD36A)

RS-232-C I/O device

R232-2(JD36B)

{

RS-232-C I/O device

Touch panel

Analog output for tool drives

A-OUT&HDI(JA40)

High-peed skip input

Distributed I/O

Manual pulse generator

board

24VDC

CPD1

JA3

I/O Link(JD51A)

JD1B

Operator's

JD1A

panel

24VDC

CPD1

Distributed

Power

JD1B

I/O board,

magnetics

I/O unit, etc.

JD1A

cabinet

SPDL(JA41)

Circuit breaker

200VAC

To 3rd spindle

AC reactor

200VAC

MCC

Circuit breaker

αi PS

Position coder

αi SP

To 2nd spindle

Serial spindle motor

FSSB(COP10A)

COP10B

αi SV

Servo motor

COP10A

COP10B

αi SV

Servo motor

COP10A

COP10B

αi SV

Servo motor

COP10A

COP10B

αi SV

Servo motor

COP10A

(In this figure, a 1-axis amplifier is used.)

Separate detector interface unit 1

24VDC

CP11A

JF101

Linear scale, axis 1

JF102

Linear scale, axis 2

COP10B

JF103

Linear scale, axis 3

COP10AJF104

Linear scale, axis 4

CNF1

JA4A

Absolute scale battery

(Required only when an absolute scale is used)

Separate detector interface unit 2

CP11AJF101

Linear scale, axis 1

JF102

Linear scale, axis 2

JF103

Linear scale, axis 3

JF104

Linear scale, axis 4

ETHERNET(CD38A)

Ethernet

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B-64303EN/03

2.TOTAL CONNECTION DIAGRAMS

When optional functions are provided

Fast Ethernet board

Memory card

Prepare the memory card recommended by FANUC.

ETHERNET(CD38R)

Ethernet

PROFIBUS-DP

master board

PROFI(CN1)

Another NC or Profibus device

PROFIBUS-DP

slave board

PROFI(CN2)

Another NC or Profibus device

DeviceNet

master board

DVNET(TBL)

Another NC or Profibus device

DeviceNet

slave board

DVNET(TBL)

Another NC or Profibus device

FL-net board

FLNET(CD38N)

FL-net device

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2.TOTAL CONNECTION DIAGRAMS

B-64303EN/03

Example of I/O Link connection

Series 0i

I/O Unit for 0i

Series 0i

Main board

(CP1)

24VDC

I/O Link (JD1B)

JD51A

I/O for operator’s

panel

I/O Link

I/O Link (JD1A)

JD1B

JD1A

DI : 96 points

DO : 64 points

I/O Link βi

servo amplifier

DI/DO-1

JD1B

(CB104)

JD1A

DI/DO-2

(CB105)

The order in which slave devices are

connected via I/O Link can be

DI/DO-3

determined freely.

(CB106)

DI/DO-4

(CB107)

MPG(JA3)

Manual pulse generator (up to three units)

Series 0i Mate

Series 0i Mate

I/O for operator’s panel(with MPG)

Main board

I/O Link

JD1B

JA3

Manual pulse generator

I/O Link (JD51A)

JD1A

(up to three units)

I/O for operator’s panel

(without MPG)

JD1B

JD1A

I/O Link βi servo

(For the 0i Mate, the number of connectable

amplifier

amplifiers depends on the model.)

The order in which slave devices are connected via

I/O Link can be determined freely.

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B-64303EN/03

3.INSTALLATION

3 INSTALLATION

3.1

ENVIRONMENTAL REQUIREMENTS

3.1.1

Environmental Conditions External to Cabinets

The peripheral units and the control unit have been designed on the assumption that they are housed in

closed cabinets. In this manual "cabinet" refers to the following:

• Cabinet manufactured by the machine tool builder for housing the control unit or peripheral units;

• Operation pendant, manufactured by the machine tool builder, for housing the LCD/MDI unit or

operator's panel.

• Equivalent to the above.

The environmental conditions when installing these cabinets shall conform to the following table.

Ambient

Operating

0°C to 45°C

temperature of

Storage, Transport

−20°C to 60°C

cabinets

Temperature change

0.3°C/minute or less

Normal

75%RH or less, no condensation

Humidity

Short period

95%RH or less, no condensation

(less than 1 month)

Operating

0.5G or less

Vibration

Non-operating

1.0G or less

Meters above

Operating

Up to 1000 m (Note)

sea level

Non-operating

Up to 12000 m

Normal machine factory environment (These conditions need to be

reviewed separately when the cabinets are installed in an environment

Environment

where the concentrations of dust, coolant, organic solvent, and

corrosive gases are relatively high.)

3.1.2

Environmental Conditions of the Control Unit

The environmental conditions for installing the control unit in the cabinets are shown in the following

table. Section

3.3 describes the installation and design conditions of a cabinet satisfying these

conditions.

Operating

0°C to 58°C

Ambient

Storage, Transport

−20°C to 60°C

temperature

Temperature change

0.3°C/minute or less

Normal

75%RH or less, no condensation

Humidity

Short period

95%RH or less, no condensation

(less than 1 month)

0.5G or less

A FANUC evaluation test is performed under the following conditions.

10 to 58Hz:

0.075 mm (amplitude)

Operating

58 to 500Hz:

1 G

Vibration

Vibration directions: X, Y, and Z directions

Scanning frequency:

10 cycles

IEC68-2-6 compliant

Non-operating

1.0G or less

Meters above

Operating

Up to 1000 m (Note)

sea level

Non-operating

Up to 12000 m

Prevent coolant, lubricant, and chippings from being applied directly

Environment

to on the control unit. Make sure that corrosive gas is not present.

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3.INSTALLATION

B-64303EN/03

Normal machine factory environment (take protective measures when

Atmosphere outside the cabinet

the control unit is used in an environment where the concentration of

dust, coolant, organic solvent, corrosive gas is relatively high.)

NOTE

1 If the CNC is installed 1000 m or higher above sea level, the allowable upper

ambient temperature of the CNC in the cabinet is changed as follows.

Assume that the allowable upper ambient temperature of the CNC in the cabinet

installed 1000 m or higher above sea level decreases by 1.0°C for every 100 m

rise in altitude.

Example)

The upper allowable ambient temperature of the CNC in the cabinet installed

1750 m above sea level is:

58°C－(1750-1000)/100×1.0°C＝50.5°C

Therefore, the allowable ambient temperature range is from 0°C to 50.5°C.

2 When using a unit for which the installation conditions are specified separately,

the conditions also need to be met.

3.2

POWER SUPPLY CAPACITY

3.2.1

Power Supply Capacities of CNC-related Units

The following CNC-related units require an input power supply that satisfies the indicated current

capacities with a power supply voltage of 24 VDC ±10%. Here, note that momentary voltage changes

and ripples are also within ±10% of the power supply voltage.

Table 3.2.1 (a) Power supply capacity

Unit

Power supply capacity

Remarks

Control unit

With no-optional slot

1.5A

Note 1)

With two optional slots

1.7A

Note 1)

Optional board

Fast Ethernet board

0.2A

Profibus master board

0.2A

Profibus slave board

0.1A

FL-net board

0.2A

DeviceNet master board

0.1A

DeviceNet slave board

0.1A

NOTE

1 The liquid-crystal display and MDI unit are included. Optional boards are not

included.

2 When connecting an RS-232-C unit (powered by the NC) to the RS-232-C port,

add the current capacity of the unit. Up to 1 A can be supplied from the two

channels of the port.

3 Use memory cards that consume no more than 2 W.

4 For other peripheral units (such as I/O units), see Table 3.2.1 (b) and also refer

to the relevant manuals.

5 When you select the input DC power supply for the CNC control section,

consider the restrictions other than the power supply capacity. Be sure to see

also Subsection 4.2.2.

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B-64303EN/03

3.INSTALLATION

Table 3.2.1 (b) Power supply rating (peripheral units)

Unit

Power supply capacity

Remarks

MDI unit

0A

Standard machine operator’s panel

0.4A

Operator's panel I/O module

0.3A+7.3mA×DI

Connector panel I/O module (basic)

0.2A+7.3mA×DI

Connector panel I/O module (additional)

0.1A+7.3mA×DI

I/O unit for 0i

0.3A+7.3mA×DI

Separate detector interface unit

0.9A

Basic 4-axis unit only

Separate detector interface unit

1.5A

Basic 4 axes + additional 4 axes

NOTE

The power supply capacity for DO is not assumed for I/O units.

3.3

DESIGN AND INSTALLATION CONDITIONS OF THE

MACHINE TOOL MAGNETIC CABINET

When a cabinet is designed, it must satisfy the environmental conditions described in Section 3.1. In

addition, the magnetic interference on the screen, noise resistance, and maintenance requirements must be

considered. The cabinet design must meet the following conditions :

(1)

The cabinet must be fully closed.

The cabinet must be designed to prevent the entry of airborne dust, coolant, and organic solvent.

(2)

The cabinet must be designed so that the permissible temperature of each unit is not exceeded. For

actual heat design, see Section 3.4.

(3)

A closed cabinet must be equipped with a fan to circulate the air within.

(This is not necessary for

a unit with fan.)

The fan must be adjusted so that the air moves at 0.5 m/sec along the surface of each installed unit.

CAUTION

If the air blows directly from the fan to the unit, dust easily adheres to the unit.

This may cause the unit to fail.

(This is not necessary for a unit with fan.)

(4)

For the air to move easily, a clearance of 100 mm is required between each unit and the wall of the

cabinet.

(5)

Packing materials must be used for the cable port and the door in order to seal the cabinet.

(6)

The display unit must not be installed in such a place that coolant would directly fall onto the unit.

The control unit has a dust-proof front panel, but the unit should not be placed in a location where

coolant would directly fall onto it.

(7)

Noise must be minimized.

As the machine and the CNC unit are reduced in size, the parts that generate noise may be placed

near noise-sensitive parts in the magnetics cabinet.

The CNC unit is built to protect it from external noise. Cabinet design to minimize noise

generation and to prevent it from being transmitted to the CNC unit is necessary. See section 3.5

for details of noise elimination/management.

(8)

When placing units in the cabinet, also consider ease of maintenance.

The units should be placed so that they can be checked and replaced easily when maintenance is

performed.

(9)

The installation conditions of the I/O unit and connector panel I/O module must be satisfied.

To obtain good ventilation in the module, the I/O unit and connector panel I/O module must be

installed in the direction shown in the following figure. Clearances of 100 mm or more both above

and below the I/O unit are required for wiring and ventilation.

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3.INSTALLATION

B-64303EN/03

Equipment radiating too much heat must not be put below the I/O unit and connector panel I/O

module.

Top

Connector panel I/O module or

I/O base unit

(No screws or protrusions shall extend

from the bottom of this unit.)

Bottom

3.4

THERMAL DESIGN OF THE MACHINE TOOL MAGNETIC

CABINET

The internal air temperature of the cabinet increases when the units and parts installed in the cabinet

generate heat. Since the generated heat is radiated from the surface of the cabinet, the temperature of the

air in the cabinet and the outside air balance at certain heat levels.

If the amount of heat generated is

constant, the larger the surface area of the cabinet, the less the internal temperature rises. The thermal

design of the cabinet refers to calculating the heat generated in the cabinet, evaluating the surface area of

the cabinet, and enlarging that surface area by installing heat exchangers in the cabinet, if necessary.

Such a design method is described in the following subsections.

3.4.1

Temperature Rise within the Machine Tool Magnetic Cabinet

The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C per 1m² surface area, that is,

when the 6W heat source is contained in a cabinet having a surface area of 1 m², the temperature of the air

in the cabinet rises by 1°C. In this case the surface area of the cabinet refers to the area useful in

cooling , that is, the area obtained by subtracting the area of the cabinet touching the floor from the total

surface area of the cabinet. There are two preconditions : The air in the cabinet must be circuited by the

fun, and the temperature of the air in the cabinet must be almost constant.

In the case of the operator's panel cabinet for example, to limit the temperature within the operator's panel

cabinet to 58°C or less when the ambient temperature is 45°C, satisfy the following expression.

Internal heat loss P [W] ≤

6[W/m²⋅°C] × surface area S[m²] × 13[°C] of rise in temperature

(A cooling capacity of 6 W/°C assumes the cabinet is so large that agitation with the fan motor does not

make the temperature distribution uniform. For a small cabinet like the operator's panel, a cooling

capacity of 8 W/°C, indicated in Subsection 3.4.4, may be used.)

For example, a cabinet having a surface area of 4m² has a cooling capacity of 24W/°C. To limit the

internal temperature increase to 13°C under these conditions, the internal heat must not exceed 312W.

If the actual internal heat is 360W, however, the temperature in the cabinet rises by 15°C or more.

When this happens, the cooling capacity of the cabinet must be improved using the heat exchanger.

In the case of the power magnetics cabinet for housing cabinet the I/O unit for 0i, limit the internal

temperature increase to 10°C or less, not 13°C or less.

3.4.2

Heat Output of Each Unit

Table 3.4.2 (a) Heat output

Unit

Heat output

Remarks

Control unit

With no-optional slot

33W

Note 1)

With two optional slots

37W

Note 1)

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B-64303EN/03

3.INSTALLATION

Unit

Heat output

Remarks

Optional board

Fast Ethernet board

6W

Note 2)

Profibus master board

5W

Profibus slave board

2W

FL-net board

5W

DeviceNet master board

3W

DeviceNet slave board

3.5W

NOTE

1 The liquid-crystal display and MDI unit are included. Optional boards are not

included.

2 When installing the CF card on the Fast Ethernet board, add 0.3 W for the Fast

Ethernet board to the heat output.

(The heat output of the CF card may be

changed if its specification is changed.)

Table 3.4.2 (b) Heat output

Unit

Heat output

Remarks

MDI unit

0W

Standard machine operator’s panel

15W

Note 1)

Operator's panel I/O module

12W

Note 1)

Connector panel I/O module (basic)

8W

Note 1)

Connector panel I/O module (additional)

5W

Note 1)

I/O unit for 0i

16W

Note 1)

Separate detector interface unit

9W

Basic 4-axis unit only

Note 2)

Separate detector interface unit

14W

Basic 4 axes + additional 4 axes

Note 2)

NOTE

1 The indicated values are when 50% of the module input signals are ON.

2 Heat output generated within the separate detector is not included.

3.4.3

Thermal Design of Operator's Panel

With a small cabinet like the operator's panel, the heat dissipating capacity of the cabinet is as shown

below, assuming that there is sufficient mixing of the air inside the cabinet.

Coated metal surfaces:

8 W/m²°C

Plastic surfaces:

3.7 W/m²°C

An example of the thermal design for the cabinet shown in Fig. 3.4.3 is shown below.

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3.INSTALLATION

B-64303EN/03

Fig. 3.4.3

Assume the following.

Thermal exchange rates

Coated metal surfaces

:

8 W/m²⋅°C

Plastic surfaces

:

3.7 W/m²⋅°C

Allowable temperature rise

:

13°C higher than the exterior temperature

Also, assume the following.

Dimensions of pendant type cabinet shown in Fig. 3.4.3

:

560(W) × 470(H) × 150(D) mm

Surface area of metallic sections

:

0.5722 m²

Surface area of plastic sections

:

0.2632 m²

In this case, the allowable total heat dissipation for the cabinet is:

8 × 0.5722 × 13 + 3.7 × 0.2632 × 13 = 72 W.

In consequence, it can be concluded that the units shown in Table 3.4.3 on the next page can be installed

in this cabinet.

Table 3.4.3

Control unit (Optional two-slots)

37W

Optional board (Fast data server board)

3W

Optional board (Profibus master board)

5W

Standard machine operator's panel

15W

120-mm square fan motor for air mixing

8W

Total heat dissipation of the above

68W

NOTE

The 15 W quoted for the standard machine operator's panel represents an

example heat output value when half of all the input signals are turned on. This

value varies, depending on the mechanical configuration.

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