Snowmobile Polaris 600 RUSH (2010 year). Manual - part 74

 

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Snowmobile Polaris 600 RUSH (2010 year). Manual - part 74

 

 

8.62

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

STEP 2 - FINE TUNE THE BALANCE

The Pro-Ride Progressive rear suspension allows the 
rider to fine tune the balance of the snowmobile depending 
on the driver’s riding style and trail conditions. Balance 
control is accomplished both mechanically and by the 
driver.

Mechanical balance adjustment involves increasing or 
decreasing the rear track spring preload from the base 
setting established in step one. Fine tuning the balance 
should only be done after riding the snowmobile. 
Adjustments should always be performed in small 
increments.

NOTE: Turn the spring adjuster one full turn at a 
time and then ride the snowmobile taking note of 
any changes.

Increasing spring preload one full revolution at a time will 
shift the snowmobile balance to the front and result in 
increased ski pressure with less weight transfer for flatter 
cornering and more precise steering.

Riders who sit or stand at the rear of the seat or experience 
push through corners may want to increase rear track 
spring preload.

Decreasing spring preload one full revolution at a time will 
shift the snowmobile balance to the rear and result in 
decreased ski pressure with more weight transfer during 
acceleration.

Riders who sit or stand close to the fuel tank, when riding 
on loose snow with little traction, or when steering effort is 
too high may want to decrease rear track shock spring 
preload.

Rider-active balance control involves adjustments in rider 
position and/or rider weight distribution when turning, 
encountering bumps/road approaches, or during 
acceleration/braking. Rider-active balance control can 
effect the snowmobile balance just as much as adjusting 
the rear track spring preload.

For example, riders wanting less inside ski lift during 
cornering, but maximum traction during acceleration can 
shift their body position/weight towards the front and into 
the turn and then shift their body position/weight rearward 
when exiting and accelerating out of the turn.

Likewise, riders who use a less active riding position may 
want to only adjust the rear track spring preload to achieve 
similar results.

Remember that while the Pro-Ride progressive rear 
suspension can be adjusted to satisfy all types of riders 
and riding styles, it is unlikely that one rider’s setup will 
provide similar results for a different rider. 

Always reset the rear track shock preload and shock 
compression dampening settings when a new driver rides 
the snowmobile.

KEY POINTS/RECOMMENDATIONS

• Increasing rear track shock spring preload shifts 

the snowmobile balance forward

• Decreasing rear track shock spring preload shifts 

the snowmobile balance rearward

• Always begin suspension setup by setting the rear 

track shock spring preload to the rider’s weight in 
everyday street clothes.

• Make small adjustments when tuning the 

suspension settings

• Ride the snowmobile after making each change 

and take note of the results of each change

• Make ride position and weight distribution (sit at 

the rear of the seat or close to the fuel tank, lean 
into turns, etc.) changes while riding and take note 
of the results

• Ride the snowmobile on various trail conditions 

and take note of the results

• Adjusting spring preload controls balance, 

adjusting the compression or rebound (if 
equipped) clickers controls comfort

• Verify the track tension is set to specification

STEP 3 - ADJUSTING RIDE COMFORT/QUALITY

NOTE: Step 3 applies to shocks equipped with 
compression and/or rebound adjusters.

After performing steps one and two, the last step in 
adjusting the snowmobile’s suspension is to adjust the 
ride comfort.

Ride comfort/quality is controlled by the remote shock 
compression dampeners.

BALANCE

MORE TRACTION

MORE SKI PRESSURE

LESS SKI PRESSURE

LESS TRACTION

RIDER ACTIVE

SPRING PRELOAD

8.63

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

NOTE: Use the compression dampeners to control 
suspension bottoming, not the spring preload 
adjusters.

Turning the compression adjuster knobs clockwise will 
increase resistance to bottoming, making the shock stiffer.

Turning the compression adjuster knobs counter-
clockwise decreases resistance to bottoming, making the 
shock softer.

NOTE: Riders at the far ends of each rear track 
spring’s rider weight/preload settings may want to 
adjust the compression dampener base settings. 
Lighter drivers should decrease the dampening by 
one click, while heavier riders may want to increase 
the dampening by one to two clicks.

Rear Track Shock Thrust Bearing

2011 and newer 600/800 Rush/Switchback models 
feature rear track shock retainers with a thrust bearing. 
The bearing significantly reduces the effort required to 
adjust the rear track shock spring.

The thrust bearing can be installed on 2010 models 
(equipped with original Walker Evans Shocks) by installing 
the following parts:

• Spring Retainer - 5137540
• Thrust Bearing - 3514706
• Thrust Bearing Retainer - 5137541
• X-Brace (Indy Red) - 1017977-293 (Not Shown)

The addition of the thrust bearing on a 2010 Rush 
increases spring preload and requires the use of either a 
tape measure or the 2011 spring gauge tools to set the 
RTS spring length.

The 2010 tools can also be trimmed to 150.46mm as 
shown below.

RIDE

 

EXPERIENCE

ADJUSTMENT

IFS shocks bottom out

Turn adjuster knobs clockwise 

one click at a time.

Set both IFS shocks to the same 

setting.

Front of rear suspension 

bottoms out

Turn front track shock 

compression adjuster knob 

clockwise one click at a time.

Rear of rear suspension 

bottoms out

Turn rear track shock 

compression knob clockwise 

one click at a time.

No bottoming, but ride is 

harsh/stiff in both the front 

and rear of rear suspension

Turn rear track shock 

compression knob counter-

clockwise one click at a time.

Ride is harsh in stutter/

chatter bumps

Turn rear track shock 

compression knob counter-

clockwise one click at a time.

REAR TRACK SHOCK CLICKER

IFS SHOCK CLICKERS

FRONT TRACK SHOCK CLICKER

SPRING RETAINER
THRUST BEARING
THRUST BEARING RETAINER

2010 GAUGE TOOL

2011 GAUGE TOOL

8.64

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

PROGRESSIVE REAR SUSPENSION 
REMOVAL AND INSTALLATION

Removal

1.

Place a large mat, shop blanket, or piece of 
cardboard on the floor next to the snowmobile. The 
piece should be large enough to protect the plastics 
when the unit is laid on its side.

2.

Remove the rear bumper assembly from the rear 
crank.

3.

Loosen, but do not remove, the rear idler wheel 
fasteners.

4.

Loosen the track tension adjuster jam nuts. Back out 
the threaded adjusters until flush with adjuster blocks.

5.

Using a snowmobile lift, raise the vehicle high enough 
off the ground to remove the vehicle weight from the 
rear suspension.

6.

Remove the upper carrier wheel assembly from the 
rear crank.

7.

Remove the two fasteners and nuts securing the rear 
pivot to the rear crank.

8.

The rear of the suspension is now free to drop out of 
the tunnel if required.

BUMPER FASTENERS

REAR IDLER FASTENER

REAR IDLER FASTENER

TRACK TENSION ADJ.

UPPER CARRIER

PIVOT FASTENER

8.65

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

9.

Locate and remove the two fasteners and threaded 
pivot shafts securing the front torque arm to the 
tunnel.

10. The suspension should now be hanging inside the 

track.

11. Lower the snowmobile down to the floor. Remove the 

sled lift.

12. Carefully role the snowmobile on to its side making 

sure the plastics are protected by the mat or blanket 
previously placed on the ground.

13. Fold the rear scissor forward. Remove the suspension 

from the track by working the rear free from the track, 
and then pulling the front torque arm out of the tunnel.

14. Roll the snowmobile back over on to the skis.

15. If the track removal is required, reference the 

driveshaft removal procedure in chapter five. The 
track can be removed after the driveshaft is removed 
from the vehicle.

16. The rear suspension bushings, shafts, and pivots 

should be inspected. Replace bushings that are worn 
or damaged. Replace any part that is worn 
excessively or damaged.

Installation

1.

If the track was removed, reinstall the track into the 
tunnel. Verify the arrow marks on the track point in 
the direction of forward vehicle travel.

2.

Reference the driveshaft installation procedure 
outlined in chapter five.

3.

Place a protective mat, shop blanket, or large piece 
of cardboard on the ground next to the vehicle.

4.

Carefully roll the snowmobile on to its side making 
sure the plastics are protected by the mat, blanket or 
cardboard.

5.

Install the rear suspension into the track by inserting 
the front torque arm assembly into the tunnel at an 
angle.

6.

Fold the rear scissor forward, and then work the rear 
of the skid into the track.

7.

Once the suspension is installed in the track, work the 
track to align the sliders with the track clips and 
guides.

8.

Position the front torque arm and align its mounting 
holes with the holes in the tunnel. Loosely install the 
front torque arm threaded pivots and fasteners.

9.

Loosely install the rear pivot-to-rear crank carriage 
bolts and nuts. Verify the carriage bolts are fully 
seated into the rear crank.

10. Roll the snowmobile back on to its skis. Raise the 

snowmobile up off the ground using a snowmobile lift.

11. Torque the front torque arm mounting bolts to 

specification.

12. Torque the rear pivot mounting nuts to specification.

13. Reinstall the upper carrier wheel assembly. Torque 

fasteners to specification.

14. Reinstall the rear bumper assembly. Loosely install all 

of the bumper fasteners first, and then torque to 
specification.

15. Set the track tension to specification using the track 

tension adjustment screws. Once the track tension is 
set, torque the jam nuts to specification.

16. Torque the rear idler fasteners to specification.

Rear Crank Service

1.

To remove the rear crank assembly, raise the 
snowmobile off the ground using a snowmobile lift.

2.

Remove the rear track shock spring tension by turning 
the preload adjuster counter-clockwise.

3.

Remove the fasteners securing the upper carrier 
assembly to the rear crank.

4.

Remove the fasteners securing the rear crank to the 
rear pivot. Allow the suspension rail assembly to drop 
to the ground.

5.

Remove the rear track shock fastener from the rear 
crank.

6.

Remove the two fasteners securing the rear crank to 
the tunnel mounts. Remove the screws attaching the 
reservoir to the rear crank.

7.

Remove the rear crank assembly.

8.

Reverse procedure to assemble the rear crank. 
Reference to torque specifications located on the 
assembly view illustrations.

 

 

 

 

 

 

 

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