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SINUMERIK 840D sl Hardware. Manual (2011-2020) - page 21

Hardware

4.7 Technical data

4.7

Technical data

Table 4- 16 Technical data of the ADI4 module

Safety

Degree of protection

IP20

Protection class

Protection class I in accordance with VDE 0106 Part 1: 1982

(IEC 536);

Protection against ingress of foreign bodies and water in

accordance with IEC 529

Approvals

UL/CSA, CE

Power consumption

Nominal load

12 W

Maximum

30.2 W

Mechanical specifications

Dimensions WxHxD [mm]

154.4 x 325 x 48.5

Weight

Approximately 1.5 kg

Climatic ambient conditions

Heat dissipation

Open-circuit-ventilated

Operation

Storage/transport

Temperature limits

0 … +55° C

-20 to 55 °C/-40 to 70 °C

Relative humidity limits

5 to 95 %

5 to 95 %

without condensation

without condensation

Condensation

Not permitted

Atmospheric pressure

700 to 1060 hPa

700 to 1060 hPa

Transportation altitude

-

-1000 to 3000 m

Shock stress during transportation

Free fall in transport packaging

≤ 1000 mm

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Parameter assignment

5.4 Preconditions, SINUMERIK 840D sl

SlaveOM

The SlaveOM for SINUMERIK 840Di sl allows dialog-based parameter assignment of the DP

slave:

● DP slave SINAMICS S120

● ADI4 DP slave

Within the scope of generating the configuration with SIMATIC STEP 7 HW Config.

The SlaveOM for SINUMERIK 840Di sl is part of the SINUMERIK 840Di sl toolbox.

Note

When using the SlaveOM for SINUMERIK 840Di sl in connection with other CPUs, a

consistency error is reported during the configuration compilation and no system data blocks

are generated.

5.4

Preconditions, SINUMERIK 840D sl

Required components

The following components are required to assign the parameters of SINUMERIK 840D sl NC

and the DP slave ADI4 in SIMATIC STEP7 HW Config:

● References: Commissioning Manual IBN CNC: NCK, PLC, drive

● SIMATIC STEP7, Version 5.3, Service Pack 3 and higher

● SlaveOM (Slave Object Manager) for SINUMERIK 840D sl

SlaveOM

The SlaveOM for SINUMERIK 840D sl allows dialog-based parameter assignment of the DP

slave:

● DP slave SINAMICS S120

● ADI4 DP slave

Within the scope of generating the configuration with SIMATIC STEP 7 HW Config.

The SlaveOM for SINUMERIK 840D sl is part of the SINUMERIK 840D sl toolbox.

Note

When using the SlaveOM for SINUMERIK 840D sl in connection with other CPUs, a

consistency error is reported during the configuration compilation and no system data blocks

are generated.

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Parameter assignment

5.6 PROFIBUS parameters for SINUMERIK 802D sl

5.5.2

Inserting an ADI4 DP slave in the configuration

Procedure

1. To insert an ADI4 DP slave in the configuration, open the hardware catalog using the

View > Catalog menu command.

The ADI4 DP slave can be found at:

- Profile: Standard

PROFIBUS DP > SINUMERIK > ADI4

SIMATIC Technology CPU

If S7-Technology was installed for the Technology CPU, the ADI4 DP slave is located

under:

- Profile: SIMATIC Technology CPU

PROFIBUS DP (DRIVE) > Other FIELD DEVICES > SINUMERIK > ADI4

2. Using a drag-and-drop operation, select the ADI4 DP slave and move it onto to the DP

master system in the station window.

The DP master system is displayed in the station window with the following symbol:

When you release the left mouse button, the DP slave ADI4 is inserted into the configuration.

Note

As you drag the DP slave, the cursor appears as a circle with a slash through it. When the

cursor is positioned exactly over the DP master system, it changes to a plus sign, and the

DP slave can be added to the configuration.

5.6

PROFIBUS parameters for SINUMERIK 802D sl

The PROFIBUS parameters are set for SINUMERIK 802D sl by activating one of the defined

configurations supplied. The PROFIBUS parameter values of the various configurations as

well as the activation of a configuration are described in:

References

SINUMERIK 802D sl Toolbox > Readme: ADI4_SDB.PDF

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Parameter assignment

5.7 PROFIBUS parameters

5.7

PROFIBUS parameters

5.7.1

Parameter components

Configuring the PROFIBUS parameters

The PROFIBUS parameters are a result of the following:

● PROFIBUS address

● Number of axes and encoders (message frame type)

● I/O addresses

5.7.2

PROFIBUS address

Procedure

Inserting an ADI4 DP slave into the configuration will open the "Properties - PROFIBUS

Interface ADI4" dialog, "Parameters" tab:

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45

Parameter assignment

5.7 PROFIBUS parameters

The displayed address value was automatically set by HW Config to the next available

PROFIBUS address within the configuration.

NOTICE

The PROFIBUS address of the ADI4 DP slave can be set to any value, in principle.

However, it must be ensured that the PROFIBUS address setting in HW Config matches

the DIP switch setting on the ADI4 DP slave:

There is no automatic adjustment!

The following data must agree:

• SIMATIC S7 configuration ADI4 DP slave

PROFIBUS address

• ADI4 module DIP switch S2

PROFIBUS address

Note

PROFIBUS address 127

If PROFIBUS address is set to 127, when the module powers up, the firmware release is

displayed on the internal module LEDs using a flashing code. It is not recommended to use

PROFIBUS address 127 as this lengthens the time that the module requires to power up.

After the dialog is confirmed with "OK", the "DP Slave Properties" dialog box is opened.

Continue with the parameter assignment for the message frame type.

5.7.3

Message frame type

Message frame type

The ADI4 DP slave is operated with a specific message frame type:

4 axes, each with one encoder (standard message frame 3) and I/O data

ADI4 - Analog drive interface for 4 axes

46

Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.7 PROFIBUS parameters

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Setting the message frame type

By default, no message frame type is selected. The ADI4-specific message frame type must

be explicitly selected in the "Configuration" tab.

1. In the "DP Slave Properties" dialog box, select the "Configuration" tab.

2. In the "Default" list, select the entry "4 axes, each with one encoder, Standard message

frame 3 + IO, PZD-5/9 O/I 1/1".

3. Click "OK".

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47

Parameter assignment

5.7 PROFIBUS parameters

Message frame structure

The message frame is structured as follows:

Table 5- 1

Message frame structure

Message frame type

Description

4 axes, each with one encoder, Standard

4 x Standard message frame 3 and 1 PZD word

message frame 3 + IO, PZD-5/9 O/I 1/1

each for digital I/O data

PZD x/y Number of process data words, x: Setpoint, y: Actual value, e.g. PZD-5/9:

5 process data words for setpoints

9 process data words for actual values

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ADI4 - Analog drive interface for 4 axes

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Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.7 PROFIBUS parameters

Message frame type

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NOTICE

The message frame type setting for the ADI4 DP slave in HW Config must agree with the

message frame type setting in the controller.

There is no automatic adjustment.

Encoder control word Gx_STW

Description of the encoder control word (extract) for:

● Find reference mark

● On-the-fly measurement

● Encoder error

Table 5- 2

Encoder control word Gx_STW (extract)

Bit

Name

Signal status, description

Find reference mark: Bit 7 = 0

Bit

Meaning

Homing using:

0

Function 1:

Encoder zero mark (except in "611U conformant

mode")

1

Function 2:

Rising edge of external zero mark

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Parameter assignment

5.7 PROFIBUS parameters

Bit

Name

Signal status, description

0

2

Function 3:

Falling edge of external zero mark

3

Function 4:

Not used

On-the-fly measurement: Bit 7 = 1

Bit

Meaning

Measuring using:

Find

0

Function 1:

Measuring Input 1 rising edge

reference

1

1

Function 2:

Measuring Input 1 falling edge

mark

2

Function 3:

Measuring Input 2 rising edge

or

Functions

3

Function 4:

Measuring Input 2 falling edge

On-the-fly

measure-

Note

ment

• Bit 0 to 3

Bit x = 1 Function requested

Bit x = 0 Function not requested

2

• If more than one function is enabled, the values for all functions cannot be read

until all functions have ended and this has been signaled via the relevant status

bit (G1_ZSW, Bit 0 - Bit 3 = 0).

• On-the-fly measurement

3

The rising and falling edges of the measuring input can be enabled

simultaneously. The measuring input signal is detected according to the

direction of the signal change. The measured values are read out consecutively.

Notice

ADI4 only supports measurement on a rising or falling edge.

• Find reference mark and on-the-fly measurement

Only one of the two functions can be active at a time.

4

Bit 6, 5, 4

Meaning

000

- -

5

Command

001

Activate function x

6

010

Read value x

011

Cancel function x

7

Mode

0

Find reference mark

1

On-the-fly measurement

:

:

15

Encoder error

0

No error

1

Encoder error pending; error code in Gx_XIST2

Additional encoder actual value Gx_XIST2

Error codes in Gx_XIST2 where G1_ZSW, Bit 15 = 1

Table 5- 3

Error codes in Gx_XIST2

G1_XIST2

Meaning

Possible causes/description

1Hex

Encoder sum error

The encoder signal levels are too low, faulty (inadequate

shielding) or cable breakage monitoring has been tripped.

2Hex

Zero mark monitoring

A fluctuation in the measured rotor position has arisen

between two encoder zero marks (encoder pulses may be

lost).

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Parameter assignment

5.9 Function parameters

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"DP Slave Properties" dialog box, "Encoder" tab

5.9.1

Encoder type

Encoder type "not available"

An encoder type setting of "not available" for encoder x means that axis x does not exist, or

that it is not to be operated. Net data transmitted for this axis in the PROFIBUS message

frame are empty.

Encoder type TTL

Encoder parameter:

● Resolution

Encoder resolution in encoder pulses per encoder revolution

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Parameter assignment

5.9 Function parameters

● Encoding

The following encoder codes are supported:

- Binary

- Gray

● Baud rate

The following baud rates are supported:

-

187.5 kbit/s

–

375 kbit/s

–

750 kbit/s

NOTICE

Regarding SSI encoders (absolute encoders), the following limitations should be

observed:

• The baud rate setting must be identical for all SSI encoders. If baud rate settings

are different, the baud rate of the SSI encoder with the highest encoder number is

used.

• In conjunction with ADI4, only SSI encoders with "Christmas tree" data output

format (TSSI) can be operated.

5.9.2

Unipolar spindle or unipolar motor

Introduction

The drive can be moved in two directions. Selecting the "Unipolar spindle" option switches

over the voltage range of the analog output voltage.

Unipolar spindle not selected

If the "Unipolar spindle" option button is not selected, an analog voltage in the range of -10 V

to +10 V is output as the setpoint.

Unipolar spindle selected

If the "Unipolar spindle" option button is selected, an analog voltage in the range of 0 V to

+10 V is output as the setpoint. Depending on the actual speed setpoint, the direction of

rotation is then output via a digital output of the ADI4:

● Direction of rotation signal for axis 1 -> digital output X6-1, pin 6

● Direction of rotation signal for axis 2 -> digital output X6-1, pin 7

● Direction of rotation signal for axis 3 -> digital output X6-1, pin 8

● Direction of rotation signal for axis 4 -> digital output X6-1, pin 9

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55

Parameter assignment

5.9 Function parameters

Direction of rotation signal

The following voltage level is available at the digital outputs X6-1, pins 6 - 9 depending on

the direction of rotation:

● M3 (spindle CW)= 24 V

● M4 (spindle CCW) = 0 V

● M5 (spindle stop) = 24 V

5.9.3

Shutdown ramp

Shutdown ramp

The "Shutdown ramp" parameter specifies a function that is linear with respect to time. If an

error is detected in the ADI4, all ADI4 drives are slowed down to Setpoint "0" in accordance

with this function.

A parameter value of "0" brings the drives to an immediate stop (braking at the current limit).

● Unit: [ms]

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Parameter: Shutdown ramp

①

Maximum setpoint

②

Current setpoint

③

Parameter value: Shutdown ramp

5.9.4

Shutdown delay

Shutdown delay parameter

The "Shutdown delay" parameter can be used to specify a time after which all ADI4 drives

are slowed down to the setpoint "0" following a temperature alarm in the ADI4.

After the "Shutdown delay" has elapsed, the "Shutdown ramp" is taken into account.

● Unit: [s]

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Parameter assignment

5.9 Function parameters

5.9.5

Tolerable sign-of-life failures

"Tolerable sign-of-life failures" parameter

The "Tolerable sign-of-life failures" parameter specifies the number of sign-of-life failures

tolerated for the DP master. If the assigned number is exceeded, the setpoint interfaces of

the drives are ramped down to the value "0" using the "Shutdown ramp".

NOTICE

Presently, the "Tolerable sign-of-life failures" parameter may only be used on values in the

range of 0 to 13.

5.9.6

Reserved bits for fine resolution

"Additional substitute bits for fine resolution" parameter

The "Additional substitute bits for fine resolution" parameter specifies the desired pulse

multiplication of the encoder increments transmitted in actual encoder values G1_XIST1 and

G1_XIST2.

Presently, the number of additional substitute bits for fine resolution must be set permanently

to 11. This corresponds to a pulse multiplication of: 2¹¹ = 2048.

NOTICE

The "Reserved bits for fine resolution" parameter must always be set to 11.

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NOTICE

Corresponding to the "Additional substitute bits for fine resolution" parameter, the following

must be entered in the axis-specific machine data:

MD30260 $MA_ABS_INC_RATIO (ratio of the absolute resolution to the incremental

resolution)

the value 2^{"Additional fine bits for fine resolution"} = 2¹¹ = 2048.

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Parameter assignment

5.9 Function parameters

5.9.7

611U conformant mode

Setting options

In 611U conformant mode, the signal source for homing of axes is no longer specified using

the PROFIDrive standard message frame (STD3, encoder control word G1_STW), but rather

using the additional digital output word in the PROFIBUS message frame of the ADI4 (see

table "Message frame structure" in the "Message frame type" section).

611U conformant mode:

● Not selected

The signal source for homing is specified via the encoder control word Gx_STW in the

PROFIDrive standard message frame.

● Selected

The signal source for homing is specified via the additional digital output word in the

PROFIBUS message frame.

Digital output word

The signal sources for the homing are selected on an axis-specific basis via the following

bits of the output word (see also output word in the table "Message frame structure" in the

"Message frame type" section)

Table 5- 4

Output word: Signal sources for homing

Bit

Value

Signal source for homing

8

0

Axis 1: Zero mark of encoder 1 (X4-1)

1

Axis 1: Rising edge of external zero mark 1 (X6-2, pin 2)

9

0

Axis 2: Zero mark of encoder 2 (X4-2)

1

Axis 2: Rising edge of external zero mark 2 (X6-2, pin 3)

10

0

Axis 3: Zero mark of encoder 3 (X4-3)

1

Axis 3: Rising edge of external zero mark 3 (X6-2, pin 4)

11

0

Axis 4: Zero mark of encoder 4 (X4-4)

1

Axis 4: Rising edge of external zero mark 4 (X6-2, pin 5)

If the 611U conformant mode has been parameterized for an axis to be homed, the axis-

specific signal for selection of the signal source must be set in the digital output word of the

ADI4 from the PLC user program, before the "Reference mark search" function is requested

in the encoder control word.

The following sections show the basic system structure and the respective boundary

conditions of the individual homing methods.

Exiting the dialog box

If the "DP Slave Properties" dialog box is exited with "OK", the data are accepted and the

dialog box is closed.

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58

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Parameter assignment

5.9 Function parameters

Step1: End

Step 1 of the ADI4 DP slave parameterization is now complete.

See also

Message frame type (Page 46)

Boundary conditions (Page 61)

5.9.8

Homing using encoder zero mark

System setup

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Function

Once the controller requests homing, the ADI4 transmits the actual encoder value to the

controller as the home position the next time it detects an encoder zero mark.

Without 611U conformant mode

No further measures are required.

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

59

Parameter assignment

5.9 Function parameters

With 611U conformant mode

The relevant signal for the axis to be homed (e.g. axis 1) must be set in the digital output

word:

● Digital output word:

Bit 8: = 0 => "Axis 1: Zero mark of encoder 1 (X4-1)"

5.9.9

Homing using external zero mark

System setup

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Basic system structure: Homing using external zero mark

Function

Once the controller requests homing, the ADI4 transmits the actual encoder value to the

controller as the home position the next time it detects an external zero mark signal.

Without 611U conformant mode

The controller must define the relevant function via encoder control word G1_STW:

● Function 2 (homing via rising edge of external zero mark)

● Function 3 (homing via falling edge of external zero mark)

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Parameter assignment

5.10 Parameterization of the DP communication

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5.10.3

Equidistant master cyclic component TDX

Procedure

Once synchronization to the equidistant DP cycle has been enabled for all DP slaves, the

time required for the cyclic component of the DP communication must be recalculated.

The calculation is performed automatically by the DP master each time the equidistant bus

cycle is enabled. This is performed in the following dialog box by selecting/clearing the

"Activate equidistant bus cycle" check box.

Dialog: Continuation

Dialog box: DP slave properties

Tab: General

Group: Node/Master System

Button: PROFIBUS...

ADI4 - Analog drive interface for 4 axes

64

Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.10 Parameterization of the DP communication

Dialog box: Properties - PROFIBUS interface ADI4 ...

Tab: Parameters

Button: Properties...

Dialog box: PROFIBUS properties

Tab: Network settings

Button: Options...

Dialog box: Options

Tab: Equidistance

1. Radio button: Activate equidistant bus cycle ☐ (deselect)

2. Radio button: Activate equidistant bus cycle ☑ (select)

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Note

If there are different equidistant DP slave types (for example, different SIMODRIVE drives,

ADI4, etc.) in an S7 project, you must first perform the following two steps for each DP slave

type:

1. Synchronize drive to equidistant DP cycle

2. Perform alignment

You can then continue to set the other parameters.

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

65

Parameter assignment

5.10 Parameterization of the DP communication

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"Options" dialog box

5.10.5

DP cycle TDP

Procedure

In the "Factor" entry field of the "DP cycle (ms)", enter a value such that the resulting DP

cycle is equal to the equidistant DP cycle.

Dialog: Start

Dialog: DP slave properties

Tab: Isochronous operation

Entry field: Factor = 16 (example value)

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

67

Parameter assignment

5.10 Parameterization of the DP communication

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Note

The DP cycle time ("DP cycle" parameter) of the ADI4 DP slave must be set to the same

value as the DP cycle time setting for the DP master ("Equidistant DP cycle" parameter):

DP cycle = equidistant DP cycle

See also

Boundary conditions (Page 78)

ADI4 - Analog drive interface for 4 axes

68

Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.10 Parameterization of the DP communication

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ADI4 - Analog drive interface for 4 axes

70

Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.10 Parameterization of the DP communication

Sequence, T_MAPC : T_DP = 1 : 1

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ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

71

Parameter assignment

5.10 Parameterization of the DP communication

Dialog: Start

Dialog: DP slave properties

Tab: Isochronous operation

Entry field: Factor = 2 (example value)

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Note

The following condition must be observed for the time of actual value acquisition Ti:

Base time ≤ actual value acquisition ≤ DP cycle

See also

Boundary conditions (Page 78)

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

73

Parameter assignment

5.10 Parameterization of the DP communication

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Note

The following condition must be observed for the time of setpoint acceptance To:

Equidistant master cyclic component + base time ≤ setpoint acceptance ≤ DP cycle

See also

Boundary conditions (Page 78)

5.10.9

Alignment

Procedure

The alignment is used to transfer the values of the current ADI4 DP slave displayed in the

"Isochronous operation" tab to all the other ADI4 DP slaves of the configuration.

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

75

Parameter assignment

5.10 Parameterization of the DP communication

Dialog: End

Dialog: DP slave properties

Tab: Isochronous operation

Button: Alignment

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ADI4 - Analog drive interface for 4 axes

76

Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.10 Parameterization of the DP communication

5.10.10

Boundary conditions

ADI4 from MLFB: 6FC5 211-0BA01-0AA1

The following boundary conditions must be observed when making the final parameter

assignment of the equidistant DP cycle in conjunction with ADI4 from the following MLFB

onwards: 6FC5 211-0BA01-0AA1:

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1. Equidistant DP cycle (TDP)

TDP = 2* n * 125 us;

with n ≧ 4 ( => minimum TDP = 1 ms)

2. Setpoint acceptance (To)

(TDX + 125 us) ≤TO < TDP;

with rounded variable TDX = TDX, rounded to an integer

multiple of 125 us

3. Actual value acquisition (Ti)

250 us ≤ TI ≤ 625 us

4. TI and TO cannot be in the same 125 us cycle clock

ΔT ≠ 0; with ΔT = TDP - TI - TO

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78

Manual, 03/2010, 6FC5297-0BA01-0BP5

Parameter assignment

5.10 Parameterization of the DP communication

5. If TO == (TDP - 125 us)

Then for TI, the following must apply: TI > 3 * 125 us

6. If TO == (TDX + 125 us)

Then for (TI + TO), the following must apply: (TI + TO) ≠(TDP + 125 us)

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Typical parameter values

Equidistant DP cycle (TDP)

2.000 ms

Actual value acquisition (Ti)

0.250 ms

Setpoint acceptance (To)

1.000 ms

Note

The ADI4 DP slaves

• Order number (MLFB): 6FC5 211-0BA01-0AA0

• Order number (MLFB): 6FC5 211-0BA01-0AA1 or

0AA2

manifest a different behavior for a parameter assignment deviating from the boundary

conditions indicated above for actual value acquisition (Ti) and setpoint acceptance (To).

• ADI4 DP slave with MLFB ...-0AA0

If parameters are assigned that deviate from the boundary conditions indicated above,

they are ignored by this ADI4 DP slave, as parameters are fixed internally. The ADI4 DP

slave establishes cyclic communication with the DP master using values that differ from

the parameterized preset values without an error message.

• ADI4 DP slave with MLFB ...0AA1 or ...0AA2

If parameters are assigned that deviate from the boundary conditions indicated above

and these parameters are downloaded to the ADI4 DP slave, the ADI4 DP slave does not

establish cyclic communication with the DP master.

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

79

Further information

6.3 Linear encoder with distance-coded zero marks / reference marks

Examples for Christmas tree formats that are supported

25-bit multiturn encoder, Christmas tree format, multiturn: 12-bit, singleturn: 13 bit ⇒ resolution: 2¹³ = 8192

25-bit multiturn encoder, Christmas tree format (multiturn: 12-bit, singleturn: 12 bit ⇒ resolution: 2¹³ = 8192

25-bit multiturn encoder, Christmas tree format (multiturn: 8-bit, singleturn: 12 bit ⇒ resolution: 2¹³ = 8192

25-bit multiturn encoder, Christmas tree format (multiturn: 9-bit, singleturn: 13 bit ⇒ resolution: 2¹³ = 8192

21-bit multiturn encoder, Christmas tree format (multiturn: 8-bit, singleturn: 13 bit ⇒ resolution: 2¹³ = 8192

13-bit singleturn encoder (left aligned) ⇒ resolution: 2¹³ = 8192

6.3

Linear encoder with distance-coded zero marks / reference marks

Machine data

The following machine data must be set for the commissioning of the measuring system of a

machine axis with linear encoder and distance-coded zero marks / reference marks:

Number

Identifier: $MA_

Meaning

30240

ENC_TYPE

Encoder type (data transmission)

31000

ENC_IS_LINEAR

Encoder type (type of construction) Linear encoders

ADI4 - Analog drive interface for 4 axes

82

Manual, 03/2010, 6FC5297-0BA01-0BP5

Further information

6.3 Linear encoder with distance-coded zero marks / reference marks

Number

Identifier: $MA_

Meaning

31010

ENC_GRID_POINT_DIST

Signal period or scale division / EXE factor

31040

ENC_IS_DIRECT

Encoder mounting method: Direct measuring system

32100

AX_MOTION_DIR

Traversing direction (does not affect the control sense)

32110

ENC_FEEDBACK_POL

Encoder value polarity (affects the control sense)

34090

REFP_MOVE_DIST_CORR

Zero point/reference point offset

The offset between the machine zero point and the first

reference mark.

34200

ENC_REFP_MODE

Homing mode

34300

ENC_REFP_MARKER_DIST

Reference mark distance (basic distance)

34310

ENC_MARKER_INC

Interval between two reference marks

Note

Heidenhain: For all linear encoders with distance-coded

zero marks / reference marks 20 µm

34320

ENC_INVERS

Orientation of the measuring system in relation to axis

motion

Example

The following example illustrates how the mounting conditions of the machine axis and linear

encoder have to be taken into account in the machine data for the machine axis concerned.

Type of linear encoder with distance-coded zero marks / reference marks used:

Heidenhain: LS 476 C

Technical characteristics (extract)

Value

Measuring length

270 mm

Reference mark distance

20 mm

Signal period of the incremental signals with scale division of 0.02 and integrated

0.004 mm

interpolation: 5x

Distance between two reference marks (specific to Heidenhain)

0.02 mm

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Linear encoder: LS 476 C

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

83

Further information

6.3 Linear encoder with distance-coded zero marks / reference marks

Because of the various possibilities regarding the orientation of the machine axis and linear

encoder (same sense / opposite sense), it is necessary to distinguish between two

scenarios.

Machine data remains the same in both cases:

Number

Identifier: $MA_

Value

30240

ENC_TYPE

2

31000

ENC_IS_LINEAR

1

31010 *

ENC_GRID_POINT_DIST

0.004

31040

ENC_IS_DIRECT

1

34200

ENC_REFP_MODE

3

34300 *

ENC_REFP_MARKER_DIST

20

34310 *

ENC_MARKER_INC

0.02

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Machine axis with linear encoder: Equidirectional orientation

Orientation-dependent machine data

32100

AX_MOTION_DIR

1

32110

ENC_FEEDBACK_POL

1

34090

REFP_MOVE_DIST_CORR

RO

34320

ENC_INVERS

0

ADI4 - Analog drive interface for 4 axes

84

Manual, 03/2010, 6FC5297-0BA01-0BP5

Further information

6.3 Linear encoder with distance-coded zero marks / reference marks

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Machine axis with linear encoder: Inverse orientation

Orientation-dependent machine data

32100

AX_MOTION_DIR

1

32110

ENC_FEEDBACK_POL

-1

34090

REFP_MOVE_DIST_CORR

RO

34320

ENC_INVERS

1

ADI4 - Analog drive interface for 4 axes

Manual, 03/2010, 6FC5297-0BA01-0BP5

85

Fundamental safety instructions

1

1.1

General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

● Only work on electrical devices when you are qualified for this job.

● Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any of

the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse sequence.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.

● Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

Operator panel front: OP 015 black

Manual, 05/2019, A5E35227814B AB

5

Fundamental safety instructions

1.1 General safety instructions

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can result

in death or severe injury.

● Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

● Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shields

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

● As a minimum, connect cable shields and the cores of cables that are not used at one end

at the grounded housing potential.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when touched,

can result in death or severe injury.

● Ground the device in compliance with the applicable regulations.

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of

fire and smoke. This can result in serious personal injury or property damage.

● Install built-in units in a suitable metal cabinet in such a way that personnel are protected

against fire and smoke, or take other appropriate measures to protect personnel.

● Ensure that smoke can only escape via controlled and monitored paths.

Operator panel front: OP 015 black

6

Manual, 05/2019, A5E35227814B AB

Fundamental safety instructions

1.1 General safety instructions

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

When radio devices or mobile phones with a transmission power > 1 W are used in the

immediate vicinity of components, they may cause the equipment to malfunction.

Malfunctions may impair the functional safety of machines and can therefore put people in

danger or lead to property damage.

● If you come closer than around 2 m to such components, switch off any radios or mobile

phones.

● Use the "SIEMENS Industry Online Support app" only on equipment that has already been

switched off.

WARNING

Fire due to inadequate ventilation clearances

Inadequate ventilation clearances can cause overheating of components with subsequent fire

and smoke. This can cause severe injury or even death. This can also result in increased

downtime and reduced service lives for devices/systems.

● Ensure compliance with the specified minimum clearance as ventilation clearance for the

respective component.

NOTICE

Overheating due to inadmissible mounting position

The device may overheat and therefore be damaged if mounted in an inadmissible position.

● Only operate the device in admissible mounting positions.

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that

may result in serious injury or death.

● Observe the information in the appropriate product documentation before commissioning.

● Carry out a safety inspection for functions relevant to safety on the entire system, including

all safety-related components.

● Ensure that the safety functions used in your drives and automation tasks are adjusted and

activated through appropriate parameterizing.

● Perform a function test.

● Only put your plant into live operation once you have guaranteed that the functions relevant

to safety are running correctly.

Operator panel front: OP 015 black

Manual, 05/2019, A5E35227814B AB

7

Fundamental safety instructions

1.3 Warranty and liability for application examples

Note

Important safety notices for Safety Integrated functions

If you want to use Safety Integrated functions, you must observe the safety notices in the Safety

Integrated manuals.

1.2

Equipment damage due to electric fields or electrostatic discharge

Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules

or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual

components, integrated circuits, modules or devices.

● Only pack, store, transport and send electronic components, modules or devices in their

original packaging or in other suitable materials, e.g conductive foam rubber of aluminum

foil.

● Only touch components, modules and devices when you are grounded by one of the

following methods:

- Wearing an ESD wrist strap

- Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

● Only place electronic components, modules or devices on conductive surfaces (table with

ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

1.3

Warranty and liability for application examples

Application examples are not binding and do not claim to be complete regarding configuration,

equipment or any eventuality which may arise. Application examples do not represent specific

customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated

correctly. Application examples do not relieve you of your responsibility for safe handling when

using, installing, operating and maintaining the equipment.

Operator panel front: OP 015 black

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Manual, 05/2019, A5E35227814B AB

Description

2.2 Operator controls and displays

Note

Connecting USB devices

The OP 015 black does not have any USB interfaces on the front. If required, the rear USB

interfaces can be routed to the front via a USB extension (see Section "Keyboards and

additional components").

Naming convention

The following generic term is used in this documentation:

● PCU: Describes the SINUMERIK PCU 50 or the SIMATIC IPC 427E, in each case including

PCU basic software.

2.2

Operator controls and displays

2.2.1

View

① Multiple finger operating area for operating software (softkeys) in the display area

② Green LED bars for POWER OK (left) and key feedback (right)

③ Alphabetic key group

④ Caps lock key incl.keylock - green LED (displays keylock active or Caps lock key)

⑤ Numeric key group

⑥ Cursor key group

⑦ Control key group

Figure 2-1

Front view of the OP 015 black operator panel front

Operator panel front: OP 015 black

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Manual, 05/2019, A5E35227814B AB

Description

2.2 Operator controls and displays

Overview of the key symbols

The key symbols used on the operator panel front are shown below along with the

corresponding function keys on the PC keyboard.

Key

Function corresponds to the

Key

Function corresponds to the

PC key function

PC key function

Esc

End

F11

Backspace

F12

Tab

Space

(only intended for internal key-

board changeover)

Caps lock

Ctrl key

Home

Alt key

Page up

Delete

Page down

Insert

Cursor up

Enter

Cursor left

5 (in numeric key group)

Cursor right

A, ..., Z

<Shift> A, ..., Z

Cursor down

Display

Pixel error according to DIN EN ISO 9241-307, Error class II.

2.2.4

Screen saver

If an image with high contrast is displayed without change for longer than one hour, the dark-ON

function must be activated for energy efficiency reasons.

Operator panel front: OP 015 black

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Manual, 05/2019, A5E35227814B AB

Description

2.3 Interfaces

The time can be adapted individually. Further information can be found at:

Commissioning of Basic Software and Operating Software, SINUMERIK Operate (IM9)

2.3

Interfaces

The OP 015 black operator panel front has the following interfaces:

Interface name

Connector

Speed

Permissible to-

Connector type

name

tal length

Ethernet interface

X202

1000 Mbps

Max. 100 m

8-pin RJ45 socket

Double USB interface 1

X203, X204

480 Mbps each

Max. 1.8 m

Double USB socket

24 V power supply

X206

-

max. 30 m

3-pin Combicon con-

nector

USB interface 2

X213

480 Mbps

Max. 1.8 m

Single USB socket

Rear

① X206

Power supply (with connector that can be screwed in place)

② -

Strain relief for connecting cables

③ -

M5 grounding screw (for screw connection with cable lug)

④ X203 / X 204 / USB interfaces

X213

⑤ X202

Ethernet interface

Operator panel front: OP 015 black

Manual, 05/2019, A5E35227814B AB

19

Mounting

3

WARNING

Electric shock in the event of an individual error when grounding is insufficient

If the panel is installed with inadequate grounding in an environment with hazardous voltages,

this may cause an electric shock in the event of an individual error. This can result in death,

serious injury and material damage.

Adequately ground the conductive parts of the panel in accordance with the nationally

applicable regulations. When dimensioning the protective conductor connection, note the fuse

ratings of the electrical circuits with hazardous voltages, which would have an effect in

possible individual error scenarios.

WARNING

Unexpected machine movements caused by defective grounding

A defective or non-existent ground connection can lead to malfunction of the touch screen.

The malfunction can trigger an unexpected machine movement, or a machine movement can

no longer be stopped.

Ground the touch screen with the shortest possible cable with a minimum conductor cross-

section of 2.5 mm².

WARNING

Parasitic voltage

If the device is installed with inadequate insulation in an environment with higher/more

hazardous voltages, parasitic voltages may occur. This can result in death, serious injury and

material damage.

Insulate the cables appropriately for the highest voltage coming into consideration.

The safety of a system with an integrated operator panel front is the responsibility of the system

installer.

The installation is performed in accordance with the installer's instructions.

Observe all the relevant information from this manual regarding installation.

Operator panel front: OP 015 black

Manual, 05/2019, A5E35227814B AB

21

Mounting

Dimensions

37

483

11

10*

OP 015 black with TCU (integrated)

* Clearance for cable and ventilation

Table 3-1

Dimensions of the mounting opening

Width (mm)

Height (mm)

Mounting depth + clearance (mm)

450

290

37 + 10

The OP 015 black is mounted using the tension jacks provided (2.5 mm profile; 20 mm long).

When using the tension jacks, holes or threaded holes are not required.

This mounting method also enables the IP65/IP66 degree of protection if the mounting panel

corresponds to the requirements specified in the dimension drawing. The seal (PU foam seal)

to the mounting panel is already provided on the OP 015 black.

Operator panel front: OP 015 black

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Manual, 05/2019, A5E35227814B AB

Mounting

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)RU ,3

PLQ

PD[

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)RU ,3

PLQ

PD[

3UHVVXUH SRLQWV IRU WHQVLRQ MDFNV

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Figure 3-1

Dimension drawing for installing the OP 015 black operator panel front

One person installation

You should also observe the data provided in Section "General information and networking" →

"Application planning" → "Climatic and mechanical environmental conditions" → "Cooling".

NOTICE

Impermissible mounting positions can cause malfunctions

Observe the permissible mounting position: Deviating by up to 45º from the vertical.

NOTICE

Damage to the glass front

Do not use suction grippers to lift the glass front.

Operator panel front: OP 015 black

Manual, 05/2019, A5E35227814B AB

23

Mounting

1. Insert the operator panel front in the panel cutout from the front.

Figure 3-2

Inserting the operator panel

NOTICE

Damage to the sealing

The seal must not be damaged when installing the device so that the maximum achievable

degree of protection can be fulfilled. Therefore, insert the OP 015 black centered in the

panel cutout.

2. Tilt and press the operator panel front into the panel cutout. The catches must be pressed

down.

Operator panel front: OP 015 black

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Manual, 05/2019, A5E35227814B AB

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