Lancia DELTA. Service Manual - part 15

 

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Lancia DELTA. Service Manual - part 15

 

 

232

IN AN EMERGENCY

When towing, remember that without the help
of the brake servo and electric power steer-
ing, a greater effort is required on the pedal

and steering wheel. Do not use flexible cables when
towing and avoid jerky movements. During towing,
make sure that the trailer hitch does not damage any
components it is touching. When towing the car, it
is compulsory to respect specific highway code reg-
ulations relating to the tow hook and procedures for
towing on the road.  Do not start the engine while
towing the car. Before tightening the ring clean the
threaded housing thoroughly. Make sure that the
ring is securely fastened before towing the car.

The front and rear tow hooks must only be
used for emergency situations on the road.
The car may be towed for short distances

when a dedicated device is used in compliance with
the Highway Code (rigid bar), and in order to move
the vehicle on the road in preparation for towing
or transport via a breakdown vehicle. Tow hooks
MUST NOT be used to tow vehicles off the road or
where there are obstacles and/or for towing oper-
ations using cables or other non-rigid devices. Re-
specting the above conditions, towing must take
place with two vehicles (one towing, the other towed)
aligned as much as possible along the same centre
line.

Before towing, turn the ignition key to MAR
and then to STOP without removing it. The
steering column will automatically lock when

the key is removed and the wheels cannot be steered. 

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MAINTENANCE AND CARE

233

Scheduled servicing ..................................................................

234

Scheduled servicing plan  ..........................................................

235

Periodic checks .........................................................................

237

Demanding use of the car ..........................................................

237

Checking levels  ........................................................................

239

Air cleaner/Pollen filter/Diesel filter ..........................................

243

Battery .....................................................................................

244

Wheels and tyres  ......................................................................

247

Rubber hoses ............................................................................

249

Windscreen/rear window wiper .................................................

249

Bodywork  ................................................................................

252

Interiors  ...................................................................................

256

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234

MAINTENANCE AND CARE

SCHEDULED SERVICING

Correct servicing is crucial for guaranteeing a long life for
the car under the best conditions.
For this reason, Lancia has planned a series of checks 
and services at fixed distance intervals and, for ver-
sions/markets, where provided, at fixed time intervals,
as described in the Scheduled Servicing Plan.
Regardless of the above, it is always necessary to care-
fully follow the instructions in the Scheduled Servicing
Plan (e.g. periodically check level of liquids, tyre pressure,
etc.).
Scheduled Servicing is offered by all Lancia Dealerships
according to fixed time or kilometres/miles intervals. If,
during each operation, in addition to the ones scheduled,
the need arises for further replacements or repairs, these
may be carried out only with the explicit agreement of the
Customer. If your car is used frequently for towing, the in-
terval between one service operation and the next should
be reduced.

IMPORTANT 

The Scheduled Servicing services are set out by the Man-
ufacturer. Failure to have them carried out may invalidate
the warranty.
It is advisable to inform a Lancia Dealership of any small
operating irregularities without waiting for the next ser-
vice.
For versions equipped with specific supply (e.g. LPG)
and/or trim level, in addition to what is described in the
following Scheduled Servicing Plan, refer to the relevant
additional items in the dedicated supplements.

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MAINTENANCE AND CARE

235

5

12

24

36

48

60

72

84

96

108

120

20

40

60

80

100

120

140

160

180

200

1

2

3

4

5

6

7

8

9

10

SCHEDULED SERVICING PLAN

The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.

Thousands of miles

Thousands of km

Years

Check tyre condition/wear and adjust pressure, if necessary; 
check “Fix&Go Automatic” kit recharge expiry date 
(for versions/markets, where provided)

Check operation of lighting system (headlamps, direction 
indicators, hazard warning lights, luggage compartment, 
oddment compartment, instrument panel warning lights, etc.)

Check and, if necessary, top-up fluid levels (brakes/hydraulic 
clutch, screen washer, battery, engine cooling, etc.) 

Check exhaust fumes/emissions

Use the diagnosis socket to check supply/engine management 
system operation; emissions and, for versions/markets, 
where provided, engine oil degradation

Visually inspect condition of: exterior bodywork, 
underbody protection, rigid and flexible pipes 
(exhaust–fuel system–braking system), 
rubber elements (boots, hoses, bushes, etc.)

Check windscreen/rear window wiper blade position/wear

Check operation of windscreen wiper/washer system and 
adjust jets, if necessary

Check cleanliness of bonnet and boot locks, 
cleanliness and lubrication of linkage

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236

MAINTENANCE AND CARE

12

24

36

48

60

72

84

96

108

120

20

40

60

80

100

120

140

160

180

200

1

2

3

4

5

6

7

8

9

10


(1)  The actual interval for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled by the warning light or message

in the instrument panel. Anyway, it must never exceed 2 years.
If the car is mainly used in towns and cities, change the engine oil and filter every year.

(2) Areas that are not dusty: advised maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6 years.

Dusty areas and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the mileage,
the belt must be replaced every 4 years.

(3) If the car runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km

(4)  If the car is used in dusty areas, this cleaner must be replaced every 20,000 km.

(

) Recommended operations.

(

) Mandatory operations.

Thousands of miles

Thousands of km

Years

Check handbrake lever travel and adjust, if required

Visual inspection of condition and wear of front disc brake 
pads and operation of pad wear indicator

Visual inspection of condition and wear 
of rear disc brake pads

Visual inspection of condition and tensioning of accessory 
drive belt(s) (for versions without automatic tensioner only)

Replace engine oil and replace oil filter (versions with DPF) (1)

Replace accessory drive belt(s) (2)

Replace toothed timing drive belt (2)

Replace fuel filter (3)

Replace air cleaner cartridge (4)

Replace brake fluid

Passenger compartment filter replacement (4) 

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PERIODIC CHECKS

Every 1,000 km or before long journeys, check and, if nec-
essary, top up the following:
❍ engine coolant fluid level;
❍ brake fluid level;
❍ windscreen washer fluid level;
❍ tyre pressure and condition;
❍ operation of lighting system (headlights, direction in-

dicators, hazard warning lights, etc.);

❍ operation of the windscreen/rear window wiper/wash-

er system, position and wear of windscreen/rear win-
dow wiper blades;

Every 3,000 km check and top up if required: engine oil
level.

DEMANDING USE OF THE CAR

Should the prevailing use of the car be under one of the
following specially demanding conditions:
❍ trailer or caravan towing;
❍ dusty roads;
❍ short (less than 7-8 km) and repeated journeys in sub-

zero temperatures;

❍ engine often idling or driving long distances at low

speeds or prolonged inactivity;

MAINTENANCE AND CARE

237

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The following checks must be carried out more often than
indicated in the Scheduled Servicing Plan:
❍ check front disc brake pad condition and wear;
❍ check cleanliness of bonnet and luggage compartment

locks, as well as cleanliness and lubrication of linkages;

❍ visually inspect condition of: engine, gearbox, trans-

mission, pipes and hoses (exhaust – fuel supply system
- brakes) rubber elements (boots – hoses - bushes, etc.);

❍ check battery charge and fluid level (electrolyte);
❍ visually inspect the condition of auxiliary drive belts;
❍ check air cleaner and replace it, if required. 

238

MAINTENANCE AND CARE

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CHECKING LEVELS 

fig. 1

L0E0254m

MAINTENANCE AND CARE

239

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ENGINE OIL A - Fig. 1

Check the oil level a few minutes (about five) after the en-
gine has stopped, with the car parked on level ground. The
oil level should be between the MIN and MAX marks on
the dipstick. The range between the MIN and MAX marks
corresponds to about 1 litre of oil.

If the level of the oil is close to or below the MIN mark,
add oil via the filler neck until the MAX mark is reached.
The oil level must never exceed the MAX mark.

Engine oil consumption

The maximum engine oil consumption is usually 400
grams every 1,000 km. When the car is new, the engine
needs to run in, therefore the engine oil consumption can
only be considered stabilised after the first 5,000 - 6,000
km.

IMPORTANT The oil consumption depends on driving
style and car usage conditions.

IMPORTANT After adding or changing the oil, let the en-
gine run for a few seconds and wait a few minutes after
turning it off before you check the level.

When the engine is hot, take care when work-
ing inside the engine compartment to avoid
burns. Remember that when the engine is hot,

the fan may operate: danger of injury. Pay atten-
tion to scarves, ties and other loose fitting garments:
they may get caught by moving components. 

Do not add any oil with different specifica-
tions than those of the existing engine oil. 

The used engine oil and the replaced oil fil-
ter contain substances that may be danger-
ous for the environment. It is advisable to

have oil and filters changed by a Lancia Dealership
where they will be disposed of according to the law.

240

MAINTENANCE AND CARE

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ENGINE COOLANT B - Fig. 1

The coolant level must be checked when the engine is cold
and must range between the MIN and MAX marks on the
reservoir. If the level is low, slowly pour a mixture of 50%
demineralised water and 50% PARAFLU

UP

of

PETRONAS LUBRICANTS through the filler neck until
the level reaches MAX. 

The mixture of 50% PARAFLU

UP

and 50% distilled wa-

ter protects against freezing down to temperatures of
–35°C. For particularly harsh climate conditions, we rec-
ommend using a mixture of 60% PARAFLU

UP

and 40%

distilled water.

PARAFLU

UP

anti-freeze is used in the engine

cooling system. Use the same fluid as in the
cooling system when topping up. PARAFLU-

UP

cannot be mixed with any other type of fluid. If

this occurs, do not start the engine and contact your
Lancia Dealership immediately.

The cooling system is pressurised. If nec-
essary, only replace the plug with another
original one or the operation of the system

may be adversely affected. Do not remove the cap
from the reservoir when the engine is hot: danger
of scalding.

MAINTENANCE AND CARE

241

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WINDSCREEN/REAR WINDOW WASHER FLUID 
C - fig. 1

Remove the cap, operating on the special tab, to add fluid.

Use a mixture of water and TUTELA PROFESSIONAL
SC35 fluid, in the following concentrations:
❍ 30% TUTELA PROFESSIONAL SC35 and 70% wa-

ter in summer.

❍ 50% TUTELA PROFESSIONAL SC35 and 50% wa-

ter in winter.

In case of temperatures below –20°C, use undiluted
TUTELA PROFESSIONAL SC35 fluid.

Check fluid level through the reservoir.

Close the plug by pressing the centre section.

Do not travel with the windscreen washer
fluid reservoir empty: the windscreen wash-
er is essential for improving visibility.

Some commercial windscreen washer additives are
flammable. The engine compartment contains hot
parts which could cause a fire if they come into con-
tact with these additives.

BRAKE FLUID D - Fig. 1

Undo the plug and check that the liquid contained in the
reservoir is at the maximum level. The fluid level in the
reservoir must not exceed the MAX mark. If you need to
top up, you should use the brake fluid shown in the “Flu-
ids and lubricants” table (see chapter “6”).

NOTE Carefully clean the plug of the reservoir and the
surrounding surface.

Take great care to ensure that impurities do not enter the
reservoir when the plug is opened.
For topping-up, always use a funnel with integrated filter
with mesh equal to or lower than 0.12 mm.

IMPORTANT Brake fluid is hygroscopic (i.e. it absorbs
moisture). For this reason, if the car is mainly used in ar-
eas with a high degree of atmospheric humidity, the flu-
id should be replaced at more frequent intervals than spec-
ified in the “Scheduled Servicing Plan”.

242

MAINTENANCE AND CARE

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Prevent brake fluid which is highly corrosive
from coming into contact with painted parts.
Should this occur, immediately wash with

water.

Brake fluid is poisonous and highly corro-
sive. In the event of accidental contact, im-
mediately wash the affected parts with wa-

ter and mild soap. Then rinse thoroughly. In case of
swallowing immediately call a doctor.

The π symbol, on the container, indicates a
synthetic brake fluid, which is different from
a mineral fluid. Use of a mineral type fluid

will damage the special rubber seals of the braking
system beyond repair.

AIR CLEANER/POLLEN
FILTER/DIESEL FILTER

For filter replacement, contact a Lancia Dealership.

MAINTENANCE AND CARE

243

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REPLACING THE BATTERY

If required, replace the battery with a genuine spare part
with the same specifications.
If a battery with different specifications is fitted, the ser-
vice intervals given in the “Scheduled Servicing Plan” will
no longer be valid.
Follow the battery manufacturer’s instructions for main-
tenance.

Advanced ESP system

If the battery is disconnected, the á warning light will
switch on (together with a message in the display) to in-
dicate that the system must be realigned. To switch the
warning light off, carry out the following initialisation pro-
cedure:
❍ turn the ignition key to MAR:
❍ turn the steering wheel fully both clockwise and anti-

clockwise (to move from the position with the wheels
straight);

❍ turn the ignition key to STOP and then to MAR.
If the á warning light does not go out after a few seconds,
go to a Lancia Dealership.

244

MAINTENANCE AND CARE

Battery fluid is poisonous and corrosive.
Avoid contact with skin and eyes. Keep naked
flames or possible sources of sparks away

from the battery: risk of explosion or fire.

Using the battery when the fluid is too low
can damage it irreparably and generate a
risk of explosion. 

BATTERY

The car is fitted with a low-maintenance battery F - fig.
1: no electrolyte top-ups with distilled water are needed
in standard conditions of use.
It does need to be checked regularly at a Lancia Dealer-
ship or by specialised personnel to make sure that it is
working properly.

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MAINTENANCE AND CARE

245

5

Incorrect installation of electric and elec-
tronic devices may cause severe damage to
your car. Go to a Lancia Dealership if you

want to install accessories (anti-theft system, ra-
dio phone, etc.): they will suggest the most suitable
devices and advise you if a higher capacity battery
needs to be installed.

Batteries contain substances that can be very
dangerous for the environment. It is advis-
able to have the battery changed by a Lancia

Dealership where it will be disposed of according
to the law.

If the vehicle must remain unused for a long
time at very low temperature, remove the bat-
tery and carry it to a warm place, in order to

avoid freezing.

When you must perform any operation on the
battery or near it, always protect your eyes
with special goggles. 

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246

MAINTENANCE AND CARE

USEFUL ADVICE FOR EXTENDING THE LIFE OF
YOUR BATTERY

To avoid draining your battery and make it last longer,
observe the following instructions:
❍ when you park the car, ensure the doors, tailgate and

bonnet are closed properly, to prevent any light from
remaining on inside the passenger compartment;

❍ turn off the internal roof lights, although the car does

have an automatic system for switching off internal
lights;

❍ do not leave devices (e.g. car radio, hazard warning

lights, etc.) switched on for a long time when the en-
gine is not running;

❍ before performing any operation on the electrical sys-

tem, disconnect the negative battery cable;

❍ battery terminals should always be perfectly tightened.

IMPORTANT If the charge level remains under 50% for
a long time, the battery is damaged by sulphation, re-
ducing its capacity and efficiency at start-up.

The battery will also be more at risk of freezing (this can
happen as early as –10°C). In case of prolonged idling, re-
fer to the “Car inactivity” paragraph, in chapter “3”.
If, after purchasing your car, you decide to install electri-
cal accessories which require a permanent electric power
supply (alarm, etc.) or accessories which have a serious
impact on the electrical balance, contact a Lancia Deal-
ership: their qualified personnel will suggest the most suit-
able Lancia Lineaccessori devices and assess the overall
electric consumption, checking whether the car’s electri-
cal system can cope or whether a more powerful battery
is required.
Since some of these devices continue to consume electric-
ity even when the engine is off, they gradually run down
the battery.

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WHEELS AND TYRES

Check the pressure of each tyre, including the space-saver
wheel, approximately every two weeks and before long
journeys: the pressure should be checked with the tyre rest-
ed and cold.
It is normal for the pressure to increase as the car is used;
see the “Wheels” paragraph in chapter “6” for the correct
tyre inflation pressure.
Incorrect pressure causes abnormal tyre wear fig. 2:
A normal pressure: tread evenly worn.
B low pressure: tread particularly worn at the edges.
C high pressure: tread particularly worn in the centre.
The tyres must be replaced when the tread is less than 1.6
mm thick. In any case, follow the laws in force in the coun-
try you are in.

fig. 2

L0E0096m

IMPORTANT
❍ Where possible, avoid braking suddenly, wheel-spin-

ning and crashing into curbs, potholes or other ob-
stacles. Driving for long stretches over bumpy roads
can damage the tyres;

❍ check the tyres regularly for cuts on the sides, swellings

or irregular tread wear. Go to a Lancia Dealership if
required.

❍ avoid overloading the car when travelling: this may

cause serious damage to the wheels and tyres;

❍ if a tyre is punctured, stop immediately and change it

to avoid damage to the tyre, wheel rim, suspension and
steering system;

❍ the tyre ages even if rarely used. Cracks in the tread and

on the side walls are a sign of ageing. Have the tyres
checked by specialised personnel if they have been fit-
ted for longer than 6 years. Remember to check the
space-saver wheel very carefully;

❍ when replacing the tyres, always fit new tyres, avoid-

ing those of dubious origin;

MAINTENANCE AND CARE

247

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