Polaris Ace RZR 570, RZR 570 EPS (2018 year). Manual - part 21

 

  Index      Snowmobiles / ATV     Polaris Ace RZR 570, RZR 570 EPS - service manual 2018 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  19  20  21  22   ..

 

 

Polaris Ace RZR 570, RZR 570 EPS (2018 year). Manual - part 21

 

 

85

MAINTENANCE

Periodic Maintenance Chart

Perform all services at whichever maintenance interval is reached first. 
Record maintenance and service in the Maintenance Log beginning on 
page 143.

XU Perform these procedures more often for vehicles subjected to severe use.
Have an authorized POLARIS dealer or other qualified person perform these services.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles (Km)

Steering

Pre-Ride

Inspect and make 
adjustments as need ed. 
See Pre-Ride Checklist on 
page 54.

Front suspension

Rear suspension

Tires

Brake fluid level

Brake pedal travel

Brake system

Wheels/fasteners

Frame fasteners

Engine oil level

Intake pre-filters

Coolant

-

Daily

-

Check level

XU Power steering unit 

(if equipped)

-

Daily

-

Inspect daily; clean often

Headlamp/tail 
lamp

-

Daily

-

Check operation; apply 
dielectric grease if replacing

XU Air filter,

main element

-

Weekly

-

Inspect; replace as needed

XU

D

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

XU Engine breather

25 H

Monthly

150 (250)

Inspect; replace if necessary

Fuel System

25 H

Monthly

150 (250)

Inspect; cycle key to 
pressurize fuel pump; check 
lines and fittings for leaks and 
abrasion

Battery

25 H

Monthly

250 (400)

Check terminals; clean; test

XU Engine oil change

25 H

1 M

-

Break-in oil and filter change

XU Demand drive fluid

25 H

1 M

-

Break-in oil level check 

XU Transmission oil 

(main gearcase)

25 H

1 M

-

Break-in oil level check 

86

MAINTENANCE

Periodic Maintenance Chart

XU Perform these procedures more often for vehicles subjected to severe use.
D

 

Have an authorized POLARIS dealer or other qualified person perform these services.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles (Km)

Throttle body air 
intake ducts/flange

50 H

6 M

300 (500)

Inspect duct for proper seal-
ing/air leaks

XU General lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots, 
cables, etc.

XU Oil lines, fasteners 

(if equipped)

50 H

6 M

500 (800)

Inspect for leaks and loose 
fittings

Shift Linkage

50 H

6 M

500 (800)

Inspect, lubricate, adjust

D

Steering

50 H

6 M

500 (800)

Lubricate

XU Front Suspension

50 H

6 M

500 (800)

Lubricate

XU Rear Suspension

50 H

6 M

500 (800)

Lubricate

Cooling system 

50 H

6 M

500 (800)

Inspect coolant strength 
seasonally; pressure test 
system yearly

XU Engine oil change

100 H

6 M

1000 (1600) Change the oil and filter

D

Fuel system

100 H

12 M

600 (1000)

Cycle key to pressurize fuel 
pump; check for leaks at fill 
cap, fuel lines/rail and fuel 
pump; replace lines every 
two years

XU Spark plug

100 H

12 M

600 (1000)

Inspect; replace as needed

XU Demand drive fluid

100 H

12 M

-

Change fluid

XU Transmission oil 

(main gearcase)

100 H

12 M

-

Change fluid

87

MAINTENANCE

Periodic Maintenance Chart 

UX Perform these procedures more often for vehicles subjected to severe use.
D

 

Have an authorized POLARIS dealer or other qualified person perform these services.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles (Km)

XU Radiator

100 H

12 M

1000 (1600) Inspect; clean external 

surfaces

XU Cooling Hoses

100 H

12 M

1000 (1600) Inspect for leaks

XU Engine mounts

100 H

12 M

1000 (1600) Inspect

Exhaust muffler/
pipe

100 H

12 M

1000 (1600) Inspect

XU Wiring

100 H

12 M

1000 (1600) Inspect for wear, routing, 

security; apply dielectric 
grease to connectors 
subjected to water, mud, etc.

D

Clutches (drive 
and driven)

100 H

12 M

1000 (1600) Inspect; clean; replace worn 

parts

Drive belt

100 H

12 M

1000 (1600) Inspect; replace as needed

D

Front wheel 
bearings

100 H

12 M

1000 (1600) Inspect; replace as needed

D

Brake fluid

200 H

24 M

2000 (3200) Change every two years

Suspension 
bushings

250 H

24 M

2000 (3200) Inspect; replace if necessary

Spark arrester

200 H

24 M

2000 (3200) Clean daily when driving in 

mud and water; replace a 
cracked or damaged arrester 
before operating (see page 
108)

XU Coolant

-

60 M

-

Replace coolant

XU Valve clearance

500 H

-

5000 (8000) Inspect; adjust as needed

D

Toe adjustment

-

Inspect periodically; adjust 
when parts are replaced

Headlight aim

-

Adjust as needed

88

MAINTENANCE

Lubrication Recommendations

Check and lubricate all components at the intervals outlined in the 
Periodic Maintenance Chart beginning on page 83, or more often under 
severe use, such as wet or dusty conditions. Items not listed in the chart 
should be lubricated at the general lubrication interval.

Item

Lube

Method

Engine Oil

PS-4 5W-50 4-Cycle Oil

Add to proper level on dipstick. 
See page 91.

Brake Fluid 

DOT 4 Brake Fluid

Maintain level between fill lines. 
See page 110.

Transmission Oil 
(Main Gearcase)

AGL Gearcase Lubricant & 
Transmission Fluid

See page 95.

Demand Drive Fluid 
(Front Gearcase)

Demand Drive Fluid

See page 94.

Prop Shaft

U-Joint Grease

Locate fittings and grease.

Control Arm Pivot 
Bushings, Front/Rear

All Season Grease or grease 
conforming to NLGI No. 2

Locate fittings and grease.

Stabilizer Bar Bushings

All Season Grease or grease 
conforming to NLGI No. 2

Locate fittings and grease.

Prop Shaft

Grease Fitting

 

 

 

 

 

 

 

Content   ..  19  20  21  22   ..