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FANUC Series 0i-MODEL D, FANUC Series 0i Mate-MODEL D. MAINTENANCE MANUAL - page 19

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APPENDIX

D.MEMORY CARD SLOT

D.3 HARDWARE CONFIGURATION

Type 1

LCD-mounted type

Card slot on

display unit side

Control unit (LCD-mounted type)

Type 3

Stand-alone type

When the HSSB interface on the main board is used to connect the PANEL i or personal computer

(Whe PANEL i is

used)

Card slot on display

unit side

Card slot on control

unit side

Optical cable

HSSB

interface

PANEL i or personal Computer

Control unit (stand-alone type)

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E.LED DISPLAY

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E LED DISPLAY

Appendix E, "LED DISPLAY", consists of the following sections:

E.1 OVERIVIEW

528

E.2

7-SEGMENT LED INDICATIONS (TURNED ON)

528

E.3

7-SEGMENT LED INDICATIONS (BLINKING)

530

E.1 OVERVIEW

On the CNC, a 7-segment LED is installed.

The 7-segment LED indication changes according to the operating status of the CNC.

The 7-segment LED indications provided after the power is turned on until the CNC

is ready for

operation and when system errors occur are described below.

E.2

7-SEGMENT LED INDICATIONS (TURNED ON)

Table E.2 (a) LED display from power-on to the operable state

LED Display

Meaning

Power not turned on (power-off state)

Initialization completed and ready for operation

CPU started up

(BOOT system)

Initialization of G/A

(BOOT system)

Initialization of various functions

Task initialization

System configuration parameter check

Additional board waiting 2

Installation of various drivers

All files cleared

Title display

System ROM test

State where the CPU is not started after the power is turned on

(BOOT system)

BOOT system ended, NC system started

(BOOT system)

FROM initialization

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E.LED DISPLAY

LED Display

Meaning

Loading of embedded software

Loading of software for optional boards

IPL monitoring in progress

DRAM test error

(BOOT system, NC system)

BOOT system error

(BOOT system)

File cleared

Optional board waiting 1

Loading of basic system software

(BOOT system)

Optional board waiting 3

Optional board waiting 4

Final system operation check

Display unit initialization

(BOOT system)

FROM initialization

(BOOT system)

BOOT monitoring in progress

(BOOT system)

If processing stops during startup due to a CNC error, and the system alarm screen is not displayed, take

corrective action referring to Table E.2 (b).

Table E.2 (b) Faulty Regions and Check Items If Processing Stops during Startup

LED display

Faulty region and check item

The power supply (24V) or the power module may be faulty.

The main board or the display unit may be faulty.

The main board may be faulty.

The main board may be faulty.

The main board (CPU circuit) may be faulty.

The SRAM/FROM module or the main board may be faulty.

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E.LED DISPLAY

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LED display

Faulty region and check item

The main board or the display unit may be faulty.

The main board (CPU circuit) may be faulty.

E.3

7-SEGMENT LED INDICATIONS (BLINKING)

Table E.3 (a) LED display during occurrence of a system error

Meaning

LED Display

Faulty region and check item

ROM PARITY error

The SRAM/FROM module may be faulty.

An FROM file for program memory cannot be created.

The state of the file for program memory on the FROM is checked with the BOOT system.

Rearrange the FROM.

Check the FROM size.

Software-detected system alarm

If it is generated during startup: Use BOOT to check the state of the built-in software in FROM,

and check the size of DRAM.

In other cases: Check the error on the alarm screen and take corrective action.

The DRAM/SRAM/FROM ID is invalid.

(BOOT system, NC system)

The main board or the SRAM/FROM module may be faulty.

A servo CPU timeout occurred.

Check the state of servo software on the FROM with the BOOT system.

The servo card may be faulty.

An error occurred when embedded software is incorporated.

Check the state of embedded software on the FROM with the BOOT system.

The display unit cannot be recognized.

The display unit may be faulty.

Hardware-detected system alarm

Check the error on the alarm screen and take corrective action.

Software for optional boards could not be loaded.

Check the state of software for optional boards on the FROM with the BOOT system.

An error occurred in waiting for an optional board.

The option board or the PMC module may be faulty.

The BOOT FROM was updated.

(BOOT system)

Turn on the power again.

DRAM test error

The main board may be faulty.

The ID of the display unit is invalid.

Check the display unit.

The ID of the BASIC system software does not math that of the hardware.

Check the combination of the BASIC system software and the hardware

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F.MAINTENANCE OF OPEN

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APPENDIX

CNC (BOOT-UP AND IPL)

F MAINTENANCE OF OPEN CNC (BOOT-UP

AND IPL)

Appendix F, "MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)", consists of the following

sections:

F.1 OVERVIEW

531

F.2 CHANGING START SEQUENCES

532

F.3 EXPLANATION OF SCREENS

533

F.3.1

BOOT Screen

533

F.3.2

IPL Screen

536

F.4 OTHER SCREENS

537

F.4.1

CNC Alarm Screen

537

F.4.2

Status Screen

538

F.4.3

Option Setting Screen

538

F.1

OVERVIEW

When the stand-alone type CNC is connected to the PANEL i or personal computer via HSSB, you can

perform maintenance of the CNC using Ncboot32.exe.

NOTE

When the LCD-mounted type CNC is connected to the PC over Ethernet, use

the standard LCD/MDI for the maintenance of the CNC.

Ncboot32.exe is installed simultaneously when the HSSB driver is installed on the personal computer. It

automatically starts up at the start-up of Windows and resides in the system tray.

(Icon at the center)

Ncboot32.exe provides the following functions:

• BOOT screen (for CNC system data maintenance, SRAM backup, and so forth)

• IPL screen (for clearing SRAM, and so forth)

• Display of the CNC power-on screen

• Display of CNC alarm screen

• Re-connection in case of the occurrence of a communication error

• Start of a registered application program

• Automatic call of the BOOT/IPL screen at the next start-up of the CNC

Supplementary 1: Multi-connection

Ncboot32.exe supports HSSB multi-connection. The CNCs connected by HSSB are managed as nodes.

The BOOT, IPL, and system alarm screens are displayed in windows that are opened independently for

each node.

Supplementary 2: Termination method

Normally, Ncboot32.exe need not be terminated. If you need to terminate it, however, see the "System

tray" explanation, below: Display the popup menu and select "End".

When the Ncboot32.exe window is open, End cannot be selected.

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F. MAINTENANCE OF OPEN

CNC (BOOT-UP AND IPL)

APPENDIX

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System tray

Right-click the icon in the system tray, and the popup menu, shown below, appears.

Selecting [Open] causes the status screen to open.

Selecting [About] causes the version information dialog box to appear.

Selecting [End] causes Ncboot32.exe to terminate.

Double-clicking the icon in the system tray causes Open in the menu to be automatically selected.

F.2

CHANGING START SEQUENCES

By setting the rotary switch provided on the main board of the CNC main unit to the F position, you can

perform maintenance work using the BOOT and IPL screens.

Start-up sequence for the maintenance work (rotary switch position: F)

1.

Wait until communication with the CNC is established.

2.

Display the BOOT screen.

3.

Display the IPL screen.

4.

Display the CNC power-on screen.

5.

Start FOCAS2.

6.

Start a registered application program (such as CNC screen display function).

7.

Perform monitoring for communication errors and CNC system alarms.

Start-up sequence for normal operation (rotary switch position:

0)

1.

Wait until communication with the CNC is established.

2.

Start FOCAS2.

3.

Start a registered application program (such as CNC screen display function).

4.

Perform monitoring for communication errors and CNC system alarms.

Asynchronous start-up sequence (rotary switch position: E)

1.

The CNC starts without waiting for communication to be established.

2.

After communication is established, the personal computer performs initialization described below.

3.

Start FOCAS2.

4.

Start a registered application program (such as CNC screen display function).

5.

Perform monitoring for communication errors and CNC system alarms.

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APPENDIX

CNC (BOOT-UP AND IPL)

• Location of rotary switch

• Stand-alone type Series 0i-D

Rotary switch

F.3

EXPLANATION OF SCREENS

NOTE

To open each screen of Ncboot32.exe, you are recommended to use either the

mouse or touch panel.

F.3.1

BOOT Screen

The area where the file is to be placed can be changed by using the [Setting...] button.

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Select the memory card on the CNC or a personal computer folder. The file location may be changed at

any time.

"Memory Card on CNC":

Specify the memory card slot of the CNC.

"Folder":

Specify a folder on the PC.

To use the memory card slot beside PANEL i, select "Folder" and specify the drive name given to the

memory card by Windows.

F.3.1.1 System data manipulation

The following screen is used for manipulating system data (including control software and ladder

programs) on the CNC.

[Load...] opens the file selection screen. Specify a file to be loaded.

[Save] saves the selected system data on the CNC in a file.

[Check] checks the selected system data on the CNC.

[Delete] deletes the selected system data on the CNC.

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F.MAINTENANCE OF OPEN

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APPENDIX

CNC (BOOT-UP AND IPL)

F.3.1.2 SRAM operation

This screen is used to store and restore CNC SRAM data.

[Backup]:

Saves SRAM data to a file.

[Restore]:

Restore SRAM data from a file.

The progress of the operation is indicated in the lower part of the screen. The name of the backup file is

automatically determined according to the SRAM size and cannot be changed.

The CNC has the automatic data backup (option) of automatically saving the data of SRAM in FROM.

The personal computer can restore the data that was saved automatically to SRAM. Press the

[AutoBackup...] button to display the following screen.

Select a saved image under "Name" and press the [Restore] button to restore the SRAM data of the

CNC.

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F. MAINTENANCE OF OPEN

CNC (BOOT-UP AND IPL)

APPENDIX

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F.3.1.3 File operation

The following screen is used for operating files on a memory card in the CNC or in a folder of the

personal computer.

[Delete]

deletes a selected file.

[Format]

formats the memory card. This button is valid when the memory card is selected by

[Setting...]

[Refresh]

updates the file list to the latest state. After changing memory cards or floppy disks, click

this button.

F.3.2

IPL Screen

NOTE

The contents of the IPL screen vary depending on the CNC model. Follow the

instructions displayed in the menu.

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APPENDIX

CNC (BOOT-UP AND IPL)

The CNC allows functions to be performed according to the key status set at power-on.

The open CNC does not allow this operation. On the IPL screen, however, equivalent functions can be

executed.

For details of the menu on the IPL screen and supported functions, see the table given in Section F.3.2.1.

F.3.2.1 Functions on the IPL screen

Corresponding MDI key operation at power-on

Title on IPL screen

(Operation with a standard CNC)

0. EXIT

1. IPL MONITOR

<-> + <.> (Start-up of the IPL monitor)

2. BACK-UP CNC DATA ALL CLEAR

<DELETE> + <RESET> (Memory all clear)

3. LOCKED PROGRAM ALL CLEAR

<M> + <0> (The C language executor is not temporarily started.)

F.4

OTHER SCREENS

F.4.1

CNC Alarm Screen

This screen appears when a system alarm is issued in the CNC. (The above screen is an example. The

displayed information varies depending on the system alarm issued in the CNC.)

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F. MAINTENANCE OF OPEN

CNC (BOOT-UP AND IPL)

APPENDIX

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F.4.2

Status Screen

To open the status screen, double-click the icon in the system tray. Alternatively, in the menu popped

up by right-clicking, click Open.

Node: Node number

Name: Node name. (Define the node name in advance by using the HSSB applet on the control panel.)

Bus:

Hardware communication status (0: Communication error, 1: Communication established)

Status:

Status (in hexadecimal)

Bit 2:

End of BOOT processing

Bit 3:

End of IPL processing

Bit 4:

Rotary switch position 0

Bit 5:

Display of 30 lines on IPL/system alarm screen

Bit 8:

CNC system alarm

Pop up this window on communication error: By checking this item, this screen is opened automatically

when a communication error occurs.

Clicking the [Close] button closes the screen.

Clicking the [Setting...] button opens the option setting screen.

Clicking the [About...] button opens the version information screen.

F.4.3

Option Setting Screen

On the option setting screen, application programs can be registered.

Any programs for use with FOCAS2 will not run unless they are started after communication

establishment with CNC. By registering these programs in Ncboot32.exe, they can be executed in

synchronization with the start of FOCAS2. (Such as CNC screen display function)

Clicking the [Settings...] button on the status screen causes the option setting screen to open. On the

option setting screen, an application must be registered with each node that requires it. In addition, it is

possible to set the display of the BOOT/IPL screen during the next startup of the CNC.

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APPENDIX

CNC (BOOT-UP AND IPL)

[Node]

selects a node. In the list box in the center of the screen, the programs registered for the

selected node are displayed.

[New...]

registers a new program. When a blank character is included in the path, it is enclosed

with double quotation marks.

[Remove]

deletes a selected line.

[Edit]

allows editing of a selected line. This button is used to edit arguments. The character

string %d in the command line is replaced by a node number. To represent % itself,

describe %%.

Example: To start the CNC screen display function after FOCAS2 starts at that node, code the following:

“C:\Program Files\CNCScreen\CNCScrn.exe” /Node=%d

To set the display of the BOOT/IPL screen during the next startup of the CNC, select the "Boot Option"

tab on the option setting screen.

If a CNC that is not grayed out is checked, the BOOT/IPL screen appears during the next startup of the

CNC, regardless of the setting of the rotary switch on the CNC side. This display setting is enabled only

once and automatically cleared by Ncboot32.exe.

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APPENDIX

G.IPL MONITOR

G.3 IPL MENU

When the IPL monitor is started, the following screen is displayed.

Enter a menu item number by using the corresponding MDI key.

One of the following menu items can be selected:

0 : END IPL

3 : CLEAR FILE

5 : SYSTEM ALARM UTILITY

END IPL

This menu item ends the IPL monitor and starts the CNC.

CLEAR FILE

This menu item clears and initializes displayed individual files.

1 : All files except option parameter files

2 : CNC parameter files

3 : Tool compensation data

Tool compensation memory A and C, tool nose radius compensation data (including virtual tool tip

direction),

Y-axis offset data, and so forth

4 : Program storage files

5 : PMC parameter files

7 : Custom macro files

Macro variables, macro variable names

8 : Macro executor files

P code variables

9 : Touch panel data files

NOTE

The displayed individual file items vary, depending on the system configuration.

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G.IPL MONITOR

APPENDIX

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A file can be cleared according to the following procedure:

<1> Enter the number of a file to be cleared.

<2> The IPL monitor displays "CLEAR FILE OK ? (NO=0,YES=1)". Enter "1" to clear the file. To

cancel the clearing of the file, enter "0".

<3> When "1" is entered, the specified file is cleared then the menu above is displayed again.

<4> To clear an additional file, repeat steps <1> through <3>.

To quit, enter "0".

SYSTEM ALARM UTILITY

System alarm information can be output to the memory card.

For details, see Section

10.25, "SYSTEM ALARMS" in Chapter

10, "TROUBLESHOOTING

PROCEDURE".

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APPENDIX

H.MEMORY CLEAR

H MEMORY CLEAR

Appendix H, "MEMORY CLEAR", consists of the following sections:

H.1 OVERVIEW

543

H.2 OPERATION METHOD

543

H.3 DATA TYPES TO BE CLEARED

544

H.1 OVERVIEW

If an unexpected error occurs, such as the "SYSTEM LABEL CHECK ERROR" at system startup or the

"SYSTEM ALARM", which may be generated suddenly, this function can start up the CNC system in its

initial state to return the system to the state in which restoration work can be performed, by clearing all

data stored in CNC memory.

H.2 OPERATION METHOD

1. Starting method

<1> For LCD-mounted type

When turning the power ON to the CNC, turn the power ON while pressing the MID keys

and

at the same time and holding them down. Keep holding them down until

the memory all clear approval screen is displayed.

<2> For stand-alone type

Use the NC BOOT32 function to display the IPL menu.

From the IPL menu, select "2. BACK-UP CNC DATA ALL CLEAR".

For details, see Appendix F, "MAINTENANCE OF OPEN CNC (BOOT-UP AND IPL)".

2. Memory all clear approval screen

Performing the operation in 1. causes the following screen to be displayed, asking you whether to

execute all clear.

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H.MEMORY CLEAR

APPENDIX

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Memory All Clear Approval Screen

From the screen shown above, select between the following operation and execute it:

-

If you do not want to execute memory all clear, press the numeric key "0". All clear will be

canceled.

-

To execute memory all clear, press the numeric key "1". All clear will be executed.

WARNING

1 When this operation is performed, the CNC system enters a state (initial state) in

which it can start up by itself. To restore various function operations, therefore,

you must reconfigure cleared data.

2 This operation can be performed only by personnel who have been trained in

maintenance and safety.

H.3 DATA TYPES TO BE CLEARED

The various data types to be cleared by this operation are as follows:

Data type

Data area

System label

SRAM

Data related to C language executor

SRAM

(such as SRAM disk data)

Data related to macro executor

SRAM

(such as P code variables, extended P code variables, user file data)

NC parameters

SRAM

Pitch error compensation data

SRAM

Custom macro variables, variable name

SRAM

Data related to PMC

SRAM

(such as parameters, KEEP relay value)

Data related to part program

SRAM/

(such as program main body)

FROM

Tool offset data

SRAM

Workpiece coordinate system addition data (M series)

SRAM

(Workpiece coordinate system data is included in NC parameters.)

Tool life management data

SRAM

System alarm history data

SRAM

Software operator’s panel data

SRAM

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APPENDIX

H.MEMORY CLEAR

Data type

Data area

Periodic maintenance data

SRAM

Data related to Fast Data Server / Fast Ethernet (such as parameters)

SRAM

Operation history data

SRAM

Bi-directional pitch error compensation data

SRAM

Touch panel data

SRAM

PRFIBUS master/slave function data

SRAM

Rigid tapping retraction data (M series)

SRAM

Y-axis offset data (T series)

SRAM

Tool nose radius compensation value data (T series)

SRAM

Cutter compensation value data (M series)

SRAM

Data of interference check for each path (T series)

SRAM

Workpiece shift value data (T series)

SRAM

Embedded Ethernet data

SRAM

DeviceNet master/slave function data

SRAM

FL-net function data

SRAM

Data of protection of Data at Eight Levels

SRAM

FSSB data

SRAM

MNUAL GUIDE i data

SRAM

MNUAL GUIDE 0i data

SRAM

TURN MATE i data (T series)

SRAM

CAUTION

The types of data stored in SRAM/FROM differ depending on the system

configuration.

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