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Snowmobile Polaris DEEP SNOW (2005 year). Manual - part 5

SPECIFICATIONS

1.15

DRIVE CLUTCH

CHAINCASE

Type

P--85

Center Distance

7.92” / 20.12cm.

Shift Weights

10--66 Bushed

Gearing : Chain

23--39 : 74 P

Drive Spring

Black / Green

Reverse

Electronic Reverse

DRIVEN CLUTCH

Brake Pads

Type 81

Type

Team Roller Reverse

Brake Type

Liquid Cooled

Driven Spring

7043063

Brake Type

Liquid Cooled

Driven Helix Angle

58/42--.36 ER

CAPACITIES

BELT

Fuel Tank

11.8 Gal. / 45 Liters

Belt Part Number

3211080

Oil Tank

3.25 Qts / 3 Liters

Belt Width (Projected)

1.438” / 3.65cm.

Coolant

5 Qts/ 4.7 Liters

Side Angle (Overall)

28_

Chain Case Oil

9 fl. oz. / 266 ml

Outside Diameter

46.625” / 118.4cm.

SLED DIMENSION

Center Distance

11.5” / 29.2cm.

Unit Length / Height /

Width in / cm.

124” / 48” / 47”

315 / 122 / 119 cm.

FRONT SUSPENSION

REAR SUSPENSION

Type

EDGE RMK

Type

EDGE RMK

IFS Shocks

7043083 Alum IFP

FTS

7042084 Arvin IFP

IFS Spring Rate

100#/in

FTS Spring Rate

170#/in

IFS Spring Rate

100#/in.

FTS Spring Rate

170#/in.

IFS Spring Pre--Load

10.5” / 26.7cm Installed

FTS Pre Load

2 98” / 7 6 cm

Front Vertical Travel

7.1--7.4 / 18 -- 18.8cm.

FTS Pre--Load

2.98” / 7.6 cm.

TRACK

RTS

7042176 Arvin IFP C/A

Width

15” / 38 cm.

RTS

7042176 Arvin IFP C/A

Length

144” / 366 cm.

Torsion Spring

.359” (Sq) x 47_

Lug Height

1.25” / 3.175 cm.

Track Tension

See page 3 10

Optional springs see page 11.7

Track Tension

See page 3.10

p g

ELECTRICAL

Flywheel PN

4010677

Spark Plug / Gap

Champion RN57YCC /

.025” / .70mm

CDI PN

4010841

Voltage Regulator

Alternator Output

280 watts

Magneto Pulses

Ignition Timing(see conver-

29_@3250 RPM±1.5_

Electric Start

Accessory

Ignition Timing(see conver

sion chart on page 13.4)

29 @3250 RPM±1.5

w/TPS Disconnected

Electric Start

Accessory

2005 Model Number Designation

2.1

. . . . . . . . . . . . . . . . . . . . . . . . .

Tunnel Decal

2.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vehicle Identification Number

2.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2005 Publication Part Numbers

2.3

. . . . . . . . . . . . . . . . . . . . . . . . . . .

General Service Precautions

2.4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Torque Specifications

2.5

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Decimal Equivalents

2.6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tap Drill Sizes

2.7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conversion Chart

2.8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Piston Wash and Spark Plug Color

2.9

. . . . . . . . . . . . . . . . . . . . . . . .

Cylinder Inspections

2.10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Piston Measurements

2.11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cylinder Honing

2.12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Port Chamfering

2.13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting Rod Bearing Inspection

2.14

. . . . . . . . . . . . . . . . . . . . . . .

Crankshaft Indexing

2.15 -- 2.17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Pump Operation and Troubleshooting

2.18

. . . . . . . . . . . . . . . . . . .

Oil Pump Bleeding

2.19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Pump Adjustment

2.20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling System Overview

2.21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

900 Fusion Cooling System

2.22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL INFORMATION

2.1

2005 MODEL NUMBER DESIGNATION

EXAMPLE: S05NB4BS

Identifier

(1st Digit)

ModelYear

(2nd/3rd Dig-

it)

Model Line

(4th Digit)

Model Type

(5th Digit)

Engine Size

(cc)

(6th Digit)

Engine modifier

(6th/7th Digit)

VIN

Identifier

(8th Digit)

Option

Identifier

(9th

Digit)

S=Snow

05=2005

M=Fusion

A=50th Anniv Spe-

cial

0=0--99cc

1A=121 F/C OHV 4 cycle Fuji

E=Europe unit

N=Edge

B=Basic or Stan-

dard

1=100--199

3A=340 F/C Piston Port

S=Standard

Production

Unit

P=IQ RMK

D=Classic

2=200--299cc

4B=488 L/C Piston Port

S=Gen II

E=M--10 Perfor-

mance

3=300--399cc

4C=440 EV L/C Case Reed (Dom)

W=Mini Indy

J=136 RMK

4=400--499cc

5B=544 F/C Cylinder Reed

K=144 RMK

5=500--599cc

5C=500 EFV L/C Case Reed 2 Cyl

(Dom)

L=151 RMK

6=600--600cc

6E=600 EV L/C Case Reed 2 Cyl

(Dom)

M=159 RMK

7=700--799cc

7C=700 EV L/C Case Reed 2 Cyl

(Dom)

N=166 RMK

8=800--899cc

7D=780 4--stroke EFI 2 Cyl (Dom)

P=Performance

9=900+cc

8C=800 EV L/C Case Reed 2 Cyl

(Dom)

S=Switchback

8D=866 EV SDI Case Reed

T=Touring

U=Utility

X=Racer/Pro X

MODEL NO.

V.I.N. NO.

MFD. DATE:

THIS VEHICLE CONFORMS TO ALL APPLICABLE

U.S. FEDERAL AND STATE REQUIREMENTS AND

CANADA MOTOR VEHICLE SAFETY STANDARDS

IN EFFECT ON THE DATE OF MANUFACTURE.

MADE IN U.S.A.

7072133

Mfd. by Polaris Industries Inc.. in Roseau, MN under one or

more of the following patents:
U.S. Patents

3,605,511

3,613,810

5,050,559

3,580,647

3,867,991

5,048,503

3,483,766

4,793,950

5,056,482

3,533,662

5,038,881

5,099,813

3,545,821

5,172,675

5,074,271

3,605,510

5,090,386

5,191,531

3,525,412

5,050,564

3,613,811

PATENT NOTICE

Patented Canada

882,491/71

883,694/71

864,394/71

Canadian Rd.

34,573/71

34,572/71

1,227,823/87

TUNNEL DECAL

These numbers should be referred to in any correspondence regarding warranty, service or replacement parts.

The machine model and serial number identification decal is located on the right front side of the tunnel. The serial number is

permanently stamped into the tunnel. The model number is embossed on the decal.

Whenever corresponding about an engine it is important that the engine model and serial numbers be called out. Laser engraved

model and serial numbers are located on the crankcase (intake side).

GENERAL INFORMATION

2.2

VEHICLE IDENTIFICATION NUMBER

Current snowmobiles have a 17 digit Vehicle Identification Number (VIN). The VIN is organized as follows: Digits 1-3: World

Manufacturer Identifier. For Polaris, this is SN1. Digits 4-9: Vehicle Descriptor Section. Digits 10-17: Vehicle Indicator Section.

Digits 4-8 of the VIN identify the body style, type, engine type, and series. The VIN and the model number must be used with

any correspondence regarding service or repair.

7 8 9 10 11 12 13 14 15 16 17

S N

B S

Vehicle Descriptor

Vehicle Identifier

Type

Engine

Size

Engine

Modifier

Model

Year

Manufacturing.

Location Code

Individual Serial No.

Body Style

Series

World Mfg. ID

Example of

Current

VIN Number

Check

Digit

Vehicle Identification Number / Model Number Key

Body Style

Type

Engine Size

Engine Modifier

Series

L=Lite

B=Base Model

1=100-199 cc’s

A=Fan

S=Domestic

N=Edge

D=Deluxe

2=200-299 cc’s

B=Liquid Twin

U=Europe

S=Gen II

P=Performance

3=300-399 cc’s

C=Case Reed Twin

W=Mini

R=RMK

4=400-499 cc’s

D=Liquid Triple

S=SKS

5=500-599 cc’s

E=Case Reed Triple

T=Touring

6=600-699 cc’s

U=Utility

7=700-799 cc’s

X=Racer

8=800-899 cc’s

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