Snowmobile Polaris (2006 year). Manual - part 3

 

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Snowmobile Polaris (2006 year). Manual - part 3

 

 

1.10

SPECIFICATIONS

700 CLASSIC

MODEL S06PD7HS

Table 1-51: Engine

Engine type

Liberty

Engine displacement

755

Bore in/mm

3.05/77.5

Stroke in/mm

3.15/80

Piston to cylinder clearance in/
mm

.0045-.0074/.114-.188

Piston ring end gap

.014-.020/.35-.50

Operating RPM ±200

7600

Idle RPM 

1700

Clutch engagement RPM ±200

3700

Exhaust valve spring

Purple

Table 1-52: Fuel Delivery

Type

Cleanfire

Throttle body size in/mm

2.0/51

Fuel pressure psi/bar

116/8

Recommended fuel octane 
(R+M/2)

91

Table 1-53: Idle TPS voltage setting

Altitude meters/feet

Voltage ±.01v

0-1800(0-6000)

.93

1800-2700(6000-9000)

.95

> 2700 (>9000)

.97

Table 1-54: Clutching

ALTITUDE

meters

(feet)

DRIVE CLUTCH (P-85)

DRIVEN CLUTCH (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-600

(0-2000)

10-72

Dark Blue / 

White

Red/Black

62/42-46 

ER

23:39-76

600-1200

(2000-4000)

10-72

Dark Blue / 

White

Red/Black

62/42-46 

ER

23:39-76

1200-1800

(4000-6000)

10-70

Dark Blue / 

White

Red/Black

62/42-46 

ER

23:39-76

1800-2400

(6000-8000)

10-68

Black / 

Green

Red/Black

62/38-36 

ER

22:40-76

2400-3000

(8000-10000)

10-66

Black / 

Green

Red/Black

62/38-36 

ER

20:41-76

3000-3600

(10000-12000)

10-64

Black / 

Green

Red/Black

62/38-36 

ER

20:41-76

Drive clutch bolt torque 96 ft-lbs (130Nm)

Table 1-55: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

Table 1-56: Chaincase

Center distance in/cm

8.373/21.27

Reverse type

PERC

Table 1-57: Fluids and capacities

Fuel gal/l

9.2/34.8

Oil qts/l

3/2.8

Coolant qts/l

6.7/6.3

Chaincase oz/ml

11/325.3

Brake fluid type

DOT 4

Table 1-58: M-10 Track

Width in/cm

15/38

Length in/cm

128/325

Lug height in/cm

1.25/3.2

Track tension sag in/cm with 10 
lbs/4.54kg placed 16 in/40.6cm 
ahead of rear idler shaft

7/8” - 1 1/8” (2.2 - 2.9cm)

1.11

SPECIFICATIONS

Table 1-59: Front Suspension

Suspension type

IQ 42.5

IFS shocks

Arvin/7043054

IFS spring rate lbs-in/kg-mm

120/2.1

Spring installed length in/cm

9.95/25.3

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/cm

2.25±.31/5.7±.79

Toe in/mm

0-.12/0-3.0

Table 1-60: M-10 Rear Suspension

Suspension type

M-10 128

Front track shock (FTS)

Fox/7043123*

FTS spring rate
lbs-in/kg-mm

160/2.9

FTS spring installed length 
in/cm

8/20.3

Rear track shock

Fox/7043190*

Lower outer spring
lbs-in/kg-mm

715/12.8

Lower inner spring
lbs-in/kg-mm

425/7.6

Upper spring
lbs-in/kg-mm

273/4.9

Rear travel in/cm

13/33

* notes that shock is rebuildable

Table 1-61: Dimensions

Width in/cm

48/121.9

Length in/cm

115/292.1

Height in/cm

53/134.6

Est dry weight lb/kg

524/237

Table 1-62: Electrical

Stator output

400w@4000RPM

Ignition timing @ 9.6-12.7% 

throttle

16_@3500 

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC

1.12

SPECIFICATIONS

500 INDY

MODEL S06NB4BS

Table 1-63: Engine

Engine type

Fuji

Engine displacement

488cc

Bore in/mm

2.83/72

Stroke in/mm

2.36/60

Piston to cylinder clearance in/
mm

.0035-.0049/.090-.125

Piston ring end gap

.008-.016/.20-.40

Operating RPM±200

7800

Idle RPM

1600

Clutch engagement RPM ±200

4000

Exhaust valve spring

N/A

Table 1-64: Fuel Delivery

Type

TM38

Main Jet

360

Pilot Jet

40

Jet Needle/Clip position

9DFY1-54/2

Needle Jet

P-2 (825)

Throttle gap under cutaway 
in/mm

.078/2.0

Throttle slide cutaway

2

Valve seat

1.5 Viton

Starter jet

145

Pilot air jet

0.9

Fuel screw setting

1.5

Air screw setting

N/A

Recommended fuel octane 
(R+M/2)

87 NonOxy/89 Oxy Min

Table 1-65: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -

3

0

_

F/

<

-3

4

_

C

-30

_

F t

o

 +

1

0

_

F/-34

_

C to

 -23

_

C

-10

_

F t

o

 +

1

0

_

F/-23

_

C to

 -12

_

C

+10

_

F to

 +30

_

F/-1

2

_

C to

 -1

_

C

+3

0

_

F t

o

 +

5

0

_

F/-1

_

C to 

+10

_

C

>50

_

F />+1

0

_

C

0-600

(0-2000)

390

#4

370

#3

360

#3

360

#2

340

#2

320

#2

600-1200

(2000-4000)

370

#3

350

#3

340

#2

320

#2

310

#2

300

#2

1200-1800 

(4000-6000)

350

#3

330

#3

320

#2

300

#2

290

#2

270

#1

1800-2400 

(6000-8000)

320

#3

310

#3

300

#2

280

#2

270

#1

250

#1

2400-3000 

(8000-10000)

300

#3

290

#2

270

#2

260

#1

240

#1

230

#1

3000-3700 

(10000-12000)

280

#2

270

#2

250

#1

240

#1

220

#1

210

#1

Table 1-66: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (P-85)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-900

(0-3000)

10-M5

Gold

Black

36 D 

Button #2

21:40-74

900-1800

(3000-6000)

10-M 

Blue

Gold

Black

36 D 

Button #2

21:40-74

1800-2700 

(6000-9000)

10 MW

Dark 

Blue/

White

Black

36 D 

Button #2

21:40-74

2700-3700 

(9000-12000)

10M Red

Dark 

Blue/

White

Black

36 D 

Button #2

21:40-74

Drive clutch bolt torque 50 ft-lbs

Table 1-67: Belt

Belt part number

3211078

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

Table 1-68: Chaincase

Center distance in/cm

7.92/20.1

Reverse type

PERC

1.13

SPECIFICATIONS

Table 1-69: Fluids and capacities

Fuel gal/l

11.8/44.7

Oil qts/l

3.25/3.1

Coolant qts/l

4.5/4.3

Chaincase oz/ml

9/266.2

Brake fluid type

DOT4

Table 1-70: Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

.82/2.1

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

.375-.5/1-1.3

Table 1-71: Front Suspension

Suspension type

Edge

IFS shocks

Nitrex/7041932

IFS spring rate
lbs-in/kg-mm

100/1.79

Spring installed length in/cm

9.81/24.9

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/mm

.59±.31/15.0±7.9

Toe in/mm

.12-.25/3.0-6.35

Table 1-72: Rear Suspension

Suspension type

Edge

Front track shock (FTS)

Arvin/7041939

FTS spring rate
lbs-in/kg-mm

200/3.58

FTS spring installed length

Fixed

Rear track shock

Fox/7042129*

Rear travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-73: Torsion spring

Torsion spring PNs
(LH/RH)

7041942/7041943

Torsion spring diameter in/mm

.375/9.5

Torsion spring tail angle

77_

Table 1-74: Dimensions

Width in/cm

48/122

Length in/cm

113/287

Height in/cm

48/122

Est dry weight lb/kg

469/212.9

Table 1-75: Electrical

Ignition timing

26_@3000

Spark plug gap in/mm

.028/.71

Spark plug

Champion RN3C

Voltage regulator/output

200watt

Magneto pulse

2

CDI marking

IU2212

 

 

 

 

 

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