Caterpillar. Dealer service tools catalog (2018) - page 37
Vehicle System Tools
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Stand Assembly, Tool Group
Model Usage: 777, 784, 785, 789, 793 Off-
• TheStand Assembly is used to hold the front
• The tool group is used to align the bolt pattern
Highway Trucks
struts during disassembly and assembly. -
on suspension shaft with steering linkage on
Stand can be used to ship and store front
Extended Life Powertrain Struts (XLP)
Warranty: Caterpillar ®Six Months
struts. - A mounting location for the dealer
• Both tools for use on left and right front struts
to mount a winch is provided to allow the
• Both tools are Made As Ordered
turning of the wheel during assembly.
Part Number
Description
Dimensions
355-5007
Stand Assembly
1956 x 1524 x 1829 mm (77 x 59.99 x 72in)
373-2633
ToolGroup
692 x 572 mm (27.24 x 22.51 in)
Reaction Arm Tools
Essential Tool
• Used with other required tooling to loosen/
• Plates can become wedged during use and
tighten nuts on front suspension struts
feature 7/8 - 14 threaded holes to aid in
Model Usage: 795F AC and 797F Off-Highway
removal (bolts not supplied)
Truck
Reaction Arm Back-up Plates
• Made from hardened steel
Warranty: Caterpillar ®Six Months
• Used to initially tighten nuts on top and
bottomof struts
Reaction Arm
• 334-8335 used for 4-bolt pattern on top of
• Used to obtain proper torque after initial
strut
tightening
• 334-8336 used for 6-bolt pattern on bottom
• Used with 194-7586 Pneumatic Wrench Group
of strut
(RAD 2000)
Item
Part Number
Description
1
334-8335
Reaction Arm Back-up Plate
2
334-8336
Reaction Arm Back-up Plate
3
335-6485
Reaction Arm
Reaction Arm - Slew Gear Bolt Torquing (390 Custom)
Model Usage: 390D
• Designed to work with 390D Slew Gear Bolts
• Tool arrangement can be used for torquing
and loosening bolts through access window
Warranty: Manufacturer’s Limited Lifetime
• Custom made to work only with 385-7874
in frame
hydraulic torque wrench
Part No.
Description
UsedWith
458-9480
Custom Reaction Arm - 4338 Nm (3200lb/ft)
385-7874
Recommended Tool Group
Part No.
Description
385-7874
Hydraulic Torque Wrench
458-9480
Custom Reaction Arm
458-9476
Angle of Turn Indicator
4C-6724 (choose only one socket)
46mm A/F Socket
207-8155 (choose only one socket)
46mm A/F Socket
Accessories
Part No.
Description
417-9067
Twin Hydraulic Hose (6m)
385-8479
Hydraulic Pump - 115v - No LCD (Analog Interface)
384-8916
Hydraulic Pump - 230v - No LCD (Analog Interface)
385-3995
Hydraulic Pump - 115v - LCD (Digital Interface)
385-3996
Hydraulic Pump - 230v - LCD (Digital Interface)
JULY 2018 Vehicle System Tools
7-223
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Angle of Turn Indicators
Model Usage: Square Drive Hydraulic Torque
• Custom designed for use with the square
• 30o numbered increments, 5o minimum scale
Wrenches
torque wrenches to set angle of turn during
• Light colored backg16round with dark colored
nut torquing
Warranty: Manufacturer’s Limited Lifetime
etching for increased visibility
• Snap retainer utilizes the existing tool design
to keep the indicator attached to the tool
Part No.
Description
UsedWith
458-9475
Angle of Turn - 1898 Nm (1400 lb/ft)
384-8910
458-9476
Angle of Turn - 4339 Nm (3200 lb/ft)
385-7874
458-9477
Angle of Turn - 8135 Nm (6000 lb/ft)
385-8578
458-9478
Angle of Turn - 14914 Nm (11000 lb/ft)
385-9413
458-9479
Angle of Turn - 33895 Nm (25000 lb/ft)
384-7264
Reaction Plate Group
Model Usage: 793D, 793F OHT
• Used to hold all nuts on back side of one 793F
• Made of hardened steel
AC front struts
Warranty: Caterpillar ®Six Months
• Black Oxide coated to prevent corrosion
• Allows easy, fast torquing
Specifications
• Each tool group includes plates for one front
• Dimensions 5 Hex Plate:
strut
- 544.4 x 76.7 x 25 mm (21.43 x 3.01 x. 98 in)
• 5 Hex plate used on top bolt pattern
• Weight 5 Hex Plate: 5.8 kg (12.78 lb)
• 3 Hex plate used on bottom bolt pattern
• Dimensions 3 Hex Plate:
• Machined chamfers allow for clearance with
- 317.4 x 90.1 x 25 mm
frame
(12.49 x 15.35 x .98 in)
• Symmetric plates used on right and left struts
• Weight 3 Hex Plate: 3.1 kg (6.83 lb)
• Weight All Plates:
• Plates can become wedged during use and
feature 7/8 - 14 threaded holes to aid in
- 17.88 kg (39.41 lb)
removal
Part Number
Description
399-0774
Reaction Plate Group
Tool Group
Model Usage: 793D, 793F, 797F
• Used for the calibration of the perception
Specifications
(LIDAR sensor) system on the machines
Warranty: Caterpillar ®Six Months
• Dimensions: 1828 x 5053 mm
• Required for use at sites running the
(71.96 x 198.93 in)
Command for Hauling System
• Weight: 78.865 kg (173.50 lbs)
Part Number
Description
387-6906
ToolGroup
7-224 JULY 2018 Vehicle System Tools
Vehicle System Tools
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Tool Group (Reaction Plate)
Model Usage: 789D OHT
• Holds all nuts on the back of one 789D front
Specifications
struts, which allows for easy fast torquing
Warranty: Caterpillar ®Six Months
• Dimensions 6 Hex Plate:
• Includes plates for one front strut
- 664 x 76.7 x 25 mm (26.14 x 2.99 x .98 in)
• 6 Hex plate used on top bolt pattern
• Weight 6 Hex Plate:
- 14.2 kg (31.3 lb)
• 2 Hex plate used on bottom bolt pattern
• Dimensions 2 Hex plate:
• Plates can become wedged during use and
- 215 x 91 x 25 mm (8.46 x 3.58 x .98 in)
feature 7/8-14 threaded holes to aid in
removal
• Weight 2 Hex plate:
- 4.3 kg (9.47 lb)
• Made of hardened steel
• Black Oxide coated to prevent corrosion
Part Number
Description
419-7638
Tool Group (Reaction Plate)
Puller Plate
Model Usage: C175 Petroleum Genset
• Used to remove the 514-7247 rotor-exciter
• Made of hardened steel
Rotor Groups
• Use with four M10 threaded rods
• Black oxide-coated to prevent corrosion
Warranty: Caterpillar ®Six Months
Part No.
Description
Dimensions (Dia. x Thickness)
Weight
528-5282
Puller Plate
335 x 20 mm (13.2 x 0.75 in)
13.6 kg (6.2 lb)
JULY 2018 Vehicle System Tools
7-225
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Reaction Arm Wrench
Model Usage: 793F AC, 793 MD, 789D
• Used to remove and install nuts located on
• Black oxide coated
front suspension struts
Warranty: Caterpillar ®Six Months
• Hardened steel for increased strength
Part Number
Description
Dimensions
Weight
389-9530
47 mm Hex Wrench
174 x 74 x 25 mm (6.85 x 2.91 x .98 in)
1.36 kg (3 lb)
389-9531
55 mm Hex Wrench
178.4 x 80 x 25 mm (7.02 x 3.15 x .98 in)
1.36 kg (3 lb)
Wrench Assembly
Model Usage: 777 OHT
• Used to remove and install nuts located on
Specifications
front suspension struts
Warranty: Caterpillar ®Six Months
• Length: 170 mm (6.7 in)
• 43 mm hex
• Width: 71 mm (2.8 in)
• Black oxide coated
• Thickness: 20 mm (.9 in)
• Hardened steel for increased strength
• Weight: 1.14 kg (2.5 lb)
Part Number
Description
452-4752
Wrench Assembly
Wrench Assembly
Model Usage: 770, 772, 773, 775 OHTs
• Used to remove and install nuts located on
Specifications
front suspension struts
Warranty: Caterpillar ®Six Months
• Length: 170 mm (6.7 in)
• 39 mm hex
• Width: 71 mm (2.8 in)
• Black oxide coated
• Thickness: 20 mm (.9 in)
• Hardened steel for increased strength
• Weight: 1.14 kg (2.5 lb)
Part Number
Description
452-4752
Wrench Assembly
7-226 JULY 2018 Vehicle System Tools
Vehicle System Tools
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Wrench Assembly
Model Usage: 785 OHT
• Used to remove and install nuts located on
Specifications
front suspension struts
Warranty: Caterpillar ®Six Months
• Length: 170 mm (6.7 in)
• 48 mm hex
• Width: 71 mm (2.8 in)
• Black oxide coated
• Thickness: 20 mm (.9 in)
• Hardened steel for increased strength
• Weight: 1.14 kg (2.5 lb)
Part Number
Description
467-0299
Wrench Assembly
Reaction Plate
Model Usage: 793F, 795F AC, 797F
• Used to hold bolts and nuts to allow bolts to
• Equipped with hand grips slots for easy use
be properly torqued
Warranty: Caterpillar ®Six Months
• Black Oxide Coated
• Nuts are to be torqued with an approved
hydraulic torque wrench, the 385-8467 low
profile hydraulic torque wrench and 385-8578
square drive hydraulic torque wrench
Part No.
Dimensions
Hex Size
Weight
436-8666
902mm(35.5in)
56/47 mm (2.20/1.85 in)
13.4 kg (29.5 lb)
436-8667
349mm(13.7in)
47mm (1.85in)
5.7 kg (12.6 lb)
436-8668
669mm(26.3in)
56mm (2.20in)
9.41 kg (20.7 lb)
Receiver Sleeve
Model Usage: 793F MD, 795F AC, and 795F
• Used to help remove link pins on rear
Reference
suspension upper and lower suspension links
Warranty: Caterpillar ®Six Months
• KENR8382, 797F Off-Highway Truck, Machine
• Used with 350-7768 Electric Hydraulic Pump
Systems, Disassembly and Assembly
Group, 9U-6815 Puller Stud, 7Y-1460 Nut, and
• KENR8727, 795F Series AC Off-Highway
346-5029 Double Acting Cylinder
Truck, Machine Systems, Disassembly and
• Made from steel
Assembly
• Black oxide coated
• KENR8579, 793F Off-Highway Truck, Machine
Systems, Disassembly and Assembly
Part Number
Overall length
End plate center opening
380-5721
533.4 mm (21.0 in)
66.8mm (2.6in)
Rear Suspension Cylinder Pin Removal Tool
Model Usage: 793F OHTs
• Adapter plate is designed to bolt to rear
• Provides a center hole on the rear suspension
suspension pins and provide puller hole
pins and allows normal pulling practices to
483-3536
take place
• Receiver sleeve sized specifically for this
application
483-3537
Part No.
Description
Diameter/Thickness
Puller Hole
Length
Weight
483-3536
Adapter Plate
125mm/ 54 mm
M36x4
-
4.3 kg
483-3537
Sleeve Assembly
177.8 mm diameter
-
394.05 mm
16 kg
JULY 2018 Vehicle System Tools
7-227
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Receiver Sleeve and Puller Plate for Rear Suspension Pins
Model Usage: 785, 785B, 785C, 785D, and 785G
• Puller plate attaches to pin cover bolt pattern
• Receiver sleeve is sized for the frame contact
OHTs
with a 1-8 puller hole in the center.
points and utilizes a puller cylinder
Warranty: Caterpillar ®Six Months
Part Number
Diameter
Length
Weight
Description
467-6664
203.2 mm
319.05 mm
16 kg
Receiver sleeve
467-6665
110 mm
42.31 mm
0.693 kg
Puller Plate
467-6664
467-6664
Receiver Sleeve
Model Usage: 793F, 795F AC, and 797F Off-
• Used to help remove link pins on rear
• KENR8579, 793F Off-Highway Truck, Machine
Highway Trucks
suspension upper and lower suspension links
Systems, Disassembly and Assembly
Warranty: Caterpillar ®Six Months
• Used with 350-7768 Electric Hydraulic Pump
Specifications
Group, 9U-6815 Puller Stud, 7Y-1460 Nut, and
• Overall length: 549.28 mm (21.625 in)
5P-5201 Double Acting Cylinder
• Inside diameter: 171.45 mm (6.750 in)
• Madefrom SAE 1020MSteel
• Tube wall thickness: 9.525 mm (0.375 in)
Reference
• End plate diameter: 215.9 mm (8.50 in)
• KENR8382, 797F Off-Highway Truck, Machine
• End plate thickness: 19.05 mm (0.750 in)
Systems, Disassembly and Assembly
• End plate center Opening: 50.8 mm (2.00 in)
• KENR8727, 795F series AC Off-Highway Truck,
Machine Systems, Disassembly and Assembly
Part Number
Description
380-5720
Receiver Sleeve
Nitrogen Adapter
Product Family: Hydraulic Mining Shovels
• Used to service hydraulic systems on
• Allows hydro-pneumatic accumulators to be
hydraulic excavators
precharged with dry nitrogen
Model Usage: 6015, 6015FS, 6018, 6018FS,
6030, 6030FS, 6040, 6040FS,
• Used to connect nitrogen kits, to charging kits,
to accumulators
6050, 6050FS, 6060, 6060FS, Hydraulic
Excavators
Part Number
Female Thread
MaleThread
385-6144
G 5/8
W24.32 X 1/14
Warranty: Manufacturer’s
385-6145
W21.8 X 1/14
W24.23 X 1/14
385-6146
G 1/2
W24.32 X 1/14
385-6144
385-6145
385-6145
7-228 JULY 2018 Vehicle System Tools
Vehicle System Tools
IMPLEMENTS, FRAME, HITCH AND SUSPENSION
Removal and Install Front Suspension Strut Assembly on Off-Highway Trucks, Strut Handler
Model Usage: 777, 784, 785, 789,Off-Highway
European Union Compliant, CE Marked
• Can be used on both left and right-side strut
Trucks
assemblies
• Used to remove and install front strut without
Warranty: Caterpillar ®Six Months
removing upper structures
• Using handling group requires a two or three
person crew
• Also used to transport strut assembly
• Hydraulic system is wired for 220 Volt system
• Used with a suitable lift truck or wheel loader
with fork attachment and adequate lifting
• Electric motor operates in both 50 Hz and
capacity (a mast tilt and side shift function is
60 Hz
recommended)
• Fork truck capacity is required to lift combined
• Strut handler has a self-contained hydraulic
weight of tool and front strut 7901.6 kg
tilt system which allows tilting strut assembly
(17,420 lb)
to a horizontal position for disassembly,
• Strut handler weighs approximately 1814 kg
assembly, and transport
(4000 lb)
• Hand-held control pendant used to operate
• Working load limit: 5897 kg (13,000 lb)
hydraulic functions of tooling
Reference
• Various adapter plates allow tooling to fit
multiple truck models
• NEHS1093 270-8312 Strut Handler
• Tooling is adjustable to allow for different
Specifications
strut assembly caster angles
• Size: 1574.8 mm (62 in) H x 1955.8 mm (77 in)
• Strut handler attaches to front strut at wheel
W x1473.2 mm (58 in) L
hub and upper strut body
• Weight: 1814 kg (4000 lb)
Part Number
Description
270-8312
Strut Handler
Suspension Gland Extraction Tool
Model Usage: 793, 795F AC, 797 OHTs
• Custom H-Bar plus adapter plates
• Saves time from repositioning the cylinder
from horizontal to vertical to horizontal again
Warranty: Caterpillar ®Six Months
• Adapter plates bolt to the 2 threaded holes in
in D&A process
the top of the gland
• Improves repair process and efficiency for
• Can be used both horizontally and vertically
handling large suspension cylinders
• Removes suspension gland with a mechanical
• Improves technician safety
puller to allow horizontal removal instead
of vertical removal using lifting eyes and
H-bar
overhead crane
Adapter Plate
Part Number
Description
Length / Diameter
Width
Height / Thickness
Weight
470-0455
795F AC and 797 H-Bar
596.90 mm/23.50 inch
101.60 mm (4.00 inch)
50.00 mm/1.97 inch
16.64 kg (36.61 lbs)
470-0456
793 Adapter Plate
405.00 mm/15.94 inch
-
12.00 mm/0.47 inch
12.79 kg (28.14 lbs)
470-0457
795F AC and 797 Adapter Plate
462.00 mm/18.19 inch
-
12.00 mm/0.47 inch
16.66 kg (36.65 lbs)
483-6563
793 H-Bar
596.90 mm/23.50 inch
101.60 mm (4.00 inch)
50.00 mm/1.97 inch
16.64 kg (36.61 lbs)
JULY 2018 Vehicle System Tools
7-229
Vehicle System Tools
SPECIALTY MINING TOOLS
Fixture Assembly
Model Usage: 789, 793 OHT
• Used to safely disengage the pin that holds
Specifications
the truck body retaining cable to the frame
Warranty: Caterpillar ®Six Months
• Dimensions: 212 x 341 x 145 mm
• Tool safely retains cable to frame while pin is
(8.34 x 13.42 x 5.76 in)
disengaged
• Weight: 6 kg (13.22 lb)
• Hand crank allows for ease of operation
• Will fit on 789, 793A, B, C, and D Series
Trucks that are equipped with a single vertical
retention pin in the center of the axle housing
Part Number
Description
436-1436
Fixture Assembly
Feeder Sprocket Wear Gages
Model Usage: FB85, FB110, FB140
• Very quick and easy gage for visual wear on
• 453-0237 measures the gears with the 3.50
the sprockets
pitch tooth
• Eliminates unnecessary downtime due to
• 453-0238 measures the gears with the 3.75
worn out sprockets
pitch tooth
• Set of gages covers all sprockets on FB85,
453-0237 Specifications
FB110, and FB140
• Dimensions: 74 x 13 x 56 mm (2.9 x .5 x 2.2 in)
• Gages used to measure wear on the sprocket
• Weight: .213 kg (.47 lb)
by placing it over the tooth and reading the
wearpercent
453-0238 Specifications
• Dimensions: 74 x 13 x 56 mm (2.9 x .5 x 2.2 in)
• Weight: .209 kg (.46 lb)
Part Number
Description
453-0237
Feeder Sprocket Wear Gage (3.50Pitch)
453-0238
Feeder Sprocket Wear Gage (3.75Pitch)
Drum Drive Pin
Model Usage: CM445
• Used in the assembly of the drum drive on the
Specifications
Tuff Cut CM445 heads
Warranty: Caterpillar ®Six Months
• Diameter: 25 mm (1 in)
• Used for proper alignment in assembly
• Length: 125 mm (5 in)
• Weight: .25 kg (0.55 lb)
Part Number
Description
455-0151
Pin
Hoist Cylinder Mounting Nut Wrench
Product Family: Rotary Blasthole Drills
• Used to remove and install hoist cylinders
Specifications
Model Usage: MD6240 Rotary Drill
• Dimensions: 728 x 254 x 10 mm (28.7 x 10.0
x 0.39 in)
Warranty: Caterpillar ®Six Months
Part Number
Description
438-9572
Hoist Cylinder Mounting Nut Wrench
7-230 JULY 2018 Vehicle System Tools
Vehicle System Tools
SPECIALTY MINING TOOLS
Brace Tool
Model Usage: CM445
• Tool is used to secure the tail section of the
• Helps prevent damage to the machine when
Continuous Miner from unplanned movement
the hydraulic cylinder is removed.
Warranty: Caterpillar ®Six Months
• This item is used to prevent personal injury
Specifications
due to hazardous, uncontrolled tail swing
• Length: 2,198 mm (86.5 in)
when hydraulic cylinder is removed or
damaged
• Weight: 32.5 kg (72 lb)
Part Number
Description
455-0150
Brace Tool (Specialty Mining)
Flange Adapter
Model Usage: 6050, 6050FS, 6090FS
• Enables dealers to make hydraulic connections
Specifications
and bench test pump after rebuild
Warranty: Caterpillar ®Six Months
• Dimensions: 79 X 95 mm (3.11 x 3.74 in)
• Weight: 1.36 kg (3 lb)
Part Number
Description
473-9869
Flange Adapter
Pump Test Adapters
Model Usage: 6060BH, 6060FS
• Adaptslarger NPT, STOR,DIN and metric
• Direct adaptation reduces number of fittings
STOR ports to common thread sizes utilized on
required.
Warranty: Caterpillar ®Six Months
most test stands
• Reduces set up time and leakage
Part No.
Description
Dimensions
Weight
524-8371
Adapter-Swivel
5/8” JIC Male to M24 Swivel Female
0.13 kg (0.29 lb)
524-8372
Adapter-Straight
M48Maleto 1” NPT Female
0.95 kg (2 lb)
524-8373
Adapter-Reducer
-20 STOR Female to -16 STOR Male
0.37 kg (0.81 lb)
524-8371
524-8372
524-8374
Adapter-Reducer
-24 STOR Female to -20 STOR Male
0.41 kg (0.91 lb)
524-8375
Adapter-Reducer
5” NPT Male to 4” NPT Female
2.1 kg (4.2 lb)
524-8373
524-8374
524-8375
Plate Assembly
Model Usage: EL1000
• Plate assembly is used to aid assembly of
• Replaces SAP 4161351
EL1000 Shearer.
Warranty: Caterpillar ®Six Months
Part No.
Description
Dimensions
Weight
550-9147
Plate Assembly
230 x 240 x 58 mm (9 x 9.4 x 2.3 in)
5.5 kg (12 lb)
JULY 2018 Vehicle System Tools
7-231
SPECIALTY MINING TOOLS
Hydraulic Cylinder Tester
Model Usage: 6040, 6050, 6060, 6090 Hydraulic
CE Compliant
• Can be used with XT-3, XT-5, SAE 61 or 62
Mining Shovels
series flange kits
• Designed for conducting leakage tests of
Warranty: Manufacturer’s, Six Months
piston and rod seals in resealed hydraulic
• Equipped with 3 pressure gauges:
cylinders in the boom, stick, bucket, and
- Cap end
clamp
- Test
• Developed for expanded mining products and
- Rod end
other large-diameter cylinders that require
additional oil capacity
• Saves time by having proper tool to measure
precisely without having to estimate
• 18.6 kw (25 hp) electric motor
• Can be configured for 400/480 volt 50/60 hz,
Specifications
3 ph voltage
• Dimensions: 2133 x 1540 x 1400 mm (84 x
• 190 lpm/10 lpm (50 gpm/2.7 gpm) 2-stage
60.6 x 55.1 in)
pump
• Test Pressure: 0-34474 kPa (0-5000 psi)
• 757 l (200 gal) usable fluid capacity
• Pressure adjustable from 3445 to 34500 kpa
(500 to 5000 psi)
• Supplied with standard 10-micron cartridge
style filter
Part No.
Description
462-1278
Hydraulic Cylinder Tester
Socket
Model Usage: 6090 FS
• Thin-walled 36 mm socket designed to fit the
• Low clearance around plug prevents use of
plug on the 6090 FS clamshell hydraulic valve.
standard socket.
Warranty: Caterpillar ® guarantees this product to
be free from defect in material and workmanship
• Socket allows technician to torque plug as
at the time of sale.
required.
Torque
Part No.
Description
Dimensions
Weight
Requirement
Socket Size = Double Hex (36mm), 12 Points
330Nm
533-1137
Socket
Socket Diameter = 46.6 mm (1.84 in)
0.4 kg (1.0 lb)
(244 ft lb)
Socket Height = 57.2 mm (2.25 in)
Trapping Shoe Gage
Model Usage: EL1000 Shearer
• Large feeler gage set used to measure wear
• Made from stainless steel for durability
on trapping shoe
Warranty: Caterpillar ®Six Months
• Made As Ordered (MAO)
Part No.
Description
Dimensions
Weight
541-9326
Trapping Shoe Gage
600 x 30 x 57 mm (23.6 x 1.2 x 2.3 in)
4.3 kg (9.5 lb)
7-232 JULY 2018 Vehicle System Tools
Vehicle System Tools
SPECIALTY MINING TOOLS
AFC Chain-Measuring Tool
Model Usage: Longwall Mining Machines
European Union Compliant, CE
• Includes adapters for 64, 86, 92, 108, 110,
126, 137, 140, 144, 146, 152, 160 and 177 mm
Warranty: Manufacturer’s One Year
• Tool kit is used to measure pitch in conveyors
chain pitch to cover entire product line
Contact www.thiele.de/support.
and plow chains.
• Measuring tool and adapters are stored in
Reference
convenient plastic case.
• NEHS1304 Tool Operating Manual
Part No.
Description
Dimensions
Weight
523-9317
AFC Chain-Measuring Tool
350 x 250 x 150 mm (14 x 10 x 6 in)
4 kg (8.8 lb)
Pin Puller Assembly
Model Usage: HMS, ERS
European Union Compliant, CE marked
• Greatly increases safety of process by
eliminating the need to sling the pins
Warranty: Caterpillar ®Six Months
• Made as ordered
• Tool is able to apply 10 metric tons force for
• Provides a safe method to remove and install
pulling or pushing pin.
attachment pins over 1.5 m long
• Adjustable for all pin diameters used on
Reference
hydraulic mining shovels (ø150 mm - ø 650
• M0074390 Tool Operating Manual
mm)
• Rope Shovel Saddle Pin Puller Bracket 515-
5029
Part No.
Description
Dimensions
Weight
WLL
5.34 x 1.51 x 1.1 m
3,400 kg
10 metric tons
503-9005
Pin Puller Assembly
(17.5 x 6.3 x 3.6 ft)
(7,500 lb)
(22,000 lb)
Service Replacement Parts
Part No.
Description
QTY
5P-8622
Shackle Assembly
4
173-3694
Safety Bar Pin
1
533-1168
Machine Screw Assembly
1
512-3154
M48 Adapter
1
512-3155
M64 Adapter
1
519-2726
3’ Extension
1
516-9364
1
516-9365
1
Right- and Left-Handed Hook Bracket Sets
516-9366
1
516-9367
1
JULY 2018 Vehicle System Tools
7-233
SPECIALTY MINING TOOLS
Bevel Pinion Setup Gage
Model Usage: CM220 Drum Drive
• Quick and easy way to calculate how many
Specifications
shims are needed for bevel pinion setup
Warranty: Caterpillar ®Six Months
• Dimensions: 315 x 114.3 x 114.3 mm (12.4 x
• Saves time by having proper tool to measure
4.5 x 4.5 in)
precisely without having to estimate
• Weight: 10.190 kg ( 22.4 lb)
Reference
• NEHGE2014-264
Part No.
Description
473-9591
Bevel Pinion Setup Gage
Bearing Setup Tooling
Model Usage: CM220 Drum Drive
• Tooling that assists in the assembly and
Specifications
disassembly of the drum drive gear case
Warranty: Caterpillar ®Six Months
• Dimensions: 260 dia x 49 mm (10.2 x1.9 in)
• Saves time and effort having the right tool
Reference
designed for the job at hand
• NEHGE2014-265
• Avoids parts damage and rework time from
improper tooling
• Used to establish correct shim pack prior to
installing press fit bearing
Part No.
Description
468-6257
Bearing Setup Tooling
Strut Tube Removal Tool
Model Usage: CM220 Drum Drive
• Contains proper threading to allow easy
Specifications
removal of the strut tube from the gear case
Warranty: Caterpillar ®Six Months
• Hex: 85.7 mm (3.37 in)
• Threaded adapter is 2.25 - 4.5 inch
•
Height: 171 mm (6.7 in)
• Weight: 3.6 kg (7.9 lb)
Part No.
Description
475-1221
Strut Tube Removal Tool
Receiver Sleeve
Model Usage: HRS 1220
• Allow pins to be safely pulled from roof
• Attaches to safety loops on roof support
support using hydraulic cylinder
to retain pin/cylinder after pulling pin,
Warranty: Caterpillar ®Six Months
preventing falling objects
Part No.
Description
Dimensions
Weight
WLL
27 metric ton
508-8057
Receiver Sleeve
350 x 200 x 244 mm (13.8 x 8 x 9.6 in)
15 kg (33 lb)
(30 Ton)
7-234 JULY 2018 Vehicle System Tools
Vehicle System Tools
SPECIALTY MINING TOOLS
Pinion Lifting Device
Model Usage: CM220 Drum Drive
• ¾-10 UN extended lifting eye used to remove
Reference
pinion gear/bearing sub-assembly from the
Warranty: Manufacturer’s
• NEHGE2014-273
drum drive gear case
Specifications
• Saves time and improves safety having the
right tool designed for the job at hand
• Dimensions: 19.05 dia x 462 mm (3/4-10 x
18 in)
• Weight: 1.4 kg ( 3 lb)
• WLL: 7200 lb
Part No.
Description
473-9468
Pinion Lifting Device
Hydraulic Mining Shovels GET Bucket Wear Gauges
Model Usage: 6015-6090
• Used to fit gauge to bucket to reveal worn
• Reduces chance of premature bucket failure
areas without replacing teeth adapters. It can
Warranty: Manufacturer’s
• Work areas and position tooth adapters are
then be determined whether rebuild, repair or
easily visible
replacement are the best options.
Lip Profile
Group No.
Description
Part No.
Nose
454-0068
Pin
454-0069
Lip Wing Gauge
444-1781
Shroud Centre
454-0074
Shroud Left
454-0075
Shroud Right
454-0076
Nose Pin Hole Gauge
Nose
454-0068
Pin
454-0069
Center Lip Gauge
444-1783
Shroud Centre
454-0077
Side Lip Gauge Nose Gauge
Shroud Left
454-0078
Shroud Right
454-0079
Nose
454-0072
Pin
454-0073
444-1784
Shroud Centre
454-0080
Shroud Left
454-0081
Shroud Right
454-0082
Nose
454-0072
Pin
454-0073
444-1785
Shroud Centre
454-0083
Shroud Left
454-0084
Shroud Right
454-0085
Nose
454-0070
Pin
454-0071
444-1787
Shroud Centre
454-0089
Shroud Left
454-0090
Shroud Right
454-0092
Nose
454-0066
Pin
454-0067
444-1788
Shroud Centre
454-0093
Shroud Left
454-0094
Shroud Right
454-0095
JULY 2018 Vehicle System Tools
7-235
Hydraulic Pump AssemЫy Lifting BracketTools
Model Usage: 60208 Hydraulic Mining Shovels
Ешореаn Union Compliant,СЕ marked
• Provides а time reduction of 30 hours (based
on three service technicians spending ten
Warranty: Caterpillar" Six Months
• Provides removal and installation of the (3)
hours each) comparedto previous procedures
hydraulic pump assemЫies
• EnaЫes removaland installation of each
Reference
hydraulic pump via each side of main cabin
• NEHS1236,Lift Attachment Bracket AssemЫy
enclosure
ToolOperating Manual
• Eliminates removal of the main caЬin
• 486-2378is designedto connectto the
enclosure cover plate assemЫy,hydraulic
"C-style" lifting bracket 226-2380.
hoses.and electricalwiring
Part No.
Descripo11
Dimensions
Weight
WLL
750 х 80х 16 8mm
486-2378
Bracket AssemЬly
10 kg (22 lb)
181 kg (400 lb)
(29.53х 3.15х 6.41 in)
455 х 104.8 х 133.4 mm
486-2379
Hydraulic Pump Lift Bracket AssemЬly
3 kg (7 lb)
181 kg (400 lb)
(17.92 х 4.13 х 5.25 in)
2090 х 210 х 1200mm
210 kg
1814 kg
226-2380
Multi-Purpose "C-Style" Lifting Bracket
(82.3х 8.3 х 47.2n)
(4641Ь)
(4000 lb)
Crank Shaft Lifting Device For WellStimulation Pumps
Model Usage: Crankshafts 434-9863, 435-0141.
European Union Compliant. СЕ marked
• Usedwith the 226-2380 lifting bracket
and 434-9989
assemЫy
• Used to remove and install434-9863,435-
Warranty: Caterpillar" Six Months
0141and 434-9989 crankshafts from well
Reference
stimulation pumps
• ToolOperationManual NEHS1224
Part No.
Descripo11
Dimensions
Weight
1170 х 555 х 420 mm
75 kg
463-3475
Crank Shaft Lifting Device ForWellStimulation Pumps
(46 х 21.9х 16.5 in)
(165.3 lb)
Hydraulic Rock Drill Seal lnstalatonTools
Product Family: Track Drills
• Prevent damage to rod seals when installing
• Toolprevents damage to sealcaused from
them into small.closed diameter gland
usinglong nose pliersto install
Model Usage: MD5050. MD5075. MD5090.
openings or deep set rod grooves
MD5125,MD5150
Warranty: Caterpillar" Six Months
Part No.
Descripon
RodSize
Dime11sions
Weight
Hydraulic Rock OrillSeal
203 х 102 х 25 mm
0.12kg
507-2345
1.5 -2.0 in
lnstallation Tool
(8 х 4х 1in)
(О.41Ы
Hydraulic Rock OrillSeal
254 х 102 х 25 mm
0.2 kg
507-2346
Largerthan2.0in
lnstallation Tool
(10 х 4 х 1 in)
(О.41Ы
Vehicle System Tools
SPECIALTY MINING TOOLS
Hoist Cylinder Mounting Nut Wrench
Product Family: Rotary Blasthole Drills
• Used to remove and install hoist cylinders
• Thin open end wrench
Model Usage: MD6240 Rotary Drill
Part No.
Description
Dimensions
Warranty: Caterpillar ®Six Months
438-9573
Hoist Cylinder Mounting Nut Wrench
266.8 x 1,011 mm (10.5 x 39.8 in)
Cable Nut Wrench
Product Family: Rotary Blasthole Drills
• Used to remove, install and adjust the hoist/
pull down cable nuts
Model Usage: MD6240, MD6290 Rotary Drill
Warranty: Caterpillar ®Six Months
Part No.
Description
Dimensions
438-9574
CableNutWrench
610x 111mm (24.01 x4.37in)
Rotary Drill Deck Bushing Removal Tools
Product Family: Rotary Drills
• Safely and easily holds deck bushing elevated
• Safety stop prevents tool from slipping out
by drill string
while bushing is held.
Model Usage: MD6240, MD6290, MD6420,
MD6540
• Engages wrench flats to lift bushing,
adjustable for different drill string diameters
Warranty: Caterpillar ®Six Months
Part No.
Drill Model
Dimensions
Weight
501-0355
MD6240, MD6290
301 x 443 x 201 mm (12 x18 x 8 in)
9 kg (20 lb)
502-1871
MD6420
346 x 488 x 176 mm (14 x 19 x 7 in)
9 kg (20 lb)
502-1872
MD6540
366 x 553 x 176 mm (14 x 22 x 7 in)
11 kg (24 lb)
7-236 JULY 2018 Vehicle System Tools
SPECIALTY MINING TOOLS
Bearing Puller Adapters and Installer Plates
Essential Tool
• Used to remove and install sleeve bearings
• Designed to install bearings to proper depth
from excavator linkage
without measuring
Model Usage: 5110B and 6015B Excavators
• Used with 350-7768 Hydraulic Pump
• Complete range of tools are available to
Warranty: Caterpillar ®Six Months
(115 VAC), 350-7769 Hydraulic Pump
service each linkage location
(230 VAC), or (9U-6600) Hydraulic Hand Pump
Reference
• Also requires a 6D-7726 Hose Assembly
• RENR3371, Service Manual, 5110B Excavator
Machine Systems Disassembly and Assembly
Bearing Puller Adapters and Installer Plates
Item
Part No.
Description
Bearing ID
Bearing OD
Bearing Installation Depth
Maximum Capacity
197-6681
Bearing Puller Adapter
200.0 mm (7.87 in)
225.0 mm (8.86 in)
-
150 tons
1
197-6682
Bearing Puller Adapter
170.0 mm (6.69 in)
195.0 mm (7.68 in)
-
150 tons
197-6683
Bearing Puller Adapter
150.0 mm (5.90 in)
170.0 mm (6.69 in)
-
150 tons
197-6684
Bearing Puller Adapter
120.0 mm (4.72 in)
140.0 mm (5.51 in)
-
150 tons
Bearing Installer Plate
197-6685
Side 1
180.0 mm (7.08 in)
-
10.0mm (0.39in)
-
Side 2
180.0 mm (7.08 in)
-
Flush
-
Bearing Installer Plate
2
197-6686
Side 1
120.0 mm (4.72 in)
-
10.0mm (0.39in)
-
Side 2
170.0 mm (6.69 in)
-
10.0mm (0.39in)
-
Bearing Installer Plate
197-6687
Side 1
150.0 mm (5.90 in)
-
10.0mm (0.39in)
-
Side 2
200.0 mm (7.87 in)
-
10.0mm (0.39in)
-
Refer to “Pin Specific Tooling” for Part Numbers
Item
Description
1
Receiving Sleeve Assembly
2
Adapter Plate
3
Sleeve Bearing
4
Hydraulic Cylinder
5
Puller Stud
6
Fast Runner Nut
7
Retaining Plate
8
Rod
9
Nut
10
Socket Head Bolt
11
Washer
12
Bearing Puller Adapter or Bearing Installer Plate
JULY 2018 Vehicle System Tools
7-237
Vehicle System Tools
SPECIALTY MINING TOOLS
Linkage Bearing Locations
Removal Tooling
Part Number
Description
Qty.
Bearing No. 1, 5, and 9
137-8792
Sleeve Assembly - Bearing
1
138-1135
Bearing Puller Plate
1
4C-8152
Retaining Plate
1
8T-4121
Washer (M10)
4
8T-4133
Nut (M10)
4
9T-2240
Rod (M10)
4
9U-6800
Nut - Speed (M64)
2
Bearing No. 2, 3, and 6
137-8792
Sleeve Assembly - Bearing
1
197-6681
Bearing Puller Adapter
1
4C-8152
Retaining Plate
1
8T-4121
Washer (M10)
4
8T-4133
Nut (M10)
4
9T-2240
Rod (M10)
4
9U-6800
Nut - Speed (M64)
2
Bearing No. 4
197-6681
Bearing Puller Adapter
1
316-1491
Cylinder Group (100T) 6 in stroke
1
8T-4121
Washer (M10)
4
8T-4133
Nut (M10)
4
9T-2240
Rod (M10)
4
9U-6751
Sleeve Assembly
1
9U-6753
Retaining Plate
1
9U-6815
Puller Stud (M48) 62 in
1
9U-6903
Nut - Speed (M48)
2
Bearing No. 7
137-8792
Sleeve Assembly - Bearing
1
197-6684
Bearing Puller Adapter
1
4C-8152
Retaining Plate
1
8T-4121
Washer (M10)
4
8T-4133
Nut (M10)
4
9T-2240
Rod (M10)
4
9U-6800
Nut - Speed (M64)
2
Pump Test Adapters
Model Usage: 6060BH, 6060FS
• Adaptslarger NPT, STOR,DIN and metric
• Direct adaptation reduces number of fittings
STOR ports to common thread sizes utilized on
required.
Warranty: Caterpillar ®Six Months
most test stands
• Reduces set up time and leakage
Part No.
Description
Dimensions
Weight
524-8371
Adapter-Swivel
5/8” JIC Male to M24 Swivel Female
0.13 kg (0.29 lb)
524-8372
Adapter-Straight
M48Maleto 1” NPT Female
0.95 kg (2 lb)
524-8373
Adapter-Reducer
-20 STOR Female to -16 STOR Male
0.37 kg (0.81 lb)
524-8374
Adapter-Reducer
-24 STOR Female to -20 STOR Male
0.41 kg (0.91 lb)
524-8375
Adapter-Reducer
5” NPT Male to 4” NPT Female
2.1 kg (4.2 lb)
524-8371
524-8372
7-238 JULY 2018 Vehicle System Tools
524-8373
524-8374
524-8375
JULY 2018 Vehicle System Tools
7-239
SPECIALTY MINING TOOLS
Attachment Pin Puller
Model Usage: HMS, ERS
European Union Compliant, CE marked
• Greatly increases safety by positively
retaining the pin during R&I and eliminating
Warranty: Caterpillar ®Six Months
• Provides a safe method to remove and install
the need to sling the pins
attachment pins under 1.0 m long
• Capable of handling 10 metric tons force for
• Requires a M30 x 3.5, M48 x 5, or M64 x 6
pulling or pushing pin (Force must be provided
puller hole
by other equipment.)
• Accessories adapt to 7/8”-9, 1-1/2”-6 and a
3-hole pattern. Other adapters available upon
Reference
request.
• RequiresC-Frame226-2380
• Compatible for diameters of all short pins
• M0074394 Tool Operating Manual
used on hydraulic mining shovels (ø75 - ø400
mm)
Item #
Part No.
Description
Dimensions
Weight
WLL
1
526-5506
2
526-5507
5.34 x 1.51 x 1.1 m
3400 kg
10 metric tons
Attachment Pin Puller
(17.5 x 6.3 x 3.6 ft)
(7500 lb)
(22000 lb)
3
526-5508
4
526-5509
Serviceable Parts
Part No.
Description
Quantity
2
McMaster Carr #90200A546
Thumb Screw
2
4
8T-6624, or Fastenal #0122170
Bracket Bolt
1
9X-8258
Washer
2
McMaster Carr #93750A123
Bracket Hitch Pin
2
3
526-5507
M48 Adapter
1
526-5508
M64 Adapter
1
189-0863
Shackle (12tn)
1
Accessories
Item #
Part No.
Description
Quantity
5
550-9173
Puller Plate (3-Hole Adapter)
1
1
6
550-9172
7/8”-9 and1-1/2”-6Adapter Kit
1
(not shown)
5
7-240 JULY 2018 Vehicle System Tools
Vehicle System Tools
SPECIALTY MINING TOOLS
Propel Shaft Counterbalance Tool Assembly
Model Usage: 7495 ERS
European Union Compliant, CE marked
• Significantly reduces propel shaft removal/
install time
Warranty: Caterpillar ®Six Months
• Provides safe method to lift, remove and
install 7495 propel shaft
• Reduces the number of overhead lift devices
necessary for a propel shaft removal/install
• Requires two 10-ton hydraulic cylinders (360-
without a counterbalance weight
6957, 360-6958 or equivalent) for propel shaft
removal
Reference
• Utilizes existing propel shaft as
• M0073765
counterbalance weight to remove/install a
propel shaft
Part No.
Description
Dimensions
Weight
WLL
512-7870 Counterbalance Tool As.
609.6 x 860 x 513.4 mm
Main Lifting Assembly
307 kg (677lb)
4,990 kg (11,000 lb)
(Main Lifting As.)
(24 x 33.9 x 20.2 in)
512-7870
Dia 254 x 311.8
Balance Lift Assembly
26 kg (57 lb)
2,494 kg (5,500lb)
(Dia 10 x 12.3in)
512-7870 Counterbalance Tool As.
(Balance Lift As.)
Lifting Configuration
JULY 2018 Vehicle System Tools
7-241
Repair Information
Dealer Service Tools Division’s authorized Repair Centers provide limited repair service on selected diagnostic tools to our Dealers. The authorized
Repair Centers have been successful in providing quality repair and fast turnaround time for the majority of the tools repaired. Caterpillar is no longer an
authorized repair center.
The tools repaired by the Repair Centers are listed on the following pages. Tools not on the list were excluded for one or more of the following reasons:
• low cost makes replacement more economical
• existing supplier agreements
• requires special expertise or equipment
• repair parts not readily available
Diagnostic Tool Repair Program Policies and Procedures
Repair charge for:
Freight/Shipping policy:
Instructions:
• Warranty repairs - must provide Repair
Owner pays shipping to the Repair Center. The
Documentation required when sending tools to
Center with purchase order number to pay
Repair Center pays return shipping. This policy
the designated tool repair center.
for repair and make warranty claim with
applies worldwide.
Sender’s name, phone number, fax number and
Caterpillar. Call the Dealer Service Tools
If you send tools not listed on the “Diagnostic
e-mail address.
Division Hotline for authorization number if
Tool Repair List” sheet, you will be invoiced for
Part number and name of each tool.
claim is over $500.
the costs to return or reship the tools.
Brief description of problem.
• Normal repairs— basic repair price. Please
contact Repair Center for current basic repair
Return shipping address of owner.
prices.
Billing address of owner.
• Repairable components with major damage
Purchase order numberis required (required for
(major damage means replacement is needed
warranty also).
for a major component such as a transducer,
power cord, or pc board) - basic repair price
Owner outside the U.S. must specify what
does not apply; the Repair Center will contact
wording on customs declarations is required for
owner with a separate repair quote.
the Repair Center to properly return the tool.
• Additional components (something which is
not included in the standard Tool Group) -
advise owner if extra charges will exceed
U.S. $25.
• Non repairable tools - The Repair Center
will advise owner of condition and whether
owner can obtain replacement from
Caterpillar.
JULY 2018 Repair Information
19-1
Repair Information
8201 N. University
Peoria, IL. 61615
Attn: Caterpillar Diagnostic Tool Repair
For 24/7 Customer Service: 1-800-328-7287
Outside North America: 1-309-693-4170
or email: CSR@AdvancedTech.com
(This form is to be completed and forwarded to the above address with each tool being sent in for repair.)
Tool Repair Order Form for Caterpillar Diagnostic Tools
Company Name:
Name of Person to Contact:
Phone Number:
Email address:
Fax Number:
Your Purchase Order Number:
Warranty Policy
Caterpillar Warranty: If this repair is being returned under Caterpillar warranty, please follow your standard Caterpillar Warranty Claim, Procedure to
recoup your expenses (please remember to obtain an authorization number from Caterpillar Service Technology Group Hotline if claim is over $500).
ATS Repair Warranty: Advanced Technology Services provides a 90-day warranty for repair of Caterpillar Diagnostic Tools.
Caterpillar Services Technology Group Hotline
North America: +1 (877) 228-2420
International: +1 (309) 266-4421
Repair Information
Tool Part Number:
Tool Serial Number:
Problem Description:
Tool Return Address:
Street Address:
Billing Address (If Different:):
19-2 JULY 2018 Repair Information
Repair Information
Advanced Technology Services, Inc.
Authorized Cat® Dealer Service Tool Repair Center
Part No.
Description
4C-9763
Flow Meter, Large
9U-5007 (1)
Torque Wrench
127-8078 (1)
Battery Analyzer
4C-9764
Flow Monitor Group
9U-5140 (1)
Photo Pickup Multitach
131-5050 (1)
Dataview Data Logger
5P-7360 (1)
Tachometer Generator
9U-6665
CMS Service Tool
131-5051
Dataview Portable Techstation
6V-0050
Timing Indicator
9U-6700
Ultrasonic II Wear Indicator
146-4080 (1)
RS-232 True RMS Multimeter
6V-0146
LDC Analyzer
9U-6701
Ultrasonic II Indicator
154-8103 (1)
Fuel Flow AssemblyUnit
6V-2100
Multitach
9U-7401
Multitach II
154-8104
Flow Meter Assembly
6V-2150 (1)
Starting/Charging Analyzer
9U-7402
Multitach II Photo Group
154-8106
Fuel Flow Meter
6V-3100
Diesel Engine Timing Indicator
9U-7499 (1)
Transmission Analyzer
168-7721
Ultrasonic Wear Indicator III
6V-3121
Multitach Group
9U-7500
Transmission Shift Group
168-7722
Wear Probe
6V-4050
Transmission Shift Analyzer
9U-7505
Transmission Shift
177-2330 (1)
Battery Analyzer
6V-4930 (1)
Battery Load Tester
317-7485
Electronic Control Group
179-0700 (1)
Engine Burn Rate Meter
6V-4950 (1)
Injection Line Pickup Group
Priced by repair:
179-0710 (2)
Burn Rate Measurement Kit
6V-6106 (1)
Dial Indicator
147-8862
Dial Bore Gauge
179-0711
Burn Rate Kit
6V-6113
Amplifier
160-5753
Welding Power Supply
189-1720 (1)
Analog Gauge Tester
6V-7830 (1)
Tetra Gauge
168-7721
Ultrasonic Wear Indicator III
198-4234 (1)
Digital Pressure Indicator
6V-7925
Fuel Rate Indicator
179-0710
Burn Rate Measurement Kit
198-4240 (1)
Digital Pressure Indicator
6V-9129
Temperature Adapter
1P-3535
Dial Bore Gauge
222-3062 (1)
Air Drill
6V-9400
Shift Analyzer
1U-5450
Flow Monitor System CB
261-3363 (1)
Wireless Communication Adapter
7X-1052
DDT 3176
1U-6161
Wire Feeder (OXO-AVC-300)
275-5120 (1)
Communication Adapter II Group
7X-1200
Timing Adapter Group
1U-6665
Pop Tester Power Supply
275-5121 (1)
Communication Adapter II
7X-1201
Timing Adapter
1U-9600
Rota Welder
1P-3535
Gauge
7X-1400
Digital Diagnostic Tool
206-8796
Torque Multiplier
1P-3550
Wiring Tester Group
Communication Adapter Group with
3P-1567
Dial Indicator
7X-1700
Cables
1U-5300
Flow Monitor Group
4C-6815
Data Logger
7X-1701
Communication Adapter
1U-5301
Supply Meter Group, Small
4C-8710
Emission Analyzer
7X-1837
DDTS EIS Monitor Gp
1U-5302
Return Meter Group, Small
5P-2170
Dial Bore Gauge (Sunnen)
7X-6170
Digital Diagnostic Tool
1U-5303
Supply Meter Group, Large
5P-9698
Frequency Calibrator
7X-6400
DDT PEEC Group
1U-5304
Return Meter, Large
6V-2012
Micrometer
8C-9902
DDT SI
1U-5430
Flow Monitor System, Small
6V-3030
Multimeter (DMM)
8C-9904
DDT SI Group
1U-5440
Flow Monitor System, Large
6V-3075
Dial Indicator sa/25-881
8T-0465
Therm Thermometer
1U-5796 (1)
Pressure Differential Group
6V-6000
Dial Bore Gauge
8T-0470
Thermistor Thermometer
1U-6245
Ultrasonic Thickness Probe
6V-6114
Fuel Pickup
8T-1001
Electronic Position Indicator
1U-6249
Ultrasonic Gauge
6V-7030
Micrometer
8T-1002
Probe Position Indicator
1U-7446
Transmission Shift Group
6V-7070
Digital Multimeter
8T-2685 (1)
Blowby/Airflow
1U-7447
Shift Analyzer
6V-7800
Digital Multimeter
8T-2701
Blowby/Airflow Indicator
1U-8860 (1)
Blowby Pickup Group, Large
6V-7897
Dial Bore Gauge
8T-5200
Signal Generator/Counter Group
1U-9500
Fuel Flow Communicator
6V-7898
Dial Bore Gauge
8T-5201
Signal/Generator Counter
1U-9616
Speed Control Assembly
6V-7926
Dial Indicator
8T-5230 (1)
AirWrench
1U-9800
Ultrasonic Wear Indicator Group
7H-1942
Dial Indicator
8T-8697
ECAP
1U-9801
Ultrasonic Gauge
7X-1055
DDTGroup 3176
8T-9119
Flowmeter, Small
4C-4911 (1)
Battery Load Tester
7X-1412
Harness Metal
8T-9121
Flowmeter, Large
4C-6501
Digital Thermometer
7X-1690
DDT Challenger
8T-9170
ElectronicComponentsTester
4C-6800
Logger Group
7X-5400
DDT PEEC Group
8T-9171
EMS Training Aid
4C-8195
Service Tool
8C-4629
DDTPEEG
8T-9280
Flow Monitor Power Supply
4C-9640
Gauge Group
8S-3158
Dial Indicator
8T-9294 (1)
Torque Wrench
4C-9758
Supply Meter, Small
8T-0447
Calipers
8T-9300
Fuel Flow Monitor
4C-9759
Return Meter, Small
8T-5096
Dial Indicator
8T-9828 (1)
DDT
4C-9760
SupplyMeterGroup, Large 150.00
8T-9172
Electronic Switching Trainer
9S-9102
Thermometer Group
4C-9761
Return Meter Group, Large
9U-7980
UpgradeUltrasonicII Kit
9U-5006 (1)
Torque Wrench
4C-9762
Flow Meter, Small
1. ATS Provides Flat-Rate Pricing for the majority of Cat Tools we repair. However, in some circumstances, severe damage or major component failure may result in additional charges. In such cases,
ATS will contact the owner with a separate repair quote.
2. Cat® Fuel Flow Meters should have the calibration checked annually. ATS (Advanced Technology Service) can provide this service. If recalibration or repair is required, the fuel flow meters should be
JULY 2018 Repair Information
19-3
returned to the supplier. Recalibration is required if the flow meter has been physically damaged. Improper storage and contamination in the fuel can lead to physical damage to the flow meter.
19-4 JULY 2018 Repair Information
Repair Information
Diagnostic Tools Repaired by Supplier
Part No.
Description
Supplier
146-4080
Cat® Multimeter, RS232
Extech Instruments, 3 Year Warranty
198-4240
Digital Pressure Indicator
Bosch Service Solutions
177-2330
Battery Analyzer
Bosch Service Solutions
170-8500
Particle Analyzer Group
Pamas
142-5505
Insulation Tester
Transcat
163-7213
Scopemeter 123
Fluke
123-0096
Process Calibrator
Fluke
1U-5521
Phase Sequence Meter
Transcat
1U-5470
Engine Pressure Group
CarrierOehler
213-4310
IR Thermometer
Raytek
8T-9290
Borescope
Lenox
1U-5268
Borescope
Lenox
186-0170
Borescope
Lenox
1U-5266
Borescope Lightsource 110
Lenox
190-8160
Borescope Lightsource 220
Lenox
1U-5265
Borescope Lightsource
Lenox
146-1738
Borescope
Gradient Lens
131-5050
Dataview
Bosch Service Solutions
4C-3030
Vibration Analyzer
CSI
6V-7830
Tetragauge
Mico-West
5P-8558
CalibratingGroup, Guage
CarrierOehler
8T-0900
Clamp-Ammeter
Sypris
9U-5358
Timing Light
KalEquip
237-5130
Multimeter and IR
Extech Instruments
225-8266
Clamp-on Ammeter
Extech Instruments
271-8590
24 Volt Analyzer
Bosch Service Solutions
251-0030
IR Thermometer
Extech Instruments
277-2362
Transmission Analyzer III
CAMtek, Inc
Suppliers are referenced in the below:
Badger Meter
8635 Washington Ave
308-7271
Fuel Flow Group
Racine WI 53406
indorders@badgermeter.com
Contact Jon Cavalcant 480 255 9902
JULY 2018 Repair Information
19-5
Repair Information
Europe, Middle East, and Africa Authorized Cat® Tool Certification Service
PTE Mining and Industrial
The Dealer Service Tools Division is offering a
effect prices. The customer pays shipping costs
(Diagnostic Tools and Analog Pressure Gauges)
Tool Certification Service for Cat® dealers and
to and from PTE as well as the handling charge
82 Kempton Road, Kempton Park
customers in Europe, the Middle East and Africa.
as charged by handling agents, import/export
GAUTENG, South Africa, 1619
PTE Mining and Industrial performs this service
duties as applicable, custom duties and taxes as
Phone: +27- (0)11-975-8762
(since the first quarter of 2003). See the list of
published by the Regulatory Authorities.
Fax: +27- (0)11-975-8907
tools and prices below.
All equipment received must bear a serial
HelmutKolar +27- (0)83-273-3757
All tools that pass testing will be returned with a
number for record keeping purposes. If no
Elsa Kolar +27- (0)83-289-1884
signed Certificate from PTE.
serial number can be found, PTE will assign a
Inge Kolar +27- (0)79-886-8448
unique number to the equipment for traceability
Fees do not include recalibration, repair, or parts
queries@ptecalibrations.co.za
purposes.
replacement. Currency exchange rates may
helmutk@ptecalibrations.co.za
elsak@ptecalibrations.co.za
PTE Certification Service Examples
ingek@ptecalibrations.co.za
Description
All equipment must be forwarded
Pressure Gauges (1OO kPa to 68947 kPa)
directly to the above-mentioned
Dial Indicators, Micrometers, Verniers
address as the final destination.
Clamp On Ammeters
Torque Wrenches
Multimeters
1U-5470 Engine Pressure Group
1U-5481 Pressure Group
6V-7830 Multigauge
198-4234 Pressure Transducer
6V-9130 Temp Adapter Group
19-6 JULY 2018 Repair Information