Snowmobile Arctic Cat (2004 year). Manual - part 151

 

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Snowmobile Arctic Cat (2004 year). Manual - part 151

 

 

9-120

IDLER WHEEL SELECTION CHART

P/N

Diameter

I.D.

Insert Part Number

Width

Color Spoke

0114-209

4.25 in.

0.625 in.

0104-340

0104-341

0.75 in.

Not spoked

0114-159

5.00 in.

0.625 in.

0104-340

0104-341

1.05 in.

Not spoked

0114-245

5.25 in.

0.625 in.

0104-340

0104-341

1.00 in.

Not spoked

0604-004

5.35 in.

0.625 in.

0104-340

0104-341

1.00 in.

Not spoked

0604-225

5.35 in.

0.625 in.

0104-340

0104-341

1.12 in.

Chrome

0604-226

5.35 in.

0.625 in.

0604-220

1.33 in.

Chrome

0604-227

5.35 in.

0.625 in.

0604-220

1.33 in.

Gold

0604-235

5.35 in.

0.625 in.

0104-340

0104-341

1.12 in.

Gold

0604-332

5.35 in.

0.625 in.

0104-304

0104-341

1.12 in.

Black

0604-334

5.35 in.

0.625 in.

0604-220

1.33 in.

Black

0114-240

5.63 in.

0.625 in.

0104-340

0104-341

1.00 in.

Not spoked

0604-205

5.63 in.

0.984 in.

1.00 in.

Not spoked - has hole for wrench

0604-234

5.63 in.

0.625 in.

0604-220

1.33 in.

Gold

0604-239

5.63 in.

0.625 in.

0104-340

0104-341

1.12 in.

Gold

0604-240

5.63 in.

0.625 in.

0104-340

0104-341

1.12 in.

Chrome

0604-281

5.63 in.

0.625 in.

0604-220

1.33 in.

Silver

0604-327

5.63 in.

0.625 in.

0604-220

1.12 in.

Chrome

0604-328

5.63 in.

0.625 in.

0604-220

1.12 in.

Gold

0604-333

5.63 in.

0.625 in.

0604-220

1.12 in.

Black

0604-374

5.63 in.

0.984 in.

1.00 in.

Not spoked - S/A 0604-205 w/o hole

0604-450

5.63 in.

0.625 in.

0104-340

0104-341

0.875 in.

Not spoked - aluminum center

0604-459

5.63 in.

0.625 in.

0104-340

0104-341

1.00 in.

Not spoked

0604-981

5.63 in.

0.625 in.

0104-340

0104-341

1.12 in.

Green

0638-550

5.63 in.

0.625 in.

0104-340

0104-341

1.12 in.

Purple

0114-223

5.83 in.

0.750 in.

0104-342

0104-343

1.00 in.

Not spoked

0114-206

6.38 in.

0.625 in.

0104-340

0104-341

0.875 in.

Not spoked - aluminum center

0114-210

6.38 in.

0.750 in.

0104-342

0104-343

1.00 in.

Not spoked

0604-210

6.38 in.

0.625 in.

0104-340

0104-341

1.00 in.

Not spoked

0604-222

6.38 in.

0.750 in.

0604-224

1.46 in.

Chrome

0604-223

6.38 in.

0.750 in.

0604-224

1.46 in.

Gold

0604-237

6.38 in.

0.625 in.

0604-220

1.46 in.

Gold

0604-238

6.38 in.

0.625 in.

0604-220

1.46 in.

Chrome

0604-331

6.38 in.

0.750 in.

0604-224

1.46 in.

Black

0604-670

6.38 in.

0.625 in.

0604-220

1.12 in.

Black

0604-969

6.38 in.

0.625 in.

0604-220

1.00 in.

Not spoked

0604-980

6.38 in.

0.625 in.

0604-220

1.12 in.

Green

0638-431

6.38 in.

0.750 in.

0604-224

1.46 in.

Purple

0104-298

7.125 in.

0.750 in.

0104-342

0104-343

0.95 in.

Not spoked

0604-275

7.125 in.

0.625 in.

0604-220

1.46 in.

Silver

0604-276

7.125 in.

0.625 in.

0604-220

1.46 in.

Gold

0604-284

7.125 in.

0.625 in.

0104-341

0104-340

0.95 in.

Not spoked

0107-137

7.625 in.

0.750 in.

0104-342

0104-343

1.00 in.

Not spoked

1604-837

5.630 in.

0.787 in.

Not spoked

1604-838

6.380 in.

0.787 in.

Not spoked

1604-839

7.120 in.

0.787 in.

Not spoked

1604-745

7.125 in.

0.625 in.

1604-774

1.44 in.

Green

1604-765

6.38 in.

0.625 in.

1604-774

1.44  in.

Orange

1604-744

6.38 in.

0.625 in.

1604-774

1.44 in.

Black

1604-766

6.38 in.

0.625 in.

1604-774

1.44  in.

Purple

9-121

9

IDLER WHEEL SELECTION CHART (cont)

P/N

Diameter

I.D.

Insert Part Number

Width

Color Spoke

1604-767

6.38 in.

0.625 in.

1604-774

1.44  in.

Red

1604-683

7.125 in.

0.625 in.

1604-774

1.44  in.

Black

1604-776

7.125 in.

0.625 in.

1604-774

1.44  in.

Orange

1604-777

7.125 in.

0.625 in.

1604-774

1.44 in.

Purple

1604-778

7.125 in.

0.625 in.

1604-774

1.44  in.

Red

1604-686

7.125 in.

0.625 in.

1604-772

1604-773

1.19 in.

Not spoked

1604-685

6.38 in.

0.625 in.

1604-772

1604-773

1.19 in.

Not spoked

1604-694

6.38 in.

0.625 in.

1604-774

1.44  in.

Silver

1604-692

6.38 in.

0.625 in.

1604-774

1.44  in.

Green

1604-684

5.63 in.

0.625 in.

1604-772

1604-773

1.14 in.

Not spoked

1604-690

5.63 in.

0.625 in.

NONE

1.14 in.

Not spoked

1604-691

5.63 in.

0.625 in.

1604-772

1604-773

1.22 in.

Green

1604-693

5.63 in.

0.625 in.

1604-772

1604-773

1.22 in.

Silver

1604-848

6.38 in.

0.625 in.

1604-774

1.19 in.

Not spoked

1604-971

7.120 in.

0.625 in.

1604-774

1.44 in.

Black

1604-987

5.630 in.

0.375 in.

1604-501

1.22 in.

Green

2604-037

5.630 in.

1.00 in.

1.22 in.

Orange

2604-117

7.125 in.

0.984 in.

1.07 in.

Not spoked - Black

2604-122

5.630 in.

0.625 in.

1604-772

1604-773

1.22 in.

Yellow

2604-123

6.380 in.

0.625 in.

1604-774

1.44 in.

Yellow

2604-124

7.120 in.

0.625 in.

1604-774

1.44 in.

Yellow

2604-143

5.350 in.

0.984 in.

1.00 in.

Not spoked - Black

2604-150

6.380 in.

0.787 in.

1.49 in.

Green

2604-196

5.630 in.

0.787 in.

1.34 in.

Silver

2604-197

7.120 in.

0.787 in.

1.49 in.

Silver

2604-198

5.630 in.

0.787 in.

1.34 in.

Green

2604-199

7.120 in.

0.787 in.

1.49 in.

Green

2604-251

6.380 in.

0.787 in.

1.49 in.

Silver

2604-263

5.630 in.

0.787 in.

1.34 in.

Yellow

2604-264

6.380 in.

0.787 in.

1.49 in.

Yellow

2604-273

5.630 in.

0.787 in.

1.34 in.

Red

2604-408

7.120 in.

0.787 in.

1.49 in.

Orange

2604-547

5.630 in.

0.787 in.

1.34 in.

Purple

2604-548

5.630 in.

0.787 in.

1.34 in.

Orange

2604-549

6.380 in.

0.787 in.

1.49 in.

Green

2604-550

6.380 in.

0.787 in.

1.49 in.

Red

2604-551

6.380 in.

0.787 in.

1.49 in.

Purple

2604-552

6.380 in.

0.787 in.

1.49 in.

Orange

2604-553

7.120 in.

0.787 in.

1.49 in.

Yellow

2604-554

7.120 in.

0.787 in.

1.49 in.

Red

2604-555

7.120 in.

0.787 in.

1.49 in.

Purple

2604-525

8.000 in.

0.787 in.

1.49 in.

Green

2604-526

8.000 in.

0.787 in.

1.49 in.

Red

2604-564

8.000 in.

0.787 in.

1.49 in.

Orange

2604-594

8.000 in.

0.787 in.

1.49 in.

Silver

2604-595

8.000 in.

0.787 in.

1.49 in.

Yellow

2604-534

6.380 in.

0.787 in.

1.49 in.

Not spoked

2604-617

8.000 in.

0.787 in.

1.49 in.

Black

9-122

Torque Specifications

ITEM

TORQUE

ITEM

TORQUE

End Caps

ft-lb

kg-m

8

1.1

Front Arm/Mounting Brackets

ft-lb

kg-m

34

4.7

Wear Strip/Rail

ft-lb

kg-m

8

1.1

Limiter Straps

ft-lb

kg-m

8

1.1

Idler Wheels (5/16-in. cap screw)

ft-lb

kg-m

17

2.4

Crossbrace/Rail

ft-lb

kg-m

50

6.9

Idler Wheels (3/8-in. cap screw)

ft-lb

kg-m

23

3.2

Shock Links

ft-lb

kg-m

23

3.2

Mounting Block/Rail

ft-lb

kg-m

34

4.7

Shock Eyelets

ft-lb

kg-m

23

3.2

Spring Slide Block/Rail

ft-lb

kg-m

34

4.7

Rear Arm/Idler Arm

ft-lb

kg-m

34

4.7

Offset Pivot Idler/Idler Arm

ft-lb

kg-m

34

4.7

Track Adjuster Bracket/Rail

ft-lb

kg-m

11

1.5

Rear Arm/Rail

ft-lb

kg-m

34

4.7

Rear Arm Limiter/Rail

ft-lb

kg-m

50

6.9

Front Arm Mounting Bracket/

ft-lb

Rail

kg-m

30

4.2

Skid Frame/Tunnel

ft-lb

kg-m

23

3.2

9-123

9

REBUILDABLE SHOCK ABSORBER USAGE GUIDE

  * Remote Reservoir
 ** Remote Reservoir w/Clicker
*** Smart Shock

REAR SUSPENSION FRONT ARM SHOCKS

Extended

Length

Collapsed

Length

Part No.

Year

Model

11.22

7.97

0704-467

2000

Thundercat, Thundercat M/C, ZRT 600, ZRT 800,

ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI,

ZR 600 EFI LE (Reverse), ZR 700,

ZR 700 LE (Reverse), Powder Special Models

11.47

7.98

0704-470

2000

ZR 600 EFI LE (Clicker)*, ZR 700 LE (Clicker)*

11.40

7.98

0704-531

2001

Mountain Cat 600 EFI LE*, Mountain Cat 800 LE*

11.22

7.97

0704-467

2001

Mountain Cat 800, Mountain Cat 1000, Thundercat,

ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI

11.40

7.98

0704-470

2001

ZR 600 EFI LE*

11.22

7.97

0704-575

2001

ZR 800

11.40

7.98

0704-577

2001

ZR 800 LE*

11.22

7.97

0704-528

2001

ZRT 600, ZRT 800

11.40

7.98

0704-556

2001

ZRT 600 LE*, ZRT 800 LE*

11.22

7.97

0704-617

2002

Mountain Cat 600 EFI, Mountain Cat 800 Models, 

Mountain Cat 800 EFI Models

11.27

8.07

0704-758

2002

Thundercat***, ZL SS Models***

11.27

8.07

0704-519

2002

ZL 600 EFI SS (EB)***

11.22

7.97

0704-738

2002

ZR Models (Standard), ZRT 600

10.86

7.34

0704-635

2002

ZR 500 LE (EB)**

11.65

7.99

0704-712

2002

ZR CC Models*

11.22

7.97

0704-903

2003

Firecat 500/700 EFI

11.63

7.98

0704-930

2003

Firecat 500 Sno Pro/700 EFI Sno Pro

11.22

7.97

0704-738

2003

ZR 800 EFI/900

10.86

7.34

0704-635

2003

ZR 800 EFI Sno Pro/900 Sno Pro

11.27

8.07

0704-870

2003

ZL 600 EFI SS***/600 EFI esr SS***/800 EFI SS***

11.22

7.98

0704-790

2003

Mountain Cat 800 EFI/900

11.22

7.87

1704-142

2004

Sabercat Models

11.22

7.87

1704-116

2004

Firecat (STD & EXT)

10.63

7.99

1704-140

2004

Firecat Sno Pro*

11.22

7.87

1704-150

2004

Mountain Cat 800/900, King Cat

 

 

 

 

 

 

 

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