Snowmobile Polaris Two Stroke (2007 year). Manual - part 56

 

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Snowmobile Polaris Two Stroke (2007 year). Manual - part 56

 

 

9.7

REAR SUSPENSION

9

REAR SUSPENSION OPERATION

Operation

The primary function of the rear suspension is to provide a
comfortable ride in all types of riding conditions. It separates the
rider from the ground, while allowing for complete vehicle
control. The rear suspension also must provide weight transfer
and maintain track tension.

The rear suspension has many adjustable features for fine tuning
to achieve optimum comfort. The suspension can be adjusted to
suit rider preference and deliver excellent performance for a
given set of conditions. It should be noted, however, that
suspension adjustments involve a compromise or trade off. A
machine set up to perform well in the moguls would not suit the
preference of a groomed trail rider.

Weight Transfer

The shifting of weight from the skis to the track is called weight
transfer. As engine torque is applied to the drive axle the torque
is transferred to the track, pulling it forward. This energy also
tries to pull the suspension forward. The front torque arm reacts
to this force by pushing down on the front of the track, in effect
applying more weight to the front of the track and reducing the
weight on the skis. It is important to note that energy used to lift
the front of the machine is not available to push the vehicle
forward.

Changing the angle of the front torque arm changes the
suspension's reaction to the force. Adjusting the length of the
limiter strap will change the front torque arm angle. Shortening
the strap limits the extension of the front of the suspension;
reducing the angle of the torque arm and increasing ski pressure
during acceleration. Lengthening the strap allows the front of
the suspension to extend further; increasing the angle of the
torque arm and decreasing ski pressure during acceleration.
Limiter strap adjustment has a great affect on weight transfer.
Limiter straps only affect acceleration. It is important to check
track tension whenever limiter strap length is changed. 

Front track shock spring preload also affects weight transfer. A
stiffer spring and/or more preload on the spring transfers more
weight to the track. A softer spring and/or less preload keeps
more weight on the skis. Keep your riding application in mind
when choosing springs and setting spring preload. Soft springs/
preload will increase ski pressure, but may bottom out. Stiff
springs/preload will provide more track pressure (reduced ski
pressure), but may result in a less comfortable ride

During acceleration, the rear of the suspension will compress
and the IFS will extend, pivoting the machine about the front
torque arm. Because of this pivoting effect, rear spring and
spring preload also have some effect on weight transfer. Softer
rear springs, or less preload, allow more weight transfer to the
track and reduce ski pressure. Stiffer rear springs, or increased
preload, allow less weight transfer to the track and increase ski
pressure. The main function of the rear torque arm is to support
the weight of the vehicle and rider, as well as to provide enough
travel to absorb bumps and jumps.

Shock valving also has an effect on weight transfer. Refer to
shock tuning information in this chapter. Scissor stops also
affect weight transfer. See scissor stop information also in this
chapter.

Rear Scissor blocks also have a big effect on weight transfer.

 

See

“Scissor Stop Adjustments” on page 9.8.

Suspension Coupling

On all Polaris snowmobile rear suspensions, there are two
torque arms that control the movement of the rail beam. Prior to
the advent of suspension coupling, these torque arms could
move independently of each other. Rear suspension coupling
links the movement of the front and rear torque arms to each
other.

The front rear scissor stop (FRSS) couples the movement of the
front torque arm with the rear torque arm and limits the amount
of independence between the movement of the front torque arm
and the rear torque arm.

When hitting a bump, the front torque arm starts to compress.
The FRSS links that movement to the rear torque arm, causing
it to compress and raise the rear suspension up as one, allowing
the suspension to hit the bump only once and eliminating
kickback. The factory setting are usually adequate for all riders
in all conditions.

The rear rear scissor stop (RRSS) couples the movement o the
rear torque arm with the front torque arm and limits the amount
of independent movement between the rear torque arm and the
front torque arm.

Adjusting the RRSS either allows more weight to transfer to the
rear for more traction, or allows less weight to transfer to the
rear, resulting in improved cornering performance. And
adjustment dot is located on the RRSS. This dot ID at the higher
end of the scissor stop.

Moving the RRSS to a higher position will reduce weight
transfer, improve chatter bump ride and improve cornering
performance.

Rear Torsion Spring Tension Adjustment

Rear spring tension adjustments are made by rotating the
eccentric spring block. The block provides three spring tension
positions. This adjustment is easier if the long spring leg is lifted
over the roller and replaced after the block is properly
positioned. Always maintain equal adjustment on both sides.

Torsion springs are much like coil springs, although shaped
differently. The rate of the torsion spring is controlled by the
wire diameter of the spring, and the number of coils. Pre-load is
controlled by the free opening angle. See “Torsion Spring
Adjustment” on page 9.9.

9.8

REAR SUSPENSION

REAR SUSPENSION ADJUSTMENTS 
AND SETTINGS

Rear Suspension Adjustment Procedures

It is a good idea to have customers break the suspension in for
approximately 150 miles (240 km) before fine tuning
adjustments are made.

All settings will vary from rider to rider, depending on rider
weight, vehicle speed, riding style, and trail conditions. We
recommend starting with factory settings and then customizing
each adjustment individually to suit rider preference. The
machine should be methodically tested under the same
conditions after each adjustment (trail and snow conditions,
vehicle speed, riding position, etc.) until a satisfactory ride is
achieved. Adjustments should be made to one area at a time, in
order to properly evaluate the change.

The purpose of the front rear scissor stop (FRSS) is to control the
bump attitude of the rear suspension. As the front torque arm
(FTA) hits the bump, it forces the rear scissor to collapse a
predetermined amount, depending on the FRSS block position.

This accomplishes two important things, it allows a lighter
spring rate on the FTA because it can borrow spring rate from
the rear torsion springs; and it prepares the rear portion of the
suspension for the bump, reducing secondary kick back.

The FRSS is made of a resilient material allowing smooth action
and preventing any suspension component damage.

Setting the Rear Suspension Ride Height

1.

To set up the rear suspension torsion spring preload,

measure the distance between the ground and rear bumper
with out the rider on the seat and the suspension at full
extension. This can be achieved by lifting the rear of the
machine so that the suspension is off the ground and
carefully setting the machine down. Write this down as
measurement “X”.

2.

Have the rider in full gear drop down on the seat, work the
suspension slightly by bouncing up and down and sit in the
seated riding position. With the rider in the seated position
measure from the ground to the bumper in the same spot as
you did for measurement “X” and write it down as
measurement “Y”.

3.

To determine the correct ride height, subtract measurement
X from measurement Y. (X - Y = ride height).

4.

The ideal ride height is:

• IQ 121 = 4-5” (10-13cm)

• M-10 128/136 = 3-4” (8-10cm)

• IQ Switchback/ IQ RMK= 5” (13cm)

• EDGE RMK/EDGE = 4” (10cm)

• Widetrak = 1.5” (4cm)

5.

Adjust for the desired ride height by rotating the torsion
spring cams located on the rear of the torsion spring. 

If the rear suspension ride height can not be adjusted to the cor-
rect dimension, optional torsion springs may be required. This
is only an initial setup, and final spring preload may vary based
on rider preference and riding conditions.

Scissor Stop Adjustments

The RRSS controls weight transfer from the rear suspension to
the skis. It also influences the stiffness of the ride by controlling
the amount of coupling action between the front and rear torque
arms. To decrease weight transfer, the RRSS should be set in the
high position.

The RRSS can be totally removed for maximum weight transfer.
However, unless the torsion springs and rear shock valving are

X

Y

ROTATE

HIGH

LOW

LOW

MEDIUM

9.9

REAR SUSPENSION

9

changed, the ride will be compromised. Always maintain equal
adjustment on both sides.

To adjust the scissor stops place the scissor tool onto the scissor
block and turn to the desired position. Ensure that the rear
scissor stop face is square with the face of the scissor arm to
ensure complete contact.

The dot is an indicator of the HIGH
position. The sides are the LOW
position and the bottom is the
MEDUIUM position. 

Front Torque Arm Limiter 

Strap Adjustment

One method of changing ski-to-snow
pressure is to change the length of the
front torque arm limiter straps. The limiter strap is normally
mounted in the fully extended position. Both limiter straps must
be adjusted evenly and remain equal in length to avoid improper
Hi-Fax and track wear.

• Lengthening the straps decreases ski pressure under 

acceleration.

• Shortening the straps increases ski pressure under 

acceleration.

RMK/Switchback set up recommendations for optimum
performance.

• DEEP POWDER SNOW:FTA in LOW position for 

maximum lift and flotation.

• POWDER-HARDPACK:FTA in STANDARD position 

for overall handling and speed over snow.

• HARDPACK: FTA in HIGH position for increased 

control and less transfer.

Torsion Spring Adjustment

To adjust the rear torsion spring, rotate the adjuster cam to the
desired adjustment. The cam has three sides, LOW, MEDIUM
and HIGH. 

NOTE: It is easier to go from Low to Med to High
then go directly form Low to High.

HIGH

LOW

LOW

MEDIUM

RMK/Switchback

9.10

REAR SUSPENSION

Torsion Spring Detail

The torsion spring tension is determined by the following factors. 

1.

Wire Diameter (B).

2.

Number of coils (F).

3.

Degree of the open angle (G).

Square Torsion Springs

SPRING PN (

LAST

 3 

DIGITS

 (A)

WIRE 

DIAMETER 

INCHES

 (B)

LEG 1 

INCHES

 

(C)

LEG 2 

INCHES

 

(D)

COIL ID 

INCHES

 

(E)

# OF COILS 

INCHES

 (F)

DEGREES 

OPEN ANGLE 

(G)

SPRING 

WIDTH 

INCHES

 

(H)

7042068 LH
7042069 RH

.359

16.5

4.5

1.95-2.01

8.64

47

3.75

7041911 LH

7041912 RH

.347

16.5

4.5

1.82-1.88

7.75

90

3.49

7041627 LH
7041628 RH

.347

16.5

4.5

1.82-1.88

7.71

77

3.45

7042064 LH
7042065 RH

.359

16.5

4.5

1.95-2.01

7.63

50

3.45

7042159 LH
7042160 RH

.347

15.625

3.75

1.89-1.91

6.71

77

3.45

7041902 LH
7041903 RH

.359

16.5

4.5

1.79-1.85

7.75

90

3.5

7041629 LH
7041630 RH

.359

16.5

4.5

1.79-1.85

7.71

77

3.46

A

C

D

E

F

G

H

A. Last 3 digits of PN
B. Wire Diameter
C. Leg 1
D. Leg 2
E. Coil I.D.
F. # of coils
G. Degrees open angle
H. Spring width

 

 

 

 

 

 

 

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