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7.14 PVT System Drive Clutch Disassembly 1. In a straight line, mark the sheaves and the cover with a 2. Remove the clutch. 3. Place the drive clutch in the clutch compression tool (PN 4. Compress the clutch in the compression tool, then secure 5. Evenly remove the cover fasteners. The cover bushing may 6. Carefully remove the tension from the compression tool. 7. Remove the cover and inspect the cover bushing. Replace NOTE: Replace the cover bushing if the inside ″ (28.95mm) 8. Remove the spring. 9. Mount the drive clutch securely in a drive clutch holding fixture (PN 2871358). 10. Remove the jam nut in a counterclockwise direction (standard thread) using the drive clutch spider nut socket 11. Install the spider removal tool (PN 2870341), and remove the spider in a counterclockwise direction (standard 12. Measure the total thickness of the spacer washers that are installed on top of the clutch spacer. Record the thickness 13. Inspect both sheave surfaces for wear or damage. 14. Inspect the moveable sheave bushing for wear or damage. 15. Remove all three drive clutch weights. 16. Inspect each weight. The surface should be smooth, with no waves or galling. Place bolt inside weight to check 17. Inspect all the rollers, bushings and roller pins by pulling a flat metal rod across the roller. 18. Roller can also be inspected by rolling with a finger to feel for flat spots, roughness, or loose bushing. NOTE: The flyweight bushing is not replaceable. If 19. Inspect to see if the roller and bushing are separating. 20. Bushing must fit tightly in roller. 21. Replace roller and pin if roller fails to roll smoothly (no flat spots) or if the bushing is loose or worn. STATIONARY SHEAVE MOVEABLE SHEAVE SPIDER COVER SPRING JAM NUT SPACERS CLUTCH SPACER BEARING SLEEVE MOVEABLE INSERT COVER BEARING RETAINER SPIDER BUTTON WASHER ROLLER ROLLER PIN WASHER WEIGHT WEIGHT PIN CAUTION Wear eye protection when servicing the drive clutch. WARNING Clutch spring is under extreme tension, use caution |