Snowmobile Arctic Cat (2004 year). Manual - part 48
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4
3. Route the throttle cable from the carburetor to the
throttle switch assembly making sure it snaps into
place.
4. Install the throttle cable on the throttle lever.
5. Install the handlebar pad and console.
6. Install the throttle cable into the throttle lever shaft
pulley.
7. Install the throttle cable into the bracket; then
adjust the jam nut to attain no free-play between
the throttle lever and the control housing.
NOTE: There must be no free-play between the
lever and the control housing.
8. Synchronize the oil-injection pump (see Related
Items sub-section).
9. Install the drive belt; then close and secure the belt
guard.
Choke Cable
(VM-Style)
NOTE: Determine which type of cable is being
replaced and remove and install accordingly.
737-490A
736-596A
REMOVING
1. Bend down the lock tabs locking each brass choke
cable housing on each carburetor.
2. Using a 12-mm wrench, remove each brass choke
cable housing from each carburetor. Account for
the lock tab washers.
3. Remove each brass plunger and spring from the
cable end; then remove each brass choke cable
housing.
4. Remove the screws securing the console.
5. Position the choke lever in the middle-choke
position; then remove the knurled nut securing the
choke lever housing to the console.
725-001A
6. Slide the choke lever housing from the console.
7. Cut any cable ties used to secure the choke cable
and remove the choke cable from the engine
compartment.
INSTALLING
1. Position the choke lever in the middle-choke
position; then from the back side of the console,
insert the choke lever housing through the console.
Secure with the knurled nut.
2. Route the choke cable from the console to each
carburetor; avoid any sharp bends or moving parts.
! CAUTION
Avoid any sharp bends and hot or moving
components or damage may occur.
! CAUTION
Compress the throttle control lever to ensure
free movement. If the throttle cable sticks or
binds, correct the problem before starting the
engine.
KEY
1. Choke Cable
2. Knurled Nut
3. Choke Lever Kit
KEY
1. Choke Cable
2. Knurled Nut
3. Choke Lever Kit