Snowmobile Polaris DEEP SNOW (2005 year). Manual - part 4

 

  Index      Snowmobiles / ATV     Snowmobile Polaris DEEP SNOW (TRAIL RMK, 600 RMK, 700 RMK, 800 RMK, 900 RMK, 600 SWITCHBACK, 800 SWITCHBACK) - service manual 2005 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  1  2  3  4  5  ..

 

 

Snowmobile Polaris DEEP SNOW (2005 year). Manual - part 4

 

 

SPECIFICATIONS

1.11

FRONT SUSPENSION

REAR SUSPENSION

Type

IQ

Type

IQ

Standard IFS Shocks

7043049 AFX

Standard FTS

7043048 FX

Stock IFS Spring Rate

110#

Standard FTS Spring Rate

170#

Stock Spring Pre--Load

11.38” / 29cm Installed

Standard Spring Pre--Load

Fixed

Premium IFS Shocks

7043090 Arvin IFP

Premium FTS

7042335 Arvin IFP

Premium Spring Rate

100#

Premium FTS Spring Rate

170#

Premium Spring Pre--Load

10” / 25.4cm Installed

Premium FTS Spring Pre--

Load

7.25” / 18.4 cm Installed

Front Vertical Travel

8.84 in / 22.4cm

Standard RTS

7043047 AFX

TRACK

Premium RTS

7043046 Arvin IFP/Res CA

Width in/cm

15/38.1

TORSION SPRINGS

Length in/cm

151/384

159/404

166/422

Stock Torsion Spring

.359/77_

Lug Height in/cm

(151) 2 or 2.4/5 or 6.1

(159) 2 or 2.4/5 or 6.1

(166) 2.4/6.1

Light Torsion Spring

.347/77_

Track Tension

See page 3.10

Heavy Torsion Spring

.375/77_

ELECTRICAL

Flywheel I.D.

4011119

Spark Plug / Gap

Champion RN57YCC /

.025mm(.003”)

Base ECU

4011081

Voltage Regulator

4010866

Alternator Output

400watts

Stator

4010727

Ignition Timing(see conver-

14_ @ 3000RPM

Electric Start

TBD

Ignition Timing(see conver

sion chart on page 13.4)

14_ @ 3000RPM

Electric Start

TBD

SPECIFICATIONS

1.12

MODEL:

600 SWITCHBACKt

. . . . . . . . . . . . . .

MODEL NUMBER:

S05NS6ES(A)

. . . .

ENGINE MODEL:

S2709--6044--PI6E

. . . . .

ENGINE

CARBURETION

Engine Type

Libertyt

Type

Mikuni

TM 38

Engine Displacement cc’s

599

Main Jet

420

Bore in / mm

3.04” / 77.25mm

Pilot Jet

50

Stroke in / mm

2.52” / 64mm

Jet Needle

9DGI01--60 / 4

Cylinders

2

Needle Jet

P--6

Piston / Cylinder Clearance

in / mm

.0045”--.0059”

.115 -- .149mm.

Throttle Gap UnderCutaway

in / mm

0.079”

2.0mm

Piston Ring End Gap

in / mm

.014--.020”

.356 -- .508mm

Cutaway

1.5

Piston PN

3021308

Valve Seat

1.5

Piston Ring Marking

N/A

Starter Jet

140

Operating RPM ±200

8000

Fuel Screw

1.5 Turns

Idle RPM ±200

1500

Pilot Air Jet

N/A

Engagement RPM ±300

3800

Air Screw

0.5 Turns

Exhaust Valve Spring

Green/White

Fuel Octane (R+M/2)

87 Oct. NonOxy /

89 Oct. Oxy

AMBIENT TEMPERATURE

Altitude

Below -30°F

-30_ to --10_F

--10_to +10_F

+10_to +30_F

+30_to +50_F

Above +50_F

Altitude

Below -30 F

Below -34°C

-30_ to --10_F

-34_to -23_C

--10_to +10_F

-23_ to --12_C

+10_to +30_F

-12_to --1_C

+30_to +50_F

-1_to +10_C

Above +50_F

Above +10_C

0--600

(0--2000)

450

#5

430

#5

420

#4

400

#4

380

#4

370

#4

600--1200

(2000--4000)

410

#5

390

#4

380

#4

360

#4

340

#4

330

#3

1200--1800

380

360

350

330

320

300

M t

1200--1800

(4000--6000)

380

#4

360

#4

350

#4

330

#4

320

#3

300

#3

Meters

(Feet)

1800--2400

(6000 8000)

360

340

320

310

290

280

(Feet)

(6000--8000)

360

#4

340

#4

320

#4

310

#3

290

#3

280

#3

2400--3000

(8000 10000)

340

320

300

290

270

260

(8000--10000)

340

#4

320

#4

300

#3

290

#3

270

#3

260

#3

3000--3700

(10000 12000)

330

310

290

280

260

240

(10000--12000)

330

#4

310

#3

290

#3

280

#3

260

#3

240

#3

DRIVE CLUTCH

DRIVEN CLUTCH

Altitude

Shift

Clutch

Clutch

Driven

Chaincase

Altitude

Shift

Weight

Clutch

Spring

Clutch

Spring

Driven

Helix

Chaincase

Gearing

0--900

10 60 Bushed

22 40:74P

0--900

(0-3000)

10-60 Bushed

22--40:74P

900-1500

10 58 Bushed

22 40:74P

900-1500

(3000-5000)

10-58 Bushed

22--40:74P

1500-2100

10 56 Bushed

22 40:74P

Meters

1500-2100

(5000-7000)

10-56 Bushed

56 / 42 -- 36

22--40:74P

Meters

(Feet)

2100-2700

10 54 Bushed

Black/Green

7043063

56 / 42 -- .36

ER

19 39:72P

(Feet)

2100-2700

(7000-9000)

10-54 Bushed

ER

19--39:72P

2700-3350

(9000-11000)

10AL Bushed

19--39:72P

3350-4000

(11000-13000)

10 Bushed

19--39:72P

SPECIFICATIONS

1.13

DRIVE CLUTCH

CHAINCASE

Type

P--85

Center Distance

7.92” / 20.12cm.

Shift Weights

10--60 Bushed

Gearing : Chain

22--40 : 74 P

Drive Spring

Black / Green

Reverse

Electronic Reverse

DRIVEN CLUTCH

Brake Pads

Type 81

Type

Team Roller Reverse

Brake Type

Liquid Cooled

Driven Spring

7043063

Brake Type

Liquid Cooled

Helix Angle

56 / 42 -- .36 Reverse

CAPACITIES

BELT

Fuel Tank

11.8 Gal. / 45 Liters

Belt Part Number

3211080

Oil Tank

3.25 Qts / 3 Liters

Belt Width (Projected)

1.438” / 3.65cm.

Coolant

5 Qts / 4.7 Liters

Side Angle (Overall)

28_

Chain Case Oil

9 fl. oz. / 266 ml

Outside Diameter

46.625” / 118.4cm.

SLED DIMENSION

Center Distance

11.5” / 29.2cm.

Unit Length / Height /

Width in / cm.

124” / 48” / 47”

315 / 122 / 119 cm.

FRONT SUSPENSION

REAR SUSPENSION

Type

EDGE RMK

Type

EDGE RMK

IFS Shocks

7043083 Alum IFP

FTS

7042084 Arvin IFP

IFS Spring Rate

100#/in

FTS Spring Rate

170#/in

IFS Spring Rate

100#/in.

FTS Spring Rate

170#/in.

IFS Spring Pre--Load

10.5” / 26.7cm Installed

FTS Pre Load

2 98” / 7 6 cm

Front Vertical Travel

7.1--7.4 / 18 -- 18.8cm.

FTS Pre--Load

2.98” / 7.6 cm.

TRACK

RTS

7042176 Arvin IFP C/A

Width

15” / 38 cm.

RTS

7042176 Arvin IFP C/A

Length

144” / 366 cm.

Torsion Spring

.359” (Sq) x 47_

Lug Height

1.25” / 3.175 cm.

Track Tension

See page 3 10

Optional springs see page 11.7

Track Tension

See page 3.10

p

p g

p g

ELECTRICAL

Flywheel I.D.

4010677

Spark Plug / Gap

Champion RN57YCC .028”

/ .70mm

CDI Marking

4010830

Voltage Regulator

T1

Alternator Output

280 watts

Magneto Pulses

6

Ignition Timing(see conver-

24_@3000 RPM±1.5_

Electric Start

Accessory

Ignition Timing(see conver

sion chart on page 13.4)

24 @3000 RPM±1.5

w/TPS Disconnected

Electric Start

Accessory

SPECIFICATIONS

1.14

MODEL:

800 SWITCHBACKt

. . . . . . . . . . . . . .

MODEL NUMBER:

S05NSCS(A)

. . . .

ENGINE MODEL:

S2708--8070--PI8C

. . . . .

ENGINE

CARBURETION

Engine Type

Libertyt

Type

Mikuni

TM 40

Engine Displacement cc’s

794

Main Jet

470

Bore in / mm

3.35” / 85mm

Pilot Jet

45

Stroke in / mm

2.76” / 70mm

Jet Needle

9DGN6--57/4

Cylinders

2

Needle Jet

P--8

Piston / Cylinder Clearance

in / mm

.006 -- .0074”

.152 -- .188mm

Throttle Gap UnderCutaway

in / mm

0.079”

2.0mm

Piston Ring End Gap

in / mm

.016 -- .022”

.406 -- .559mm

Cutaway

2.0

Piston PN

3021315

Valve Seat

1.8

Piston Ring Marking

N/A

Starter Jet

145

Operating RPM ±200

8000

Fuel Screw

1.0 Turns

Idle RPM ±200

1500

Pilot Air Jet

N/A

Engagement RPM ±300

3800

Air Screw

1.0 Turns

Exhaust Valve Spring

Pink / Yellow

Fuel Octane (R+M/2)

87 Oct. NonOxy /

89 Oct. Oxy

AMBIENT TEMPERATURE

Altitude

Below -30°F

-30_ to --10_F

--10_to +10_F

+10_to +30_F

+30_to +50_F

Above +50_F

Altitude

Below -30 F

Below -34°C

-30_ to --10_F

-34_to -23_C

--10_to +10_F

-23_ to --12_C

+10_to +30_F

-12_to --1_C

+30_to +50_F

-1_to +10_C

Above +50_F

Above +10_C

0--600

(0--2000)

510N

#5

490

#4

470

#4

450

#4

430

#3

410

#3

600--1200

(2000--4000)

480

#4

470

#4

450

#4

430

#3

410

#3

390

#2

1200--1800

450

430

410

390

370

350

M t

1200--1800

(4000--6000)

450

#4

430

#4

410

#3

390

#3

370

#2

350

#2

Meters

(Feet)

1800--2400

(6000 8000)

410

390

370

350

330

310

(Feet)

(6000--8000)

410

#4

390

#3

370

#3

350

#2

330

#2

310

#2

2400--3000

(8000 10000)

370

350

330

310

290

270

(8000--10000)

370

#3

350

#3

330

#2

310

#2

290

#2

270

#2

3000--3700

(10000 12000)

340

320

300

280

260

240

(10000--12000)

340

#3

320

#2

300

#2

280

#2

260

#2

240

#1

DRIVE CLUTCH

DRIVEN CLUTCH

Altitude

Shift

Clutch

Clutch

Driven

Chaincase

Altitude

Shift

Weight

Clutch

Spring

Clutch

Spring

Driven

Helix

Chaincase

Gearing

0--600

10 66 Bushed

23 39:74P

0--600

(0-2000)

10-66 Bushed

23--39:74P

600-1200

10 64 Bushed

23 39:74P

600-1200

(2000-4000)

10-64 Bushed

23--39:74P

1200-1800

10 62 Bushed

23 39:74P

Meters

1200-1800

(4000-7000)

10-62 Bushed

58 / 42 -- 36

23--39:74P

Meters

(Feet)

1800-2400

10 60 Bushed

Black/Green

7043063

58 / 42 -- .36

ER

21 41:74P

(Feet)

1800-2400

(6000-8000)

10-60 Bushed

ER

21--41:74P

2400-3000

(8000-10000)

10--58 Bushed

21--41:74P

3000-3600

(10000-12000)

10--56 Bushed

21--41:74P

 

 

 

 

 

 

 

 

 

 

Content   ..  1  2  3  4  5  ..