|
|
6-20 AF637D 3. Remove the brake hose from the caliper; then remove the caliper. AF636D CLEANING AND INSPECTING 1. Clean all caliper components (except the brake pads) with parts-cleaning solvent. 2. Inspect the brake pads for damage and excessive wear. ! NOTE: For measuring brake pads, see Section 2. ASSEMBLING/INSTALLING 1. Push the pistons into the caliper as far as they will go to allow clearance for the brake pads. 2. Install the brake pads and secure with the pin and cotter pin. AF718D 3. Place the brake caliper assembly into position and secure with the cap screws. Tighten the mechanical caliper to 2.1 kg-m (15 ft-lb). Tighten the hydraulic caliper to 2.8 kg-m (20 ft-lb). 4. Place a new flat washer on each side of the brake hose fitting and install it on the caliper. Tighten to 4.2 kg-m (30 ft-lb). 5. Fill the master cylinder; then bleed the brake system (see Section 2). 6. Install the wheel. Tighten to 5.5 kg-m (40 ft-lb). AF611D 7. Remove the ATV from the support stand and verify brake operation. ! CAUTION Brake fluid is highly corrosive. Do not spill brake ! CAUTION Care should be taken that the piston and cylinder |