Snowmobile Yamaha Phazer PZ50W, PZ50GTW, PZ50FXW, PZ50MW, PZ50VTW, PZ50MPW. Manual - part 43

5-9

ENG

EXHAUST PIPE AND MUFFLER

EXHAUST PIPE AND MUFFLER

PZ50/PZ50GT/PZ50FX/PZ50M

Order

Job name/Part name

Q’ty

Remarks

Exhaust pipe and muffler removal

Remove the parts in the order listed below.

Fuel tank

Refer to “SEAT AND FUEL TANK”.

Radiator outlet pipe 2

Refer to “RADIATOR AND HEAT 
EXCHANGER” in CHAPTER 6.

1

Exhaust pipe joint upper cover

1

2

Exhaust pipe band

2

3

Muffler damper holder

2

4

Seat rail assembly

1

5

Exhaust pipe/muffler assembly

1

6

Muffler end cover

1

7

Muffler damper

1

8

Gasket

2

9

Exhaust pipe joint

2

10

Gasket

1

11

Exhaust pipe joint lower cover

1

For installation, reverse the removal proce-
dure.

6 Nm (0.6 m 

•

 kg, 4.3 ft 

•

 lb)

10 Nm (1.0 m 

•

 kg, 7.2 ft 

•

 lb)

18 Nm (1.8 m 

•

 kg, 13 ft 

•

 lb)

23 Nm (2.3 m 

•

 kg, 17 ft 

•

 lb)

Ê:   
Ë:   

Ì:   

È:   

25 Nm (2.5 m 

•

 kg, 18 ft 

•

 lb)

Í:   

33 Nm (3.3 m 

•

 kg, 24 ft 

•

 lb)

47 Nm (4.7 m 

•

 kg, 34 ft 

•

 lb)

Î:   

Ï:   

8 Nm (0.8 m 

•

 kg, 5.8 ft 

•

 lb)

É:   

Ê

Ë

Ï

Í

É

LT

Ê

11

10

1

2

2

3

3

7

5

7

8

9

4

6

È

Ê

Ê

Î

Ì

New

5-10

ENG

PZ50VT/PZ50MP

Order

Job name/Part name

Q’ty

Remarks

Exhaust pipe and muffler removal

Remove the parts in the order listed below.

Fuel tank

Refer to “RIDER SEAT AND FUEL TANK”.

Radiator outlet pipe 2

Refer to “RADIATOR AND HEAT 
EXCHANGER” in CHAPTER 6.

Slide rail suspension

Refer to “SLIDE RAIL SUSPENSION” in 
CHAPTER 4.

1

Sub frame panel

1

2

Exhaust pipe joint upper cover

1

3

Exhaust pipe band

2

4

Muffler damper holder

2

5

Exhaust pipe/muffler assembly

1

6

Muffler damper

1

7

Gasket

2

8

Exhaust pipe joint

2

9

Gasket

1

10

Exhaust pipe joint lower cover

1

For installation, reverse the removal proce-
dure.

18 Nm (1.8 m 

•

 kg, 13 ft 

•

 lb)

10 Nm (1.0 m 

•

 kg, 7.2 ft 

•

 lb)

8 Nm (0.8 m 

•

 kg, 5.8 ft 

•

 lb)

33 Nm (3.3 m 

•

 kg, 24 ft 

•

 lb)

Î:   

25 Nm (2.5 m 

•

 kg, 18 ft 

•

 lb)

6 Nm (0.6 m 

•

 kg, 4.3 ft 

•

 lb)

7 Nm (0.7 m 

•

 kg, 5.1 ft 

•

 lb)

È:   
É:   
Ê:   
Ë:   
Ì:   
Í:   

10

9

2

3

3

4

4

6

5

6

7

8

1

È

Ê

Í

Ì

New

Ë

É

Î

Ë

EXHAUST PIPE AND MUFFLER

5-11

ENG

EXHAUST PIPE AND MUFFLER

INSTALLATION

1. Install:

• Muffler damper holder (temporarily)

2. Install:

• Exhaust pipe/muffler assembly

NOTE:

Position the exhaust pipe bolt 1 at the rear of the
hole 

a in the seat rail assembly, and then finger

tighten it.

È Forward

a

1

È

3. Install:

• Exhaust pipe band 1 

4. Tighten:

• Exhaust pipe bolt

5. Tighten:

• Muffler damper holder bolts

T

 

R

.

.

Exhaust pipe band bolt:

18 Nm (1.8 m · kg, 13 ft · lb)

T

 

R

.

.

Exhaust pipe bolt:

33 Nm (3.3 m · kg, 24 ft · lb)

T

 

R

.

.

Muffler damper holder bolt:

10 Nm (1.0 m · kg, 7.2 ft · lb)

1

5-12

ENG

OIL TANK

OIL TANK

Order

Job name/Part name

Q’ty

Remarks

Oil tank removal

Remove the parts in the order listed below.

Right side panel

Refer to “COWLINGS” in CHAPTER 3.

Engine oil

Drain.
Refer to “ENGINE OIL REPLACEMENT” in 
CHAPTER 2.

1

Oil level switch coupler

1

Disconnect.

2

Oil tank breather hose

1

Disconnect.

3

Oil tank inlet hose

1

Disconnect.

4

Oil tank outlet hose

1

Disconnect.

5

Oil tank

1

6

Oil level gauge

1

For installation, reverse the removal proce-
dure.

1

6

5

2

3

4

È

LS

16 Nm (1.6 m 

•

 kg, 11 ft 

•

 lb)

É:   

10 Nm (1.0 m 

•

 kg, 7.2 ft 

•

 lb)

È:   

É

New