Snowmobile Polaris (2006 year). Manual - part 2

1.6

SPECIFICATIONS

550 CLASSIC

MODEL S06ND5BS

Table 1-26: Engine

Engine type

Fuji

Engine displacement

544cc

Bore in/mm

2.87/73

Stroke in/mm

2.56/65

Piston to cylinder clearance in/
mm

.0045-.0053/.11-.13

Piston ring end gap

.016-.022/.40-.55

Operating RPM±200

7000

Idle RPM

1600

Clutch engagement RPM ±200

3800

Exhaust valve spring

N/A

Table 1-27: Fuel Delivery

Type

VM34

Main Jet

280 PTO/270 MAG

Pilot Jet

40

Jet Needle/Clip position

6BGY41/3

Needle Jet

Q-4 (480)

Throttle gap under cutaway 
in/mm

.250/6.35

Throttle slide cutaway

3

Valve seat

1.5 Viton

Starter jet

1.5

Pilot air jet

2.5

Fuel screw setting

N/A

Air screw setting

.75 

Recommended fuel octane 
(R+M/2)

87 NonOxy/89 Oxy Min

Table 1-28: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -

3

0

_

F/

<

-3

4

_

C

-30

_

F t

o

 +

1

0

_

F/-34

_

C to

 -23

_

C

-10

_

F t

o

 +

1

0

_

F/-23

_

C to

 -12

_

C

+10

_

F to

 +30

_

F/-1

2

_

C to

 -1

_

C

+3

0

_

F t

o

 +

5

0

_

F/-1

_

C to 

+10

_

C

>50

_

F />+1

0

_

C

0-600

(0-2000)

300/290

#4

290/280

#3

280/270

#3

270/260

#3

260/250

#3

250/240

#2

600-1200

(2000-4000)

290/280

#3

270/260

#3

260/250

#3

250/240

#3

240/230

#3

230/220

#2

1200-1800 

(4000-6000)

270/260

#3

260/250

#3

250/240

#3

240/230

#2

230/220

#2

220/210

#2

1800-2400 

(6000-8000)

250/240

#3

240/230

#3

230/220

#2

220/210

#2

210/200

#1

200/190

#1

2400-3000 

(8000-10000)

240/230

#3

230/220

#2

220/210

#2

200/190

#2

190/180

#1

180/170

#1

3000-3700 

(10000-12000)

220/210

#2

210/200

#2

200/190

#2

190/180

#1

180/170

#1

170/160

#1

Jetting listed as PTO/MAG

Table 1-29: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-900

(0-3000)

10-62

Dark 

Blue/

White

Red/Blue

S40 ER

19:39- 72

900-1800

(3000-6000)

10-60

Dark 

Blue/

White

Red/Blue

S40 ER

19:39- 72

1800-2700 

(6000-9000)

10-60

Dark 

Blue/

White

Red/Blue

S40 ER

19:39- 72

2700-3700 

(9000-12000)

10-58

Dark 

Blue/

White

Red/Blue

S40 ER

19:39- 72

Drive clutch bolt torque 50 ft-lbs(69Nm)

Table 1-30: Belt

Belt part number

3211078

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

Table 1-31: Chaincase

Center distance in/cm

7.92/20.1

Reverse type

PERC

1.7

SPECIFICATIONS

Table 1-32: Fluids and capacities

Fuel gal/l

11.8/44.7

Oil qts/l

3.25/3.1

Coolant qts/l

N/A

Chaincase oz/ml

9/266.2

Brake fluid type

DOT4

Table 1-33: Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

.82/2.1

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

.375-.5/1-1.3

Table 1-34: Front Suspension

Suspension type

Edge

IFS shocks

Arvin/7041932

IFS spring rate
 lbs-in/kg-mm

100/1.79

IFS spring installed length 
in/cm

9.81/24.9

Front vertical travel in/cm

10/25.4

Ski center distance in/cm

42.5/108

Camber in/mm

.59±.31/15.0±7.9

Toe in/mm

.12-.25/3.0-6.35

Table 1-35: Rear Suspension

Suspension type

Edge

Front track shock (FTS)

Arvin/7041939

FTS Spring rate
lbs-in/kg-mm

100/1.79

FTS Installed length

Fixed

Rear track shock

Fox/7042129*

Rear travel in/cm

13.9/35.3

* notes that shock is rebuildable

Table 1-36: Torsion spring

Torsion spring PNs
(LH/RH)

7041629/7041630

Torsion spring diameter in/mm

.359/9.12

Torsion spring tail angle

77_

Table 1-37: Dimensions

Width in/cm

48/122

Length in/cm

113/287

Height in/cm

48/122

Est dry weight lb/kg

489/222

Table 1-38: Electrical

Ignition timing

27_@3000
14_@6500

Spark plug gap in/mm

.028/.71

Spark plug

NGK BR9ES

Voltage regulator/output

240watt

Magneto pulse

6

CDI marking

CU7242

1.8

SPECIFICATIONS

600 CLASSIC

MODEL S06ND6ES

Table 1-39: Engine

Engine type

Liberty

Engine displacement

599

Bore in/mm

3.04/77.25

Stroke in/mm

2.52/64

Piston to cylinder clearance in/
mm

.0045-.0059/.115-.149

Piston ring end gap

.014-.020/.0356-.508

Operating RPM±200

8100

Idle RPM

1200

Clutch engagement RPM ±200

4000

Exhaust valve spring

Green/Yellow

Table 1-40: Fuel Delivery

Type

TM38

Main Jet

440

Pilot Jet

45

Jet Needle/Clip position

9DFH7-60/3

Needle Jet

P-8

Throttle gap under cutaway 
in/mm

.079/2

Throttle slide cutaway

2.5

Valve seat

1.5

Starter jet

140

Pilot air jet

N/A

Fuel screw setting

2.5

Air screw setting

1

Recommended fuel octane 
(R+M/2)

87 Min. NonOxy

Table 1-41: Jetting

Altitude 

meters 

(feet)

Ambient Temperature

< -25

_

F/<-3

5

_

C

-3

0

_

F to

 -10

_

F/-3

4

_

C to

 -23

_

C

-1

5

_

F t

o

 +5

_

F/-2

6

_

C to

 -15

_

C

0

_

F t

o

 +

2

0

_

F/-18

_

C to

 -7

_

C

+1

5

_

F to 

+

3

5

_

F/

-9

_

C t

o

 +2

_

C

+30

_

F t

o

 +5

0

_

F/

-1

_

C to

 +1

0

_

C

+45

_

F to

 +6

5

_

F/

+7

_

C to

 +1

8

_

C

>+60

_

F/>+1

6

_

C

0-600

(0-2000)

480

#4

460

#4

440

#3

430

#3

420

#3

400

#3

390

#2

380

#2

600-1200

(2000-4000)

450

#4

430

#4

420

#4

410

#3

400

#3

380

#2

360

#2

350

#2

1200-1800 

(4000-6000)

420

#4

400

#4

390

#3

380

#3

370

#2

350

#2

330

#2

320

#2

1800-2400 

(6000-8000)

400

#4

380

#3

360

#2

350

#2

340

#2

330

#2

310

#2

300

#2

2400-3000 

(8000-10000)

370

#3

350

#2

340

#2

330

#2

320

#2

300

#2

280

#2

370

#2

3000-3700 

(10000-12000)

340

#2

330

#2

310

#2

300

#2

290

#2

270

#1

260

#1

250

#1

When using non oxygenated fuel with a research octane 

Number (RON) of greater than 93, decrease the main jet 

number on the above chart by 30.

Table 1-42: Clutching

Altitude meters 

(feet)

Drive Clutch (P-85)

Driven Clutch (TEAM)

Shift 

Weight

Clutch 
Spring

Clutch 
Spring

Driven 

Helix

Gearing

0-900

(0-3000)

10-58

Dark 

Blue/

White

Red/Blue

58/42-36 

ER

23:39-74

900-1800

(3000-6000)

10-56

Dark 

Blue/

White

Red/Blue

58/42-36 

ER

23:39-74

1800-2700 

(6000-9000)

10-54

Dark 

Blue/

White

Red/Blue

58/42-36 

ER

23:39-74

2700-3700 

(9000-12000)

10

Dark 

Blue/

White

Red/Blue

58/42-36 

ER

22:39-74

Drive clutch bolt torque 50 ft-lbs(69Nm)

Table 1-43: Belt

Belt part number

3211080

Belt width in/cm

1.438/3.65

Belt side angle

28_

Outside diameter in/cm

46.625/118.4

Clutch center distance in/cm

11.5/29.2

1.9

SPECIFICATIONS

Table 1-44: Chaincase

Center distance in/cm

7.92/20.1

Reverse type

PERC

Table 1-45: Fluids and capacities

Fuel gal/l

11.8/44.7

Oil qts/l

3.25/3.1

Coolant qts/l

5.6/5.3

Chaincase oz/ml

9/266.2

Brake fluid type

DOT4

Table 1-46: Track

Width in/cm

15/38

Length in/cm

121/307

Lug height in/cm

1/2.5

Track tension sag in/cm with 
10 lbs/4.54kg placed 16 in/
40.6cm ahead of rear idler 
shaft

.875-1.13/2.2-2.9

Table 1-47: Front Suspension

Suspension type

Edge

IFS shocks

Arvin/7041918

IFS spring rate
 lbs-in/kg-mm

90-180/1.6-3.2

IFS Spring installed length 
in/cm

9.5/24.1

Front vertical travel in/cm

10.25.4

Ski center distance in/cm

42.5/108

Camber in/mm

.59±.31/15.0±7.9

Toe in/mm

.12-.25/3.0-6.35

Table 1-48: Rear Suspension

Suspension type

Edge M-10

Front track shock (FTS)

Fox/7042224*

FTS spring rate in-lbs/kg-
mm

160/2.86

FTS pre-load in/mm

.90/23

Rear track shock (RTS)

Fox/7042216*

RTS Springs

7041935-7041936

RTS Spring Rate
lbs-in/kg-mm

185 VAR-1000/3.3-17.9

RTS spring installed length 
in/cm

10.5/25.4

Rear travel in/cm

14/35.6

* notes that shock is rebuildable

Table 1-49: Dimensions

Width in/cm

47.25/120

Length in/cm

113/287

Height in/cm

48/122

Est dry weight lb/kg

497/255.6

Table 1-50: Electrical

Ignition timing

24_@3500RPM

Spark plug gap in/mm

.025/.64

Spark plug

Champion RN57YCC

Voltage regulator/output

280watt

Magneto pulse

6

CDI marking

4010830