Snowmobile Polaris Two Stroke (2007 year). Manual - part 23

 

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Snowmobile Polaris Two Stroke (2007 year). Manual - part 23

 

 

4.9

FUEL DELIVERY

4

Fuel Screw

The fuel screw controls the fuel mixture from idle to low speeds.
The tapered tip of the fuel screw projects into the passage
leading to the by pass out let. By turning the screw in or out, the
cross sectional area of the air passage is varied, in turn varying
the fuel screw varies the amount of air/fuel.

Main Jet

When the throttle
opening becomes
greater and the area
between the needle jet
and jet needle increases,
fuel flow is metered by
the main jet. The number
on the jet indicates the amount of fuel which will pass through
it in one minute under controlled conditions. Larger numbers
give a greater flow, resulting in a richer mixture. Main jets are
screwed directly into the needle jet base.

Jetting Guidelines

Changes in altitude and temperature affect air density, which is
essentially the amount of oxygen available for combustion. In
low elevations and cold temperatures, the air has more oxygen.
In higher elevations and higher temperatures, the air is less
dense.

Verify the production setting for your specific model. All
carburetors must be re-calibrated if operated outside the
production temperature and/or altitude range. The main jet
installed in production is not correct for all altitudes and/or
temperatures. Refer to the jetting cart in the Specifications
Chapter of this manual for correct jetting for altitude/
temperature ranges.

NOTE:  It is the owner's responsibility to ensure that
the correct jets are installed in the machine for a
geographical area. Be very careful when jetting
down in warm weather. As the weather turns colder
it will be necessary to re-jet upward to prevent
engine damage. When selecting the proper main jet

always use the lowest elevation and temperature
that is likely to be encountered.

Piston Valve Or Throttle Valve

The throttle valve controls the rate of engine air intake by
moving up and down inside the main bore. At small throttle
openings, air flow control is performed chiefly by the cutaway.
By controlling air flow the negative pressure over the needle
valve is regulated, in turn varying the fuel flow.

The throttle valves are numbered 1.0, 1.5, 2.0, etc., according to
the size of the cutaway in millimeters. The higher the number,
the leaner the gasoline/air mixture.

CAUTION

A Main Jet that is too small will cause a lean operation 
condition and may cause serious engine damage. Jet 
the carburetors carefully for elevation and temperature 
according to the jetting charts in the, Specifications 
Chapter of this manual or the models Owner’s Manual 
Supplements.

intake side

4.10

FUEL DELIVERY

Jet Needle / Needle Jet

The jet needle and needle jet have the most effect between 3/8
and 3/4 throttle opening. Some mixture adjustment can be
accomplished by changing the location of the “E” clip on the
needle. Moving the clip down raises the needle in the jet passage
and enriches the mixture. Moving the clip up lowers the needle
in the jet passage and leans the mixture. Letter and number
codes are stamped into the needle and the jet indicating sizes
and tapers (taper of needles only) of each.

Jet Needle

The jet needle tapers off at one end and the clearance between
the jet needle and the needle jet increases as the throttle valve
opening gets wider. The air/fuel mixture ratio is controlled by
the height of the “E” ring inserted into one of the five slots
provided in the head of the jet needle.

Needle Jet

The needle jet works in conjunction with the jet needle. 

4.11

FUEL DELIVERY

4

Throttle Opening Vs. Fuel Flow

VM only

4.12

FUEL DELIVERY

MIKUNI TM38 FLAT SLIDE SERVICE

Disassembly

1.

Remove the carburetor from the engine before
disassembling. Clean the outside of the carburetor
thoroughly with solvent. Do not use compressed air to dry
at this time. The float chamber could become pressurized
resulting in damage to the floats or inlet needle and seat.

2.

Remove all top cap screws (1), top cap (2) and gasket (3).

3.

Locate the arm screw (4) and loosen it just enough to move
the arm (5) out of the way so that you can remove the needle
(6) e-clip and the plastic washer from the throttle slide.

NOTE: Keep track of the plastic washer (9), and
place it so it is on the top of the throttle valve when
installing the needle and e-ring back into the
carburetor.

4.

Inspect the needle (7), e-clip (8), and plastic washer (9) for
wear.

5.

Remove the four screws (10) on the funnel face.

6.

Turn throttle shaft so the throttle slide (11) slides open all
the way. 

7.

With slide fully open, pull funnel (12) out from the bottom
first. Inspect the gasket (13).

8.

Check for wear on the faces of the slides.

CAUTION

W

EAR

 

EYE

 

PROTECTION

 

WHEN

 

USING

 

COMPRESSED

 

AIR

 

OR

 

WHEN

 

USING

 

CLEANING

 

SOLVENTS

. R

EVIEW

 

ALL

 

FUEL

 

SYSTEM

 

WARNINGS

 

LOCATED

 

AT

 

THE

 

BEGINNING

 

OF

 

THIS

 

CHAPTER

 

BEFORE

 

PROCEEDING

.

1

2

3

4

5

6

7

8

9

10

11

12

13

 

 

 

 

 

 

 

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