Snowmobile Arctic Cat (2004 year). Manual - part 93

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0738-654

0738-341

REMOVING

1. Remove the self-tapping screws securing the

console; then raise the console.

2. Disconnect the wiring harness from the ignition

switch and the outlet (if applicable). Remove the
choke nut securing the choke assembly to the
console; then slide the choke cable out of the
console.

3. Remove the console.

INSTALLING

1. Place the console into position.

2. Connect the wiring harness to the ignition switch

and the outlet (if applicable). Secure the choke
assembly to the console with the choke nut.

3. Secure the console with the self-tapping screws.

Belly Pan           

(AWS V)

„

NOTE: The following procedure is for a typical

Arctic Cat snowmobile belly pan. Some compo-
nents will vary from model to model. The techni-
cian should use discretion and sound judgment.

REMOVING LEFT-SIDE

1. Remove the left-side louver.

AL170D

2. Remove the left-side louver foam.

AL171D

3. Remove the left-side cap screw securing the

bumper to the air-intake silencer plenum.

KEY

1. Console
2. Door
3. Ignition Switch
4. Key
5. Spacer

6. Lock Washer
7. Decal - Right
8. Nut
9. Choke Cable

10. Choke Lever Kit

11. Choke Nut
12. Decal - Left
13. Self-Tapping 

Screw

KEY

1. Console
2. Door
3. Ignition Switch
4. Key
5. Spacer
6. Lock Washer
7. Decal - Right

8. Nut
9. Choke Cable

10. Choke Lever Kit
11. Choke Nut
12. Decal - Left
13. Self-Tapping Screw

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7

AL172D

4. Open the belt guard; then remove the speedometer

cable from the speedometer drive.

5. Cut the cable ties securing the speedometer cable

to the belly pan; then route the speedometer cable
away from the belt guard.

6. Remove the left-side front belly pan cap screw.

AL173D

7. Using a piece of cardboard to protect the finish, tip

the snowmobile on the right side; then remove the
torx-head screws securing the belly pan to the
frame and tunnel.

AL175D

8. Remove the screws securing the left-side steering

tie rod boot; then remove the boot.

AL177D

9. Remove the shock absorber bolt.

AL178D

10. Remove the torx-head screws securing the belly

pan underneath the shock mount.

AL179D

11. Remove the front belly pan-to-nosepiece Phillips-

head screws.

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AL181D

12. Remove the front belly pan-to-nosepiece torx-

head screws.

AL182D

13. Remove the belly pan assembly from the snowmo-

bile.

INSPECTING LEFT-SIDE

1. Inspect for gouges, cuts, and tears.

2. Inspect all belly pan threaded bosses that they are

in good shape.

INSTALLING LEFT-SIDE

1. Place the belly pan assembly in position in the

frame.

2. Secure the front belly pan to the nosepiece with

torx-head screws.

AL182D

3. Secure the front belly pan to the nosepiece with

Phillips-head screws.

AL181D

4. Install the torx-head screws securing the belly pan

underneath the shock mount.

AL179D

5. Install the shock absorber bolt. Tighten to

2.8 kg-m  (20 ft-lb).

AL178D

6. Install the left-side steering tie rod boot. Secure

with the screws.

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AL177D

7. Install the torx-head screws securing the belly pan

to the frame and tunnel; then return the snowmo-
bile to an upright position.

AL175D

8. Install the left-side front belly pan cap screw.

AL173D

9. Route the speedometer cable through the belt

guard; then install cable ties to secure the speed-
ometer cable to the belly pan.

10. Place the speedometer cable through the speedom-

eter drive; then close the belt guard.

11. Install the left-side cap screw securing the bumper

to the air-intake silencer plenum.

AL172D

12. Insert the left-side louver foam.

AL171D

13. Install the left-side louver.

AL170D

REMOVING RIGHT-SIDE

1. Remove the right-side front belly pan cap screw.

Account for a flat washer and a lock nut.

0737-894