Index Snowmobiles / ATV Snowmobile Polaris 440 PRO X Fan, 440 PRO X, 600 PRO X, 700 PRO X, 800 PRO X - service manual 2003 year
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CLUTCHING 4.48 9. Place the spider on the vise anvil and drive the roller pin through to the second land of the spider. Roller bushing could be damaged causing premature wear and roller failure. 10. Center the pin in the spider lands. 11. Install new buttons into the spider. 12. Assemble the moveable sheave and spider to the stationary sheave but do not tighten yet. 13. Mark each leg of the spider and each tower with an A, B, or C. With the moveable sheave open (neutral position), insert the appropriate feeler 14. Install the required amount of shims to achieve .000” (zero) clearance. NOTE: All shims are to 15. Install weights with drive head of weight pin leading and nut trailing. Torque nuts to 30 in. lbs. 16. Assemble the clutch completely. Torque the spider to 200 ft. lbs (27.6 kg-m). Torque the jam 17. If the clutch taper bore is rough or appears to have spun on the crankshaft, the bore taper should be 18. Position the clutch on the engine crankshaft. Install the retaining bushing and bolt. Using the Step 9. Step 13. Step 14. |