Caterpillar. Dealer service tools catalog (2018)

Power Train Tools

SPECIALTY MINING TOOLS

Swing Pinion Shaft Assembly Removal & Installation Tool

Model Usage: 7495

• Provides quick and safe removal and

• Swing pinion shaft is securely attached to this

installation of the swing pinion shaft

tool with (6) bolts.

Warranty: Caterpillar ^®Six Months

assembly.

• Includes forklift attachment pockets

Quantity

Part No.

Description

WLL

Dimensions

Weight

Required

Swing Pinion Shaft Assembly

3175 kg

914 x 914 x 660 mm

270kg

501-4326

Removal & Installation Tool

(7000 lb)

(36 x 36 x 26 in)

(595 lb)

501-4326

Bearing Handling Tools

Model Usage: 7495, CST45, CST65, Plus All

European Union Compliant, CE marked

• Bearingscan be heatedto 120°C withdevice

Models with Large Bearings

installed.

• Allowssafe handling of large bearings used

Warranty: Six Months

on mining machines

• Allows rotation of bearings from horizonal to

vertical position

• Allows rotation of bearings from horizontal to

vertical position

• Handles bearings from 450-650 mm with

outer ring width from 60 mm to 270 mm and

• Improves efficiency by allowing one

weight to 500 kg

technician to safely handle bearings using

slings and overhead crane

Handles Bearings with the

Load Carrying

Part No.

Description

Weight

Following Diameter Dimensions

Capacity

Bearing Handling Tool

500kg

515-1227

250-450mm

6.3 kg (14 lb)

(Small Range)

(1100 lb)

Bearing Handling Tool

500kg

507-8437

450-650mm

6.3 kg (14 lb)

(Medium Range)

(1100 lb)

Bearing Handling Tool

500kg

515-1228

650-850mm

6.3 kg (14 lb)

(Large Range)

(1100 lb)

JULY 2018 PowerTrain Tools

4-213

Power Train Tools

SPECIALTY MINING TOOLS

Hoist and Drum Bearing Clamp

Model Usage: 7495

• Required to hold the bearing assembly (429-

• Improves efficiency by allowing one

1688) together while being positioned

technician to safely handle bearing (429-1688)

Warranty: Caterpillar ^®Six Months

using slings, overhead crane, and bearing

• Allows rotation of bearings from horizontal to

handling tool

vertical position

• Bearingscan be heatedto 120°C withdevice

installed.

Qty. Required

Part No.

Description

For use with Bearing Part Number

Weight

520-4808

BearingClampTool

429-1688

4kg (9lb)

Final Drive Coupler Lifting Device

Model Usage: 508-6263: 6030, 6040 HMS with

European Union Compliant and CE marked

• Locks onto coupler using existing snap ring for

Bosch Final Drives; 508-6262: 6050 HMS With

positive grip

• Safely and easily lifts coupler from final drive

Bosch Final Drives

during D&A procedure

Reference

Warranty: Caterpillar ^®Six Months

• Prevents damage to coupler from using hooks

• NEHS1273 508-6263 Tool Operating Manual

or other tools for lifting

• NEHS1272 508-6262 Tool Operating Manual

• M0076788 Tool Operating Manual

Part No.

Description

WLL

Diameter

Weight

Final Drive Coupler

210kg

250 x 56 mm

1.7 kg

508-6262

Lifting Device

(463 lb)

(10 x 2.2 in)

(3.7 lb)

Final Drive Coupler

190kg

160 x 50 mm

.8 kg

508-6263

Lifting Device

(419 lb)

(6.3 x 2 in)

(1.8 lb)

Final Drive Coupler Lifting

227kg

522-3639

320 dia x 87.6 mm (12.6 x 3.5 in)

3 kg (6.6 lb)

Device

(500 lb)

4-214 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Plate

Model Usage: CST45 Output Unit

• Plate bolts clutch housing using M20 forcing

bolt 154-6184 to depress spring to remove

Warranty: Caterpillar ^®Six Months

and install circlip during D&A procedure.

Part No.

Description

Specifications

Weight

510-0896

Plate

140 x 64 x 20 mm (5.5 x 3.7 x0.8 in)

1.1 kg (2.5 lb)

Clutch Disc Alignment Tool

Model Usage: CST45 Output Unit

• Two required to align clutch discs

• Used to align spline teeth in clutch discs to

allow assembly of clutch ring

Warranty: Caterpillar ^®Six Months

• Magnetic base holds tool in place during use.

Part No.

Description

Specifications

Weight

510-0897

Clutch Disc Alignment Tool

268 x 64 x 18 mm (10.6 x 3.7 x 0.7 in)

0.4 kg (0.9lb)

Hydraulic Adapter

Model Usage: CST45 Output Unit

• Two hydraulic adapters are required to

• Threaded with 3/8 NPTF port to accept

pressure test clutch assembly: one will accept

standard hand pump

Warranty: Caterpillar ^®Six Months

hand pump, and the other should be plugged

or have gage installed.

• Uses hydraulic hand pump to pressurize clutch

Part No.

Description

Specifications

Weight

510-0898

Hydraulic Adapter

120 x 230 x 84 mm (4.72 x 9 x 3.3 in)

3.2 kg (7 lb)

JULY 2018 PowerTrain Tools

4-215

Power Train Tools

SPECIALTY MINING TOOLS

Bearing Installation Tool

Model Usage: CST45 Output Unit

• Uses 150-1784 H bar and hydraulic cylinder to

• Ring applies force evenly around bearing

seat spherical bearing on CST 45 output unit

Warranty: Caterpillar ^®Six Months

Part No.

Description

WLL

Diameter

Weight

30 metric ton

530 x 253 mm

30.6 kg

510-0900

Spherical Bearing Installation Tool

(33 tons)

(20.9 x 10in)

(67.3 lb)

Item

Part No.

Description

Quantity

150-1784

Block-Cross

150-1786

Plate-Slide

Item

Part No.

Description

Quantity

162-4197

Stud Puller

316-1494

Hydraulic Cylinder

8T-7505

Bolt M20 x 2.5

7X-0851

Nut M24 x 3

Bearing Install Tool Assembly

Model Usage: CST30 Output Unit

• Uses 150-1784 H-bar and hydraulic cylinder to

• Ring applies force evenly around bearing

seat spherical bearing on CST 30 output unit

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

WLL

Bearing Install

446 mm (17.6 in) dia x 188

522-0730

31 kg (69 lb)

30 metric ton (33 tons)

Tool Assembly

mm(7.4in)

Undercarriage Idler-Lower/Upper Roller Duo Cone Seal Installation Tools

Model Usage: 6040, 6060

• Assists in the installation of seals in the

• A slotted plastic ring slipped around the seal

undercarriage idler, lower and upper roller

ring is used to prevent damage to the seal

Warranty: Caterpillar ^®Six Months

assemblies

during installation.

4-216 JULY 2018 Power Train Tools

Qty

Part No.

Model No.

Description

Dimensions

Weight

Req.

335 x 335 x 50 mm

510-8682

6040

Seal Installer Idler

0.6 kg (1.3 lb)

14 x 13.2 x 2 in)

276 x 258 x 75 mm

510-8683

6040

Seal Installer Lower Roller

0.5 kg (1.1 lb)

Tool Seal

(11 x 13 x 3in)

Installer

260 x 243 x 50 mm

510-8684

6040, 6060

Seal Installer Upper Roller

0.35 kg (0.77 lb)

(10.2 x 9.6 x 2 in)

465 x 446 x 50 mm

510-8685

6060

Seal Installer Idler

0.7 kg (1.54 lb)

(18.3 x 17.6 x 2 in)

311 x 292 x 50 mm

510-8686

6060

Seal Installer Lower Roller

0.45 kg ( 1.0 lb)

(12.2 x 11.5 x 2 in)

JULY 2018 PowerTrain Tools

4-217

Power Train Tools

SPECIALTY MINING TOOLS

Bearing and Components Induction Heater

Model Usage: All Models

CE Cerfified

Key Advantages

Warranty: Manufacturers 36 Months

• Used to expand bearings, bushings, gears,

• Temperature differential between the internal

bores, pulleys, couplings, etc. to reduce

and external component materials remains

assembly press loads on interference fits

low, thus reducing the potential for material

stress accumulation and subsequent potential

• New heating software program specially

distortional damage.

developed for the heating of gears and

bearings:

• Removable vertical yoke that provides

flexibility

- User may set the temperature and time

(ramp)

• Provides gradual uniform heating, and only

- User may place (2) sensors (option)

the workpiece is heated

- Unrivaled power factor

- Tension-free heating, using touchscreen

(mulitple languages)

sureTHERM pro 1X

Dimensions are in millimeters

Work Piece

Controls (for Tension

Standard Yokes

Power

Model No.

Mfg

Model No.

Dimensions

Max Weight

Free Heating)

Dimensions

Requirements

20 x 20 x 490 mm/

Temperature

0.8 x 0.8 x 19.3 in

(1 sensor)

Min bore

Power Rating

0-240°C/464°F

30 x 30 x 490 mm/

30 mm

(special 0-400°C/752°F)

12.8 kVA

1.2 x 1.2 x 19.3 in

(1.2in)

Bearings

Temperature

TMInduction Heating USInc.

40 x 40 x 490 mm/

400kg

(2 sensors)

Voltage

10336 Dransfeldt Rd #5

1.6 x 1.6 x 19.3 in

All

sureTHERM

MaxOuter

(880 lb)

0-240°C/0-464°F

400-480 V

Parker, CO 80134

Caterpillar

pro 1X

Diameter

T 20-50°C/68-122°F

50 x 50 x 490 mm/

Ph. 720-266-4403

Product

Induction

1000mm(39.4in)

Time

2 x 2 x 19.3 in

Fax: 303-646-4880

Other Parts

Current max

Families

Heater

0-99 min

rick@tminductionheating.com

60 x 60 x 490 mm/

300kg

32 A

Time/Temperature

tminductionheating.com

Max Work

(660 lb)

2.4 x 2.4 x 19.3 in

Ramp

piece width

5-99min/ 5-240°C/

70 x 70 x 490 mm/

Frequency

330 mm

41-464°F

2.8 x 2.8 x 19.3 in

50-60 Hz

(13in)

0-99 hours / 5-240° C/

80 x 80 x 490 mm/

41-464°F

3.2 x 3.2 x 19.3 in

Options Suggested

Inform TM Induction Heating that

• Trolley

you areaCaterpillar Dealer and

• Remote Control

request to talk to their Caterpillar

• Second temp.

Representative.

sensor

4-218 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Ultra Low Temperature Freezer

Model Usage: All Models

• CE Certificate Available

Remote Alarm Relay

Warranty: Manufacturer’s One Year

• Used to shrink bearings, bushings, pins,

• Utilized for remote alarm hook-up

shafts, etc. to reduce assembly press loads on

Refrigeration System

interference fits

• Two hermetically sealed compressors

Temperature Control

• CFC- and HCFC-free refrigerants

Digital control with two temperature displays:

Construction

• Set temperature

• Chamber is 14-gauge zinc-coated galvanized

• Actual temperature in the freezer

steel.

Alarm System

• Exterior is 16-gauge steel.

- Battery-operated alarm system will emit an

• Powder-coated cool gray finish

audible and visual signal when there is a

mechanical or electrical failure.

Technical Support

C85-9 Freezer

• Supplied by Nation-Wide-Network of service

companies

Model No.

Mfg

Model No.

Cooling Temperature Range

Capacity

Power Requirements

115 VAC, 60 Hz, 1 phase

SO-LOW

208 VAC, 60 Hz, 1 phase

10310 Spartan Dr.

230 VAC, 60 Hz, 1 phase

All Cat

Cincinnati, OH 45215

Standard range

C85-9

9cu. ft.

220 VAC, 50 Hz, 1 phase

Product

Ph. 513-772-9410

-40° to -120° F

Industrial Freezer

255 liters

220 VAC, 50 Hz, 3 phase

Families

Fax: 513-772-0570

(-40° to -85° C)

-20 Amp dedicated circuit

sales@so-low.com

required

www.so-low.com

-ETL electrical approval

Optional Accessories

Inform SO-LOW that you are a

Minimum size model

Chart Recorder

Caterpillar Dealer and request

recommended

CO²Backup System

to talk to their Caterpillar

for 7495 gearbox pinion

LN² Backup System

Representative.

pins and bearings

Cold Safety Gloves

Inventory Racks

JULY 2018 PowerTrain Tools

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Power Train Tools

SPECIALTY MINING TOOLS

Ultra Low Temperature Freezer

Model Usage: All Models

• CE Certificate Available

• Casters for easy mobility

Warranty: Manufacturer’s

• Essential tool for the repair and rebuild of

• NEMA-12 enclosures and oil-tight switches

various Caterpillar^®and expanded mining

extend the life of electronics refrigeration.

components

• Gas spring or pneumatic easy-to-open lids

• Used to shrink bearings, bushings, pins,

• Fast and efficient cooling with zero ozone

shafts, etc. to reduce assembly press loads on

depletion refrigerants

interference fits

• High-volume air circulation provides uniform

• Heavy-duty, built-to-last construction provides

cooling.

long life.

• Freezer construction and refrigeration systems

• Thick foam insulation for continuous operation

hold up in harsh heat treat environments.

and reduced maintenance costs

•

Dimensions

Cooling

Overall

Power

Model No.

Mfg

Model No.

Workspace

Temperature

Capacity

L x W x

Requirement

L x W x D

Range

Steel/Hour

H¹ x H²

230V AC

Standard range

2820 x 1070

-40° to -120° F

30Amps

Cincinnati Sub-Zero (CSZ)

910 x 610

x 1550

(-40° to -85° C)

60 Hz

All

12011 Mosteller Road

x 660 mm

T-13-2-2

x 920 mm

3 Phase

Caterpillar

Cincinnati OH 45241

45 kg

Product

Ph. 513-772-8810

(100 lb)

Industrial Freezer

Optional Liquid

460V AC

Fax: 513-772-9119

(36 x 24

Families

(111 x 42 x 61

Nitrogen Cooling

x 26 in)

15Amps

cszindustrial.com

x 36 in)

-300° F

60 Hz

(-184° C)

3 Phase

Minimum size model

H¹ - Overall

Performance will

Inform CSZ that you are a Cat^®

recommended

Height

be reduced by

Dealer and request to talk to

for 7495 gearbox pinion

H² - Loading

approximately 17%

their Caterpillar Representative.

pins and bearings

Height

for 50 Hz.

JULY 2018 PowerTrain Tools

4-221

Power Train Tools

SPECIALTY MINING TOOLS

Tooth Gauge

Model Usage: AFC Sprocket

• Gauge checks wear on AFC Sprockets SAP

• Used to determine when sprocket needs to be

part #1496910 and 1496911.

replaced

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

519-8680

Tooth Gauge

56x 62x 5mm(2.2 x 2.4 x 2in)

0.1 kg (0.2 lb)

Driver Assembly

Model Usage: 6030, 6040 HMS with Bosch final

• Safely and efficiently installs coupler bearing

• Avoids damage to bearing or shaft from use of

drives

to depth in final drive

improper tools

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

WLL

510-9781

Driver Assembly

188 x 112 mm (7.4 in x 4.4 in)

6 kg (13 lb)

10 T

Seal Installer

Model Usage: 6030, 6040 HMS

• Safely and efficiently installs coupler seal to

• Ensures that seal is aligned properly

depth in final drive

Warranty: Caterpillar ^®Six Months

• Equipped with M10 lifting eye holes for

• Avoids damage to seal from use of improper

transport

tools

Part No.

Description

Diameter

Weight

510-9782

Seal Installer

40 x 150 mm (9.4 x 6 in)

15.3 kg (34 lb)

Final Drive Bearing Press Tool

Model Usage: Rotary Drills/HMS

• Allows technician to apply force to bearings

• Slots allow measurement using depth

using hydraulic cylinder or shop press

micrometer or caliper.

Warranty: Caterpillar ^®Six Months

• Allows development of proper shim thickness

as called out in D&A manual

Part No.

Model Usage

Dimensions

Weight

506-1889

MD6290

229 x 70 mm (9 x 2.9 in)

11 kg (24 lb)

506-1888

MD6420

267x 70 mm (10.5 x 2.8in)

15 kg (33 lb)

506-1885

MD6540/6015

336x 80 mm (13.2 x 3.2in)

33 kg (72 lb)

506-1890

6018

390x 80 mm (15.4 x 3.2in)

43 kg (94 lb)

506-1887

6020B

420x 80 mm (16.5 x 3.2in)

51 kg (113 lb)

540-1205

6030

468 mm (18.4 in) dia x 80 mm (3.2 in)

63 kg (139 lb)

4-220 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Final Drive Brake Press Tool

Model Usage: HMS 6060

• Allows technician to safely depress spring on

• Uses hydraulic cylinder and H-Bar or shop

brake to remove/install snap ring

press to apply force to spring

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

WLL

520-2343

Final Drive Brake Press Tool

135 dia x 110 mm (5.3 x 4.33 in)

3 kg (6.8 lb)

10 T

Wear Ring Installation Tool

Model Usage: MD6290

• Allows technician to install wear ring on

• Prevents damage to sealing surface from use

compressor shaft while changing seal kit

of improper driving tool

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

521-8242

WearRingInstallation Tool

76.2 dia x 124 mm (3 x 4.9in)

2.4 kg (5.3 lb)

Seal Driver

Model Usage: 7495 ERS

• Allows technician to properly install seal in

• Prevents damage to seal by spreading force

swing gearbox

across entire seal

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

521-4326

Seal Driver

298 x 10 mm (11.73 x 0.4 in)

5.5 kg (12 lb)

JULY 2018 PowerTrain Tools

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Power Train Tools

SPECIALTY MINING TOOLS

Final Drive Input Shaft Seal & Bearing Installation Tool

Model Usage: 6050, 6060

• Allows technician to properly install the final

• Prevents damage to seal & bearing caused by

drive seal and roller bearing on the following

using improper tools

Warranty: Caterpillar ^®Six Months

Bosch™ final drive assemblies:

• Properly aligns seal & bearing in bore during

- 6050 - P/N 483-7497

installation

– 6060 - P/N 484-2616

Part No.

Description

Dimensions (L x D Ø)

Weight

519-4380

Final Drive Seal & Bearing Installation Tool

140 x 173 mm (5.5 x 6.8in)

4.4 kg (9.7 lb)

519-4380 Shaft Bearing

519-4380

& Seal Ring Installer

Roller Bearing

Seal Ring

Input Shaft

Roller Bearing

Input Shaft

Final Drive Output Shaft Seal Installation Tools

Model Usage: 6050, 6060

• Allows technician to properly install final

- Prevents damage to seal caused by using

drive seals on the following Bosch™ final

improper tools

Warranty: Caterpillar ^®Six Months

drive assemblies:

- Properly aligns seal in bore during

- 6050 - P/N 483-7497

installation

519-4381 Shaft

- 6060 - P/N 484-2616

Seal Installer

Part No.

Description

Dimensions L x Ø

Weight

519-4381

Seal Installer

220 x 239 mm (8.7 x 9.4 in)

4.2 kg (9.3 lb)

Shaft Seal Ring

Output Shaft

519-4381

Shaft Seal Ring

4-222 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Seal Guide

Model Usage: 7495 ERS

• Allows technician to properly install input

• Used to cover input shaft during seal

shaft seal in swing gearbox

installation, preventing damage to seal

Warranty: Caterpillar ^®Six Months

caused by keyway

Part No.

Description

Dimensions

Weight

523-9841

Seal Guide

99.3 x 170 mm(3.9 x6.7in)

1.5 kg (3.4 lb)

Spanner Wrench, Snubber

Model Usage: 7495

• A snubber spanner wrench is required to

• This service tool is utilized with a 1/4 inch

adjust the snubber “dampening” settings

square drive torque wrench to quickly set

Warranty: Six Months

during the closing function of the latchfree

the snubber dampening effect that provides

dipper door assembly.

longer life span of the latchfree dipper door

components.

Part No.

Description

Quantity Req.

O.D.

Depth

Square Drive

Weight

Latchfree Dipper Door

70 mm

42 mm

6.3 mm

0.3 kg

486-3857

Snubber Spanner Wrench

(2.8in)

(1.7in)

(0.25 in)

(0.7 lb)

Spanner Wrench

Model Usage: 7495

• Required for installation and removal of steel

plugs located on flange of stationary rod of

Warranty: Caterpillar ^®Six Months

the HydraCrowd cylinder assembly

Part No.

Description

Dimensions

Weight

541-9357

Spanner Wrench

70 x 30 x 15.88 mm (2.75 x 1.18 x 0.63 in)

0.21 kg (0.47 lb)

JULY 2018 PowerTrain Tools

4-223

Power Train Tools

SPECIALTY MINING TOOLS

Propel Gearbox Bearing Lifting Tool

Model Usage: 7495

European Union Compliant, CE marked

• Used to lift round objects, such as large

bearing races, that are too heavy to manually

Warranty: Caterpillar ^®Six Months

• A bearing lifting tool is required for the 7495

lift

propel gearbox assembly.

• The tool is adjustable to lift objects over a

• Detachable foot assemblies allow for custom

size range of 350-930 mm (13.8-36.6) and

attachments to be created as needed.

have a maximum weight of 227 kg (500 lb.)

• Assists in assembly of heated components

Reference

• Can be used to lift round objects on an inner

or external diameter

• M0070924 Tool Operating Manual

Part No.

Description

Quantity Req.

Dimensions (H x L x W)

Weight

Propel Gearbox Bearing

601 x 565 x 615 mm

501-4327

25 kg 55 (lb)

Lifting Tool

(23.7 x 22.2 x 24.2in)

Propel Gearbox Planetary Gear Lifting Tool

Model Usage: 7495

European Union Compliant, CE marked

• This feature provides a significant time

reduction of the removal and installation of

Warranty: Caterpillar ^®Six Months

• A planetary gear lifting tool is required for the

each planetary gear from/to the planetary

7495 propel gearbox assembly.

carrier assembly.

• Used to lift each planetary gear in a horizontal

orientation

Reference

• M0073796 Tool Operating Manual

Part No.

Description

Quantity Req.

Dimensions

WLL

Weight

7495 Propel Gearbox

240 x 352 x 50 mm

300kg

509-5170

2kg (4lb)

Planetary Gears Lifting Tool

(9.5 x 14 x 2in)

(661 lb)

Part No.

Quantity Req.

Description

8T-4183

M12 x 1.75 Bolt

8T-4223

Washer

Arbor Press (10 Ton)

Model Usage: General Shop Use

• Used with 10-ton single-acting hydraulic

• Holes for horizontal or vertical mounting

cylinder and any single-acting hydraulic pump

Warranty: Manufacturer’s

• Back is slotted for loading of longer parts.

(sold separately)

Part No.

Description

Throat Depth

Dimensions (L x W x H)

Weight

291 x 151 x 426 mm

27 kg

526-5512

Arbor Press (10 Ton)

150 mm from center of cylinder

(11.5 x 6 x 16.8 in)

(78 lb)

4-224 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Gear Lifting Tool

Model Usage: CST45

European Union Compliant, CE marked

• Thistool provides a safe method to lift gears

that do not have holes for standard lifting

Warranty: Caterpillar ^®Six Months

• Attaches to lifting tool 509-5170

eyes.

•

Allows safe handling of planetary gears using

hoist

Reference

• M074040 Tool Operating Manual

Part No.

Description

Dimensions

Weight

WLL

509-5085 Gear Lifting Tool

320 x 166 mm x 106 mm ( 13.8 x 8 x 9.6 in)

2kg (4lb)

100 kg (220lb)

Bearing Weight

Model Usage: MT4400

• Essential to the proper assembly of NUB

• Collar will lift as it cools if not properly

bearing on MT4400 with 5GEB25 wheel motor

weighted.

Warranty: Caterpillar ^®Six Months

• Weight maintains contact between heated

• Tapped for two M6 lifting eyes

collar and bearing until temp normalizes.

Part No.

Description

Dimensions

Weight

521-4394

Bearing Weight

304 x 114 mm (12 x 4.5in)

49 kg (108 lb)

Spline Adapter

Model Usage: RA750, RA860

• Tool engages input spline on ranging arm

• Use with ¾” drive extension

allowing technician to rotate geartrain during

Warranty: Caterpillar ^®Six Months

• Tool has cross hole allowing it to be retained

D&Aprocedure. (DIN 5480W72 x 3 x22)

by extension.

Part No.

Description

Dimensions

Weight

522-8573

Spline Adapter

71 x 25 mm (2.8 x 1 in)

0.3 kg (0.7 lb)

JULY 2018 PowerTrain Tools

4-225

Power Train Tools

SPECIALTY MINING TOOLS

Spline Adapter

Model Usage: HU150

• Tool engages input spline on gearbox allowing

• Use with 271-4724 11” extension (1/2” drive)

technician to rotate geartrain during D&A

Warranty: Caterpillar ^®Six Months

• Tool has cross hole allowing it to be retained

procedure. (DIN 5480 W72 x 3 x 22)

by extension.

Part No.

Description

Dimensions

Weight

518-6625

Spline Adapter

50.5 x 25 mm (2 x 1 in)

0.2 kg (0.4 lb)

Adapter Assembly

Model Usage: Rotary Drills MD6240, MD6290,

• Adapter mounts rotary gearbox to large

• Improves safety and saves time vs rolling

MD6420, MD6540, MD6640

engine rollover stand 456-6500 allowing

gearbox using overhead hoist.

technician to rotate gearbox during D&A

Warranty: Caterpillar ^®Six Months

• Fits all rotary gearboxes for diesel and electric

procedure

drills

Part No.

Description

Dimensions

Weight

517-2142

Adapter As.

812 x 340 x 70 mm (32 x 13.4 x 2.8 in)

41 kg (90lb)

Propel Gearbox Bearing Preload Tools

Model Usage: 7495

• Service tools are required for the disassembly

• This tool provides a large reduction in time

and assembly of the propel gearbox.

requirements during the assembly of the

Warranty: Caterpillar ^®Six Months

propel gearbox bearing assembly.

Qty.

Part No.

Description

Dimensions

Weight

Required

Bearing Preload Plate

(OD x ID x D): 750 x 465 x 25 mm

51.2 kg

486-9053

(7495 Final Drive)

(30 x 18.3 x 1 in)

(113 lb)

Bearing Preload Tool:

Complete Assembly

Bearing Assembly

Input Housing Assembly

4-226 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Rotary Shaft Lifting Device

Model Usage: MD6640

European Union Compliant, CE marked

• Improves safety and efficiency compared to

using choker

Warranty: Caterpillar ^®Six Months

• Lifts main shaft and bearings for rotary

gearbox

Reference

• M0076784 Tool Operating Manual

Part No.

Description

Dimensions

Weight

WLL

5 kg

218kg

521-4327

Rotary Shaft Lifting Device

375 x 275 x 80 mm (14.8 x 10.8 x 3.2 in)

(11 lb)

(480 lb)

Hoist Gearcase Disassembly & Assembly Tools

Model Usage: 7495

European Union Compliant, CE marked (Bearing

• Seal Guide provides accurate placement and

Lift Assembly 522-0844 only)

prevents damage to the seal during the seal

Warranty: Caterpillar ^®Six Months

installation procedure.

• These tools provide increased safety during

the D&A of the hoist gearcase.

Reference

• Locking fixture tool prevents the planetary

• MOO78820 Tool Operating Manual for Bearing

carrier from falling out when the hoist gear

Lift Assembly 522-0844

case is turned on its side during D&A.

522-0843

• Bearing lift tool provides accurate lifting

of the bearing assembly during the D&A

procedure.

Part No.

Description

Dimensions (L x W x D)

Weight

WLL

Tool Assembly -

171 x 110 x 50 mm

522-0843

1.5 kg (3.3 lb)

Locking Fixture

(6.7x 4.3 x 2.0in)

Tool Assembly -

590 x163mm

522-0844

29 kg (64 lb)

181 kg (400lb)

Bearing Lift

(23.2 x 6.4 in)

186 x 75 mm

522-0845

Guide - Seal

0.7 kg (1.5 lb)

(7.3 x 3.0in)

522-0845

JULY 2018 PowerTrain Tools

4-227

Power Train Tools

SPECIALTY MINING TOOLS

Pump Test Fittings

Model Usage: See Chart

• Fittings adapt expanded mining pumps to

hydraulic test bench

Warranty: Caterpillar ^®Six Months

Fitting

Thread (Male x Female)

Pump Usage

Model Usage

533-1169

M33 STOR x ½” NPTF

471-5739

6018

468-9838

533-1170

M33 STOR x 1” NPTF

417-9308

6015, AP300F AP300D

417-9312

437-0161

437-0159

485-8432

484-6741

533-1171

M42 STOR x 1” NPTF

467-9656

6015, 6018, 6030, 6050, 6060,6090

468-9837

468-9838

468-9840

471-5739

533-1172

M22 STOR x M14 STOR

437-0163

6040, 6050

162-9592

MTC735, MTC745, MTC755, MTC765,

180-0459

MTC835, MTC845, MTC855, MTC865,

533-1173

M26 STOR x ¾” NPTF

233-6702

MT735, MT745, MT755, MT765, MT835,

484-6741

MT845, MT855, MT865, 6030, 554

485-8432

437-0161

533-1174

¾ JIC x M20 Swivel

6015, 6018, 6030

467-9658

Propel Shaft Mounting Tools

Model Usage: 7295, 7495 Electric Rope Shovels

European Union Compliant, CE marked

525-4692 Adapter Plate

Warranty: Caterpillar ^®Six Months

• Used to remove/install inboard and outboard

525-4690 Slide Tube Assembly

bearing cartridges 493-4405 and 493-4399,

• 525-4690 Extra-long slide tube assembly

respectively

extends the horizontal reach of the 226-2380

• Used to remove/install inboard and outboard

C-frame from the standard 0.5 m to 1.6 m.

cover plates 493-4398 and 513-7932,

• Enables servicing the propel shaft cover

respectively

plates, bearing cartridges, and bearing on HR,

• May be used to remove/install inboard and

HF, and HD roller frames

outboard 514-0446 propel shaft bearing under

525-4691 Bearing Lift Device

specific circumstances

• Used to install/remove both inboard and

• Used with the 226-2380 C-frame and may be

outboard 514-0446 propel shaft bearing

attached directly to the standard 226-2381

• Used with the 226-2380 C-frame and may be

and 226-2382 slide tubes, or to the 525-4690

attached directly to the standard 226-2381

extra long slide tube

and 226-2382 slide tubes or to the 525-4690

• May be attached to the 525-4691 bearing

extra-long slide tube

lift device

• Auxiliary holes allow 525-4692 adapter plate

Reference

to be attached to service cover plates and

• 525-4690-NEHS0966

cartridges.

• 525-4691-M0083623

• 525-4692-M0083625

Part No.

Description

Dimensions

Weight

WLL

525-4690

Slide Tube Assembly

1844 x 178 x 89 mm (72.6 x 7 x 3.5 in)

56 kg (123 lb)

386 kg (850lb)

525-4691

Bearing Lift Device

400 x 457 x 293 mm (15.8 x 18 x 11.5 in)

19 kg (42 lb)

330 kg (728lb)

525-4692

Adapter Plate

700 dia x 49.7 mm (27.6 dia x 1.9 in)

17 kg (37 lb)

330 kg (728lb)

4-228 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Hoist Gear Box Test Tool Group

Model Usage: 7495

• Designed to provide a safe and reliable

• Parts are available as a group or may be

method of synchronizing the hoist gearbox

ordered individually.

Warranty: Caterpillar ^®Six Months

output shafts

• Made As Ordered (MAO)

Required to determine accurate baseline

•

vibration signatures during testing

546-5740 7495 Hoist Gear Box Test Tool Group

Item

Qty

Part No.

Description

Dimensions

Weight

546-5734

3-Groove Sheave

332 x 160 mm (13 x 6.3in)

44 kg (88 lb)

3-Groove Sheave

546-5735

333 x 132 mm (13 x 5.2in)

22 kg (44 lb)

(Companion)

546-5737

Belt

106 x 106 x 89 mm (4.2 x 4.2 x 3.5 in)

1 kg (2.2 lb)

546-5738

Shaft Adapter Assembly

3,325 mm Pitch (131 in Pitch)

71 kg (156 lb)

546-5736

Split Taper Bushing

243 x 305 mm (9.6 x 12in)

1 kg (2.2 lb)

559 x 43 mm

546-5739

Retainer Plate

51 kg (112 lb)

(22 x 1.7 in)

Swing Gear Template

Model Usage: 7295 ERS

• Made from stainless steel for durability

• Made as ordered

Warranty: Caterpillar ^®Six Months

• Allows quick visual inspection of wear to

swing gears and pinions

Part No.

Application

Dimensions

Weight

544-0236

7295 B Swing Gear

240 x 146 x 3 mm (9.5 x 5.7 x 0.12 in)

0.6 kg (1.3 lb)

544-0237

7295 HR Swing Gear

240 x 146 x 3 mm (9.5 x 5.7 x 0.12 in)

0.6 kg (1.3 lb)

547-9561

7295 B Swing Pinion

178 x 138 x 3 mm (7 x 5.4 x 0.12 in)

0.4 kg (0.8 lb)

547-9562

7295 HR Swing Pinion

178 x 133 x 3 mm (7 x 5.2 x 0.12 in)

0.4 kg (0.8 lb)

Swing Pinion

Template

Swing Gear

Template

JULY 2018 PowerTrain Tools

4-229

Power Train Tools

SPECIALTY MINING TOOLS

Shaft Stand

Model Usage: 7495 Electric Rope Shovels

• Safely supports 7495 rope crowd gearbox

• Nylon guide bars help support bearings during

1st intermediate shaft during disassembly

removal and installation.

Warranty: Caterpillar ^®Six Months

and assembly

• Provides secure tiedown points

• Securely locks shaft to stand to

Reference

prevent shifting

• Tool Operating Manual M0083809

• Guards shaft and gear teeth from damage

caused by rough handling

Part No.

Description

Dimensions

Weight

WLL

523-5976

Shaft Stand

1411x1300x1366mm(55.6x 51.2x53.8in)

268 kg (591lb)

900 kg (2000 lb)

Shaft Stand

Model Usage: 7495 Electric Rope Shovels

• Safely supports 7495 rope crowd gearbox

• Rollers allow shaft to be turned as

2nd intermediate shaft during disassembly

required, and braking mechaninsm locks

Warranty: Caterpillar ^®Six Months

and assembly

shaft into place.

• Provides secure tiedown points

Part No.

Description

Dimensions

Weight

WLL

520-3244

Shaft Stand

1685x1226x1455mm(66.4x 48.3x57.3in)

550 kg (1210 lb)

4000 kg(8800lb)

Guard Assembly

Model Usage: 7495 Electric Rope Shovels

• Optional attachement for shaft stand

• Prevents damage to gear teeth and bearing

520-3244

from rough handling

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

528-5288

Guard Assembly

1855 x 1339 x 1600 mm (73 x 53 x 63 in)

100.5 kg (221lb)

Quill Shaft Extractor

Model Usage: EL1000 Shearer

• Used to extract quill shaft from shearer

• Made as ordered

Warranty: Caterpillar ^®Six Months

• Varying lengths to fit range of applications

Part No.

Thread

Length

Weight

549-3496

362mm(14.3in)

0.2 kg (0.44 lb)

549-3497

512mm(20.2in)

0.3 kg (0.55 lb)

549-3498

M16

312mm(12.28in)

0.7 kg (1.4 lb)

549-3499

M16

512mm(20.2in)

1 kg (2.1 lb)

4-230 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Gage Pin Set

Model Usage: All

• Gage pins used to measure gears and splines

• Polycarbonate case included

in reuse and salvage documentation

Warranty: Caterpillar ^®Six Months

• Pins can be ordered individually- an order

• Set includes magnetizing tool to help hold

quantity of 1 equals a set of two pins.

pins during measurement (also demagnetizes.)

• Complete set 549-3500 is stocked.

Individual pins are Made As Ordered (MAO).

Part No.

Description

549-3500

Complete Gage Pin Set

Part No.

Description

549-3501

2 mm Gage Pin

549-3502

2.5 mm Gage Pin

549-3503

3 mm Gage Pin

549-3504

3.5 mm Gage Pin

549-3505

4 mm Gage Pin

549-3506

5 mm Gage Pin

549-3507

5.5 mm Gage Pin

549-3508

6 mm Gage Pin

549-3509

7 mm Gage Pin

549-3510

8 mm Gage Pin

549-3511

9 mm Gage Pin

549-3512

10 mm Gage Pin

549-3513

12 mm Gage Pin

549-3514

16 mm Gage Pin

549-3515

20 mm Gage Pin

549-3516

25 mm Gage Pin

549-3520

Magnetizer Tool

549-3521

Polycarbonate Case

549-3522

Foam Insert

Available for Separate Purchase:

• Foam insert will accommodate all sizes below

in addition to complete set above.

• The following pins are available for purchase.

(They are not included in above set.)

• Used for measurement of large gears

Part No.

Description

549-3517

32 mm Gage Pin

549-3518

40 mm Gage Pin

549-3519

50 mm Gage Pin

Modular H-Bar

Model Usage: MT4400, CST45, CST65

• 1.5 Meter width, 50T WLL H-bar for removal

• Made as ordered

of large bearings and components

Warranty: Caterpillar ^®Six Months

• Modular design allows for flexibility of setup

to suit many applications

Part No.

Description

Dimensions (L x W x H)

Weight

WLL

50 Metric Ton

515-4614

Modular H-Bar

1500 x 174 x 154 mm (59 x 6.9 x 6 in)

93 kg (204 lb)

(100,000 lb)

JULY 2018 PowerTrain Tools

4-231

Shop Supplies

ABRASIVES

Brushes, Radial Knot Stringer Bead-Type Wheels

Warranty: Caterpillar ^®Six Months

• Designed for heavy duty cleaning, scale,

• High quality oil tempered wire gives long life

spatter a rust removal

on pipe and plate weld cleaning

Arbor Hole (A.H)

Max. Safe Free

Part No.

Package Quantity

Diameter

Wire Size

Threaded Size

Speed (RPM)

9.5mm(3/8in)

1U-9957

76.2 mm (3 in)

0.36 mm (0.014 in)

25,000

A.H.

Brushes, Bench Grinder Wire

Warranty: Caterpillar ^®Six Months

• General purpose wire brushes that provide

• Will remove light scale, dirt, rust, corrosion or

fine to medium brushing action

light burrs

• Excellent for brushing uneven surfaces or

areas not easily reached by wider brushes

Max. Safe Free

Part No.

Package Qty

Wheel Diameter

Arbor Hole

Wire Size

Face Width

Speed (RPM)

12.7 - 15.9 mm

0.36 mm

15.88 mm

1U-9971

152.4mm (6in)

6,000

(1/2 - 5/8 in)

(0.014 in)

(5/8 in)

12.7 - 15.9 mm

0.36 mm

25.4 mm

1U-9972

152.4mm (6in)

6,000

(1/2 - 5/8 in)

(0.014 in)

(1 in)

0.36 mm

25.4 mm

1U-9974

203.2mm (8in)

15.9 mm (5/8 in)

4,500

(0.014 in)

(1 in)

JULY 2018 Shop Supplies

18-1

Shop Supplies

ABRASIVES

Brushes, Cylinder Block Cleaning

Warranty: Manufacturer's 90 Days

• Used during rebuild to clean oil passages and

• Circular brushes with nylon bristles and a

cylinder bores after honing

single stem, single spiral, and carbon steel

wire handle

Part No.

Brush Diameter

135-7628

304.8mm (12in)

1P-5571

9.5mm(3/8in)

1P-5572

19.1 mm (3/4 in)

1P-5573

31.8mm (1 1/4in)

1P-5574

127.0mm (5in)

6V-3182

7.9 mm (5/16 in)

6V-3183

11.1 mm (7/16 in)

6V-7067

6.4mm(1/4in)

6V-7091

12.7 mm (1/2 in)

6V-7092

15.9 mm (5/8 in)

6V-7093

25.4 mm (1 in)

6V-7094

38.1mm (1 1/2in)

6V-7095

44.5mm (1 3/4in)

6V-7096

50.8 mm (2 in)

4C-5552

57.2mm (2 1/4in)

4C-6342

88.9mm (3 1/2in)

4C-6343

101.6mm (4in)

1U-7429

114.3mm (41/2in)

1U-9788

127.0mm (5in)

4C-6344

139.7mm (51/2in)

4C-6345

152.4mm (6in)

4C-6346

165.1mm (61/2in)

4C-6347

177.8mm (7in)

4C-6348

190.5mm (71/2in)

4C-6349

203.2mm (8in)

4C-6350

241.3mm (91/2in)

Brushes, Interleaf Flap

Warranty: Manufacturer's 120 Days

• Non-woven surface conditioning material

• Use in place of wire wheels, hand scrapers,

and aluminum-oxide abrasive flaps with cloth

and wire brushes

backing

• Typical applications include cleaning up both

• Epoxy filled center with 6.4 mm (.25 in) shank

hydraulic cylinders and engine lower bores

• Used to clean curved and irregular shaped

• Can also be used to clean rust, carbon

parts with hard to reach areas

deposits, adhesives, and tough coatings

Part No.

Size

Grade

Grit

254-5310

38 x 25 mm (1.5 x 1 in)

Coarse

254-5311

38 x 25 mm (1.5 x 1 in)

Medium

120

254-5312

38 x 25 mm (1.5 x 1 in)

Very Fine

240

254-5313

76 x 51 mm (3 x 2 in)

Coarse

254-5314

76 x 51 mm (3 x 2 in)

Medium

120

254-5315

76 x 51 mm (3 x 2 in)

Very Fine

240

18-2

JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Brushes, Nylon Cleaning

Warranty: Caterpillar ^®Six Months

• Used in a variety of cleaning applications,

• Available in several brush diameters to meet

such as spray paint equipment and parts

cleaning task requirements

washers for cleaning tubes, valves cylinders,

• Nylon bristles with a 25 cm (10 in) metal

etc.

handle

• Nylon bristles clean dirt without damaging

• Long handle for cleaning hard to reach dirt

surface

and debris.

Part No.

Brush Diameter

Brush Length

Qty.

264-4352

50.8 mm (2 in)

102 mm (4 in)

264-4355

12.7 mm (1/2 in)

51 mm (2 in)

264-4357

19.0 mm (3/4 in)

51 mm (2 in)

264-4358

22.2 mm (7/8 in)

102 mm (4 in)

264-4372

38.1mm (1 1/2in)

102 mm (4 in)

266-2281

6.4mm(1/4in)

51 mm (2 in)

266-2282

15.9 mm (5/8 in)

51 mm (2 in)

266-2283

31.8mm (1 1/4in)

102 mm (4 in)

Brushes, Tube

Warranty: Caterpillar ^®Six Months

Package

Part No.

Description

O.D.

Wire

Qty

76.2 mm (3 in) Brush Face,

4C-6161

9.53 mm (3/8 in)

0.13mm (.005in),Carbon Steel

609.6mm (24in)O.A.L.

Brushes, Brass Bristle Cleaning

Warranty: Caterpillar ^®Six Months

• Use to clean tire beads prior to mounting

• Foam plastic handle will not crack when left

in cleaning solution

• Also good for other applications where steel

or nylon bristles will not work

• Dense brass bristles clean well and will not

rust

Part No.

Length x Width

Bristle Length

Package Quantity

262-4868

216 x 9 cm (8.5 x 3.5 in)

16 mm (.62 in)

Brushes, Parts Cleaning

Warranty: Caterpillar ^®Six Months

• For general cleaning-works great in parts

• All poly handle and ferrule with natural fiber

washers

bristles

• Will not rust or damage the surface of the

• Tapered handle for better grip

part being cleaned

• Long bristles reach hard to clean areas

Part No.

Diameter

Overall Length

Bristle Length

Package Quantity

264-4359

25 mm (1 in)

25 cm (10 in)

64 mm (2.5 in)

JULY 2018 Shop Supplies

18-3

Shop Supplies

ABRASIVES

Brushes, Crimped End Wire

Warranty: Manufacturer's 120 Days

• End brushes are suitable for operation over

• SteelWire

a wide range of speeds to accommodate

• 1/4 inch shank

various jobs. At a moderate RPM the wires

• Used to clean large metal surfaces

maintain a general end position for tip action.

Higher speeds cause flaring action which

• Remove burrs, weld scale, and rust

can be beneficial in conforming to irregular

• Good for edge blending and surface

shapes and contours.

preparation

Part No.

Description

Gauge

Size

Dimensions

Quantity

RPM

Encapsulated

4C-6157

0.010

1 1/2in (38 mm)

25,000

Flair-Flex

262-9721

Straight Wire

0.006

1/2in (13 mm)

1 Box of 10

22,000

76 x 63.5 mm

262-9722

Straight Wire

0.006

3/4in (19 mm)

1 Box of 10

22,000

(3 x 2 1/2 in)

76 x 63.5 mm

262-9723

Straight Wire

0.006

1 in (25 mm)

1 Box of 10

22,000

(3 x 2 1/2 in)

76 x 63.5 mm

262-9726

Straight Wire

0.020

1/2in (13 mm)

1 Box of 10

22,000

(3 x 2 1/2 in)

76 x 63.5 mm

262-9727

Straight Wire

0.020

3/4in (19 mm)

1 Box of 10

20,000

(3 x 2 1/2 in)

1U-9939

Knot

0.020

1 in (25 mm)

20,000

1U-9940

Straight Wire

0.020

1 in (25 mm)

20,000

1U-9941

Straight Wire

0.020

3/4in (19 mm)

20,000

1U-9942

Circular End

0.020

1 1/2in (38 mm)

15,000

1U-9943

Knot

0.020

3/4in (19 mm)

20,000

1U-9945

Galvanized

0.020

3 in (76 mm)

5,000

1U-9946

Galvanized

0.014

3 in (76 mm)

5,000

4C-6153

Straight Wire

0.010

1 in (25 mm)

20,000

4C-6154

Straight Wire

0.010

1 in (25 mm)

20,000

4C-6158

Knot

0.014

1 in (25 mm)

20,000

76 x 63.5 mm

262-9728

Straight Wire

0.02

1 in (25 mm)

1 Box of 10

(3 x 2 1/2 in)

76 x 63.5 mm

262-9729

Knot

0.014

3/4in (19 mm)

1 Box of 10

(3 x 2 1/2 in)

Brushes, Stem Mount Wire

Warranty: Manufacturer's 120 Days

• Steel Wire

• Remove burrs, weld scale, and rust

• 1/4 inch shank

• Good for edge blending and surface

preparation

• Used to clean metal surfaces

Part No.

Wire Gauge

Size

Max. Speed (RPM)

Quantity

RPM

249-5284

0.010

1 1/2in (38 mm)

25,000

249-5285

0.011

2 in (52 mm)

25,000

249-5286

0.011

2 1/2in (64 mm)

25,000

18-4

JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Discs, Type 29 Zirconium Flap

Warranty: Manufacturer's 120 Days

• Grind and finish in one operation-good for

• Has a built-in angle for less operator fatigue

heavy stock removal as well as finishing-

• Fiberglass reinforced backer

reduces downtime

• Long lasting Zirconium grain cloth-backed

• Unique design allows for consistent sharp

flaps

edge as wheel wears away

Part No.

Center Hole

Diameter

Grade

Package Qty

RPM

236-8105

22.23 mm (7/8 in)

114.3mm (41/2in)

ZIR24

25,000

236-8106

22.23 mm (7/8 in)

114.3mm (41/2in)

ZIR36

236-8107

22.23 mm (7/8 in)

114.3mm (41/2in)

ZIR60

236-8109

22.23 mm (7/8 in)

114.3mm (41/2in)

ZIR80

236-8111

22.23 mm (7/8 in)

114.3mm (41/2in)

ZIR120

236-8114

22.23 mm (7/8 in)

152.4mm (6in)

ZIR60

236-8116

22.23 mm (7/8 in)

152.4mm (6in)

ZIR120

254-5336

22.23 mm (7/8 in)

178 mm (7 in)

ZIR36

254-5337

22.23 mm (7/8 in)

178 mm (7 in)

ZIR60

254-5338

22.23 mm (7/8 in)

178 mm (7 in)

ZIR80

Discs, Type 29 Zirconium Flap with 5/8 -11 Hub

Warranty: Manufacturer's 120 Days

• Long lasting Zirconium cloth backed flaps

• Grind and finish in one operation

• Fiberglass reinforced backer

• Permanently attached metal hub

• Three popular grades

Part No.

Diameter

Hub Thread

Grade

Package Quantity

254-5339

144mm (4.5in)

5/8 -11

36G

254-5340

144mm (4.5in)

5/8 -11

60G

254-5341

144mm (4.5in)

5/8 -11

80G

254-5342

178 mm (7 in)

5/8 -11

36G

Discs, Hi-Density Zirconium Flap with 5/8 -11 Hub

Warranty: Manufacturer's 120 Days

• Hi-density flap disc with 5/8 -11 permanently

• Available in four popular grades

attached metal hub

• Made with long-life Zirconium grain

• Goodfor stock removal as well as finishing

• 35-50% more material than Standard Flap

• Fiberglass reinforced backer

discs

Part No.

O.D.

Hub Thread

Grade

Package Quantity

254-5345

114mm (4.5in)

5/8 -11

36grit

254-5346

114mm (4.5in)

5/8 -11

60grit

254-5347

114mm (4.5in)

5/8 -11

80grit

254-5348

114mm (4.5in)

5/8 -11

120 grit

254-5349

178 mm (7 in)

5/8 -11

36grit

254-5350

178 mm (7 in)

5/8 -11

60grit

254-5351

178 mm (7 in)

5/8 -11

80grit

JULY 2018 Shop Supplies

18-5

Shop Supplies

ABRASIVES

Discs, Aluminum Oxide Surface Reconditioning

Warranty: Manufacturer's 120 Days

• Conditioning surfaces with conventional

• Use disc coming off the edge-better finish

abrasive discs often results in dimensioning,

results

gouging, or undercutting. Wire brushes

• Aluminum Oxide

don't thoroughly remove contaminants

• Use for gasket removal

which can lead to rework. Their wires can

become loose, fly off, and injure an operator.

• Use for deburring, cleaning and rust removal

Surface reconditioning discs can help reduce

• Use instead of wire brushes or sand paper

or eliminate these problems. They deliver

when you don't want to remove any stock

superior, consistent finishes when you need to

clean, deburr, blend or finish.

Package

Maximum Oper.

Optimum Oper.

Part No.

Grade

Diameter

Backing Pad

Qty

Speed (RPM)

4C-4763 (13,000),

1U-7622

A-Coarse

101.6mm (4in)

13,000

10,000

1U-7623 (18,000)

4C-4383

A-Coarse

50.8 mm (2 in)

25,000

18,000

4C-4381

4C-4384

A-Coarse

76.2 mm (3 in)

18,000

15,000

4C-4382

5P-9709

A-Coarse

177.8mm (7in)

6,000

4,500

5P-9718

6V-0185

A-Coarse

127.0mm (5in)

10,000

6V-0186

Discs, Surface Reconditioning with Superior Edge Wear

Warranty: Manufacturer's 120 Days

• Surface reconditioning disc used on right

• Ideal for gasket removal, rust removal and

angle tools

general cleaning on steel parts

• The edges of an abrasive on a right angle

• Retained by hook and loop type fasteners or

grinder tend to wear faster than the center

7/8 inch bolt thru application

and thus the disc is never fully used up.

• Brown disc with gray backing

Superior edge wear discs have longer overall

life than standard discs.

Package

Maximum Oper.

Optimum

Associated

Part No.

Description

Diameter

Qty

Speed (RPM)

Oper.Speed

Tool

SE Disc - A

9U-6921

177.8mm (7in)

6,000

4,500

Grinder

Coarse

SE Disc - A

9U-6922

127.0mm (5in)

10,000

Grinder

Coarse

127 x 22.23 mm

SE Disc - A

9U-6923

center hole

10,000

Grinder

Coarse

(5 x 7/8in)

SE Disc - A

Grinder/ Hand

9U-6924

101.6mm (4in)

13,000(1)

10,000

Coarse

Drill

101.6 x 22.23mm

SE Disc - A

Grinder/ Hand

9U-6925

center hole

13,000

10,000

Coarse

Drill

(4 x 7/8in)

Roloc - A

Die Grinder/

9U-6926

76.2 mm (3 in)

18,000

15,000

Coarse

Hand Drill

Roloc - A

Die Grinder/

9U-6927

50.8 mm (2 in)

25,000

21,000

Coarse

Hand Drill

18-6

JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

R-Type Zirconia Quick-Change Discs

Warranty: Caterpillar guarantees this product to

• Faster stock removal than aluminum oxide

• Tough zirconia provides a unique self-

be free from defect in material and workmanship

discs

sharpening characteristic for extended disc

at the time of sale.

life (up to 2.2 x the life of aluminum oxide

• Cool grinding action reduces glazing and

discs).

Part No.

Grit

Size

Package Quantity

511-2178

2in

50 discs

511-2179

2in

50 discs

511-2180

2in

50 discs

511-2181

2in

50 discs

511-2182

120

2in

50 discs

511-2183

3in

25 discs

511-2184

3in

25 discs

511-2185

3in

25 discs

511-2186

3in

25 discs

511-2187

120

3in

25 discs

Zirconia Resin Fiber Discs

Warranty: Caterpillar guarantees this product to

• Provides faster stock removal than aluminum

• Tough zirconia provides a unique self-

be free from defect in material and workmanship

oxide discs

sharpening characteristic for extended disc

at the time of sale.

life (up to 2.2 x the life of aluminum oxide

• Cool grinding action reduces glazing and

discs).

• 7/8 in hole

Part No.

Grit

Size

Package Quantity

511-2188

4.5in

25 discs

511-2189

4.5in

25 discs

511-2190

4.5in

25 discs

511-2191

4.5in

25 discs

511-2192

4.5in

25 discs

511-2193

100

4.5in

25 discs

511-2194

5in

25 discs

511-2195

5in

25 discs

511-2196

5in

25 discs

511-2197

5in

25 discs

511-2198

5in

25 discs

511-2199

100

5in

25 discs

511-2200

7in

25 discs

511-2201

7in

25 discs

511-2202

7in

25 discs

511-2203

7in

25 discs

511-2204

7in

25 discs

511-2205

100

7in

25 discs

JULY 2018 Shop Supplies

18-7

Shop Supplies

ABRASIVES

Heavy Duty Abrasive Roll

Warranty: Caterpillar guarantees this product to

• Resin bond technology for aggressive

• Will not load

be free from defect in material and workmanship

metalworking, cleaning, finishing, deburring

• Cut to length

at the time of sale.

and sanding applications

• Can be used with solvents or other cleaners

• Increased grain retention provides superior

• Ultra flexible

cutting capability.

• Provides superior surface finish consistency

• Strong and tear-resistant

Part No.

Roll Size

Package Quantity

511-2206

50.8 x 762 mm (2 x 30 in)

1 Roll

Type 1 High-Performance Cutting Wheel

Warranty: Caterpillar guarantees this product to

• This unique treated abrasive grain structure

• Use with an angle grinder to cut bolts, tubing,

be free from defect in material and workmanship

provides extra-long life and fast cutting

structural steel, or sheet metal.

at the time of sale.

capability.

• Max RPM 10,186

Part No.

Wheel Size

Package Quantity

511-2207

152.4mm (6in)

1 Wheel

Four Piece 3/8 in Carbide Burr Set

Warranty: Caterpillar guarantees this product to

• Collection of the most popular shapes

• Includes ball, ball nose cylinder, cylinder with

be free from defect in material and workmanship

cut end and ball nose cone burrs

• Includes heavy-duty canvas pouch

at the time of sale.

Part No.

Description

511-2216

Four Piece 3/8 in Carbide Burr Set

18-8

JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Carbide Burrs, ½ in

Warranty: Caterpillar guarantees this product to

• Quickly enlarge holes, slots and cutouts with

• Standard 1/4 in shank fits most die grinders.

be free from defect in material and workmanship

these ½ in diameter burrs

at the time of sale.

Part No.

Shape

511-2208

Cylinder with End Cut

511-2209

Ball Nose Cylinder

511-2210

Ball Nose Tree

511-2211

Ball Nose Cone

Extra Long 3/8 in Carbide Burrs

Warranty: Caterpillar guarantees this product to

• Extra long 6 in length for access to hard-to-

• Standard 1/4 in shank fits most die grinders.

be free from defect in material and workmanship

reach areas

at the time of sale.

Part No.

Shape

511-2212

Cylinder with End Cut

511-2213

Ball Nose Cylinder

511-2214

Ball

511-2215

Ball Nose Cone

JULY 2018 Shop Supplies

18-9

Shop Supplies

ABRASIVES

Disc Pad Holders

Warranty: Manufacturer's 120 Days

• Safety Tip: Place holder on table before

turning tool on-prevents pad from flying off.

Package

Used

Maximum Oper.

Part No.

Description

Diameter

Hub/Shank

Qty

With

Speed (RPM)

1U-5519

Replacement

1U-5518

Threaded

1U-5520

Shaft

R - type

51.0 mm

1U-5519

9U-6927

25,000

Holder

(2 in)

R - type

76.2 mm

1U-5520

9U-6926

20,000

Holder

(3 in)

Hook and

101.6 mm

6.35mm shaft

1U-7623

1U-7622

13,000

Loop

(4 in)

(1/4 in)

Hook and

51.0 mm

6.35mm shaft

4C-4381

4C-4383

25,000

Loop

(2 in)

(1/4 in)

Hook and

76.2 mm

6.35mm shaft

4C-4382

4C-4384

18,000

Loop

(3 in)

(1/4 in)

101.6 mm

4C-4763

1U-7622

Pad Holder

M14 x 2

13,000

(4 in)

Hook and

101.6 mm

4C-4764

1U-7622

5/8in-11

13,000

Loop

(4 in)

177.8 mm

5P-9718

5P-9709

Pad Holder

5/8in-11

6,000

(7 in)

6V-0186 (Female,

127.0 mm

5/8 in-11; use 1U-

150-1244

Pad Holder

5/8in-11

10,000

(5 in)

9381 to adapt it.)

Discs, Roloc Surface Conditioning

Warranty: Manufacturer's 120 Days

• Uses a more positive retention method than

• Thedisadvantage of this system is that the

the "hook and loop" fasteners system

surface conditioning operation must always

be conducted in one direction only. Reversing

• R-style discs have a quarter turn male

the tool will "unspin" the disc from the holder.

fastener embedded into the disc. The disc

holder has the corresponding female fastener.

• Aluminum oxide

• Typically used at smaller sizes where the

• Use for gasket removal, deburring, cleaning,

higher maximum operating speed requires a

and rust removal

more positive retention system

• Use instead of wire brushes or sand paper

when you don't want to remove any stock

Package

Maximum Operating

Optimum Operating

Part No.

Diameter

UsedWith

Qty

Speed (RPM)

R - type Surface Conditioning Discs

1U-5516

50.8 mm (2 in)

25,000

18,000

1U-5519

9U-6927

50.8 mm (2 in)

25,000

21,000

1U-5519

9U-6926

76.2 mm (3 in)

18,000

15,000

1U-5520

1U-5517

76.2 mm (3 in)

18,000

15,000

1U-5520

R - type Disc Holders

1U-5518

6.4mm(1/4in)

1U-5520 or 1U-5519

1U-5519

50.8 mm (2 in)

25,000

21,000

1U-5518

1U-5520

76.2 mm (3 in)

15,000

1U-5518

18-10 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Discs, Surface Reconditioning for Aluminum Surfaces

Warranty: Manufacturer's 120 Days

• The ideal disc for aluminum

Medium Grade

• Uses the same holders and grinders as other

• Medium grade material used much like coarse

surface reconditioning discs

but is less aggressive in performance-used

when very fine surface condition material is

Fine Grade

not quite aggressive enough

• Very fine grade minimizes the chance of

• Ideal for work requiring less pressure such as

changing the surface profile

grind marks, surface rust, and mild coatings

• Identified by blue/green color both front and

• Brown disc with gray backing

back of disc

Maximum

Optimum

Package

Actual

Max. Hub/

Part No.

Grade

Diameter

Operating Speed

Operating

UsedWith

Qty.

Associated Tool

Qty.

Diameter

Shank

(RPM)

Speed (RPM)

A Fine,

177.8 mm

150-1197

6,000

4,500

Grinder

N.H.

(7 in)

A Fine,

127.0 mm

150-1244

10,000

Grinder

N.H.

(5 in)

13,000 (Max speed

101.6 mm

is 13,000 if used

Grinder/ Hand

150-1246

A Fine

10,000

(4 in)

with 4C-4763,

Drill

(4C-4764, 155-3595))

Die Grinder/

150-1248

A Fine

76.2 mm (3 in)

18,000

15,000

Hand Drill

Die Grinder/

150-1250

A Fine

50.8 mm (2 in)

25,000

21,000

Hand Drill

236-8092

Medium

76.2 mm (3 in)

18,000 rpm

15,000 rpm

Grinder

Holders

R - type

44.45 mm

DieGrinder, Hand

1U-5519

51.0 mm (2 in)

25,000

21,000

150-1250

Holder

(1 3/4in)

Drill

R - type

69.85 mm

DieGrinder, Hand

1U-5520

76.2 mm (3 in)

20,000

15,000

150-1248

Holder

(2 3/4in)

Drill

Hook

101.6 mm

98.43 mm

1U-7623

13,000

10,000

150-1246

1/4 in Shaft

and Loop

(4 in)

(3 7/8in)

Hook

44.45 mm

4C-4381

51.0 mm (2 in)

25,000

21,000

150-1251

and Loop

(1 3/4in)

Hook

78.03 mm

4C-4382

76.2 mm (3 in)

18,000

15,000

150-1252

and Loop

(2 7.8 in)

Pad

101.6 mm

95.25 mm

4C-4763

13,000

10,000

150-1246

M14 x 2

Holder

(4 in)

(3 3/4in)

Hook

101.6 mm

95.25 mm

4C-4764

13,000

10,000

150-1246

5/8in-11

and Loop

(4 in)

(3 3/4in)

Pad

177.8 mm

174.63 mm

5P-9718

6,000

4,500

150-1197

5/8in-11

Holder

(7 in)

(6 7/8in)

6V-0186 (Female,

Pad

127.0 mm

120.65 mm

5/8 in-11; use

10,000

5/8in-11

Holder

(5 in)

(4 3/4in)

1U-9381 to adapt.)

JULY 2018 Shop Supplies

18-11

Shop Supplies

ABRASIVES

Discs, Aluminum Oxide

Warranty: Manufacturer's 120 Days

• Flexible discs can be used to remove corrosion

• Aluminum oxide

and surface deposits

• Use for gasket removal, deburring, cleaning,

• Clean/strip designation indicates a coarse

and rust removal

version of cutting/polishing disc

• Use instead of wire brushes or sand paper

• Typical applications are clean up of hydraulic

when you don't want to remove any stock

cylinders and engine lower bores

• 279-2267 material is more aggressive so has

• Can be used in stacks of two or three, for

a better cleaning and polishing effect than

whatever width is required to clean the

6V-4086

surface in the most efficient manner

Package

Maximum Operating

Optimum Operating

Part No.

Grade

Diameter

Qty

Speed (RPM)

152.4 x 6.35 mm

279-2267

A-Medium

4,000

3,200

(6 x 1/4in)

Extra

101.6 x 6.35 mm

4C-3868

6,000

4,500

Coarse

(4 x 1/4in)

152.4 x 6.35 mm

6V-4086

A-Medium

4,000

3,200

(6 x 1/4in)

152.4 x 12.7 mm

8T-3054

Coarse

4,000

3,200

(6 x 1/2in)

Discs, Surface Reconditioning Bolt-On Style

Warranty: Manufacturer's 120 Days

• Holders for these discs have a hook and loop

type fastening system; not all the grinders in

the shop will accept this kind of holder

Package

Diameter x

Max.Operating

Optimum Operating

Associated

Part No.

Description

Quantity

Center Hole

Speed (RPM)

Tool

Disc - A

127.0 x 22.23mm

9U-6928

10,000

Grinder

Coarse

(5 x 7/8in)

Disc - A

101.6 x 22.23mm

9U-6929

13,000

10,000

Grinder

Coarse

(4 x 7/8in)

152.4 x 6.35 mm

6V-4086

A-Medium

4,000

3,200

(6 x 1/4in)

152.4 x 12.7 mm

8T-3054

Coarse

4,000

3,200

(6 x 1/2in)

18-12 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Discs, Roloc Holders and Threaded Shaft Bristle

Warranty: Caterpillar ^®Six Months

• Bristle design and 3-dimensional abrasives

• Extends range of surface reconditioning

enable bristle discs to remove carbon buildup,

operations where conformability and

coatings, sealants, gaskets and weld

flexibility are most critical

discoloration quickly, leaving a clean surface

• Provides exceptional finish, outstanding

ready for subsequent operations or inspection

performance and a safer workplace by

• Used with rotary tool such as drill or small

eliminating flying metal wires

angle grinder

• Come in 3 sizes and 3 grades

• Designed to compete with crimped wire and

• All Roloc holders use 1U-5518 Threaded Shaft

bristle cup brushes

Specifications

Shaft size

6.4 mm (.25 in)

Disc package quantity

carbon removal,weld discoloration clean upor where coating removal discs

50 grit discs

are used

corrosion removal, sealant removal and general maintenance repair

80 grit discs

operations

120 grit discs

aluminum parts

loc Bristle Discs

Package

Max Oper. Speed

Item

Part No.

Description

Diameter

Size

Grit

Color

Optimum Oper. Speed

Qty

(RPM)

138-4523

Roloc Bristle Disc

25 mm (1.0 in)

Green

30,000

25,000

138-4524

Roloc Bristle Disc

25 mm (1.0 in)

Yellow

30,000

25,000

138-4528

Roloc Bristle Disc

51 mm (2.0 in)

Green

25,000

18,000

138-4529

Roloc Bristle Disc

51 mm (2.0 in)

Yellow

25,000

18,000

138-4530

Roloc Bristle Disc

51 mm (2.0 in)

120

White

25,000

18,000

138-4534

Roloc Bristle Disc

76 mm (3.0 in)

Green

20,000

15,000

138-4535

Roloc Bristle Disc

76 mm (3.0 in)

Yellow

20,000

15,000

138-4536

Roloc Bristle Disc

76 mm (3.0 in)

120

White

20,000

15,000

2” Holder Medium (Warranty:

150-5431

51 mm (2.0 in)

Manufacturer, 120 Day)

151-8101

Roloc Bristle Disc

25 mm (1.0 in)

120

White

30,000

25,000

151-8102

Holder for Bristle Discs

25 mm (1.0 in)

1U-5519

R - type Holder

51 mm (2.0 in)

25,000

21,000

1U-5520

R - type Holder

76 mm (3.0 in)

15,000

1U-5518

Replacement Threaded Shaft

JULY 2018 Shop Supplies

18-13

Shop Supplies

ABRASIVES

Discs, Aluminum Oxide Fiber

Warranty: Manufacturer's 120 Days

• Requires use with rib-flow backing pad noted

• Resin bond with fiber backing for strength

in table below

• Used for medium and heavy stock removal on

• Aluminum oxide with resin fiber back

right-angle sanding equipment for:

• 22 mm (7/8 in) center hole for use with 5/8

- Cutting down and blending weld lines

-11 arbor (except 236-8069 which has 16 mm

- Cutting down filler metal, rust and scale

(5/8 in) center hole)

removal, as well as deburring

Part No.

Grit

Pad Diameter

Package Quantity

Backing Pad

7/8 inch Arbor Hole

1U-6827

114 mm (4 1/2in)

254-5307

1U-6828

114 mm (4 1/2in)

254-5307

1U-6829

114 mm (4 1/2in)

254-5307

1U-6832

100

114 mm (4 1/2in)

254-5307

1U-6834

127.0mm (5in)

254-5308

1U-6835

127.0mm (5in)

254-5308

1U-6836

127.0mm (5in)

254-5308

1U-6837

127.0mm (5in)

254-5308

1U-6838

127.0mm (5in)

254-5308

1U-6839

100

127.0mm (5in)

254-5308

1U-6841

178.0mm (71/64in)

254-5309

1U-6842

178.0mm (71/64in)

254-5309

1U-6843

178.0mm (71/64in)

254-5309

1U-6844

178.0mm (71/64in)

254-5309

1U-6846

100

178.0mm (71/64in)

254-5309

268-8709

114.0mm(431/64in)

254-5307

Discs, Bristle

Warranty: Caterpillar ^®Six Months

• Bristle design and 3-dimensional abrasive

• Flexible, abrasive-filled bristles conform to

filled fingers enable bristle disc to remove

part's surface and clean without removing

carbon buildup, coatings, sealants, gaskets,

base material, helping reduce damage and

and weld discoloration quickly, leaving a clean

rework

surface ready for subsequent operations or

• Unique bristle shape resists excessive edge

inspection

wear and loading with coatings, dirt, and

• Used with rotary tool such as drill or right

debris to extend disc life and performance

angle grinder

• Resists heat build-up to reduce potential

• Used for coating removal, weld preparation,

tempering or work surface damage

and general cleaning

• Threaded 5/8 -11 inch core quickly threads

• Increased safety during use-bristles are

onto shaft of an electric or pneumatic right

mounted securely to backing, virtually

angle grinder

eliminating flying wires common with wire

• Color coding makes abrasive grade selection

brushes

quick and easy

• Internal thread: 5/8 -11

Maximum Operating

Optimum

Part No.

Size

Grit

Color

Application

Speed (RPM)

Operating Speed

165-3945

4 1/2

Green

12,000

10,000

Carbon removal, weld discoloration cleaning, coating removal

165-3946

4 1/2

Yellow

12,000

10,000

Corrosion removal, sealant removal, general maintenance repair operations

165-3947

4 1/2

120

White

12,000

10,000

Aluminumparts

18-14 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Pads, Rib-flow Backing for Fiber Disc

Warranty: Manufacturer's 120 Days

• Rib-flow backing pads allow air flow through

• Available in three popular diameters

the ribs extending disc life from 20 to 50%

• For use with angle grinders with a 5/8 -11

• Polymide construction with steel insert and

spindle thread

arbor nut

• 254-5309 will fit 222-3064 or 222-3065

• Shippedin poly bag with 5/8 -11 arborflange

Pneumatic Angle Grinders

nut

Part No.

O.D.

Max. Speed (RPM)

Package Quantity

254-5307

114.3mm (4.5in)

13,000

254-5308

127.0mm (5in)

11,900

254-5309

177.8mm (7in)

8,600

Discs, R-Type Mini Grinding

Warranty: Manufacturer's 120 Days

• Aluminum oxide with resin fiber back

• 50 grit best for blending; finer grits best for

smooth sanding

• Manufactured with non-carcinogenic bonding

agents-safer for the environment and

• Resists stretching, shedding, and grain loss

dissipate heat while providing cooler cut for

• Maintains flexibility to work in contours

longer product life

• Use with 1U-5519, 150-5431, and 1U-5520

• More coarse grits (24/36) best for weld

R-Type Disc Holders

removal, grinding, and deburring

Part No.

Diameter

Grit

Package Quantity

236-8072

50.8 mm (2 in)

236-8073

50.8 mm (2 in)

236-8074

50.8 mm (2 in)

236-8075

50.8 mm (2 in)

236-8076

50.8 mm (2 in)

120

236-8078

76.2 mm (3 in)

236-8079

76.2 mm (3 in)

236-8081

76.2 mm (3 in)

236-8082

76.2 mm (3 in)

236-8083

76.2 mm (3 in)

120

Discs

Warranty: Manufacturer's 120 Days

• Excellent for cleaning welds, removing tough

• Will work at low RPM's, such as on a 6.35

coatings, carbon deposits, adhesives and rust

mm (1/4 in) drill @ 1750 RPM

• Conformable so there is less chance of under-

• Works well on other substrates such as wood,

cutting or gouging

aluminum and even plastic

• Open web resists loading even from soft

coatings and is non-metallic so it will not

contaminate the surface with metallic

residues

Maximum Operating

Optimum

Part No.

Package Quantity

Description

Diameter

Associated Tool

Speed (RPM)

Operating Speed

Clean 'N Strip 6.35 mm

101.6 x 12.7 x 6.35 mm

StraightGrinder and Hand

4C-8637

(1/4in) SpindleMounted

8,000

(4 x 1/2 x 1/4 in)

Drill

Disc (CSD1-S)

Clean 'N Strip 6.35 mm

101.6 x 25.4 x 6.35 mm

StraightGrinder and Hand

4C-8638

(1/4in) SpindleMounted

8,000

(4 x 1 x 1/4in)

Drill

Disc (CSD2-S)

JULY 2018 Shop Supplies

18-15

Shop Supplies

ABRASIVES

Discs, PSA Stick-It Type

Warranty: Manufacturer's 120 Days

• Aluminum oxide, resin bond adhesive backed

• Paper weight: E

paper discs

• Color: gold

• Special coating resists loading

• Material: aluminum oxide

Part No.

Size

Weight

Grit

Qty.

262-9736

127 mm (5 in)

Paper Weight E

100 per box

Discs, PSA Glue Backed PSA/No Hole

Warranty: Manufacturer's 120 Days

• Aluminum oxide, resin bond adhesive backed

• Paper weight: E

paper discs

• Color: gold

• Special coating resists loading

• Material: aluminum oxide

Part No

Grit

Description

Diameter x Hole

Package Quantity

4C-3809

Cloth Backed Disc

50.8 mm (2 in)

4C-3811

Cloth Backed Disc

50.8 mm (2 in)

4C-3813

100

Cloth Backed Disc

50.8 mm (2 in)

4C-3821

100

Cloth Backed Disc

101.6mm (4in)

4C-3822

120

Cloth Backed Disc

101.6mm (4in)

4C-3834

Cloth Backed Disk

304.8mm (12in)

Discs, PSA Sanding

Warranty: Manufacturer's 120 Days

• Aluminum oxide, resin bond adhesive backed

• Paper weight: E

paper discs

• Color: gold

• Special coating resists loading

• Material: aluminum oxide

Part No.

Diameter

Grit

Package Quantity

236-8041

127 mm (5 in)

A/O100

100

236-8043

127 mm (5 in)

A/O150

100

236-8048

152.4mm (6in)

A/O60

100

236-8049

152.4mm (6in)

A/O80

100

236-8051

152.4mm (6in)

A/O120

100

236-8052

152.4mm (6in)

A/O150

100

236-8053

152.4mm (6in)

A/O180

100

236-8054

152.4mm (6in)

A/O220

100

236-8055

152.4mm (6in)

A/O320

100

236-8056

152.4mm (6in)

A/O400

100

18-16 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Discs, Hook and Loop Aluminum Oxide Film Back Sanding

Warranty: Manufacturer's 120 Days

• Extremely tear resistant

• Use with hook and loop sanding pads

• Resists loading on metal, paint and wood

• Material: aluminum oxide, film back resin

surfaces

bond

• Strong backing

• Color: blue

Part No.

Diameter

Grit

Package Quantity

281-8271

127 mm (5 in)

100

281-8272

127 mm (5 in)

180

281-8273

152.4mm (6in)

100

281-8274

152.4mm (6in)

180

281-8275

152.4mm (6in)

220

281-8282

203.2mm (8in)

Discs, Hook and Loop Sanding

Warranty: Manufacturer's 120 Days

• Extremely tear resistant

• Use with hook and loop sanding pads

• Resists loading on metal, paint and wood

• Material: aluminum oxide, film back resin

surfaces

bond

• Strong backing

• Color: blue

Part No.

Diameter

Size

Max. Speed (RPM)

275-5265

152.4mm (6in)

5/16 -24

10,000

275-5266

203.2mm (8in)

5/8 -11

4800

Wheels, Clean 'N Strip Silicon Carbide Unitized

Warranty: Manufacturer's 30 Days

• Constructed of the most advanced material,

• Used extensively in weld cleaning and

Clean 'N Strip Unitized Wheels meet the

conditioning applications to provide the

demand for aggressive and durable cleaning

proper surfaces for high integrity welding and

products

cleaned polish surfaces for nondestructive

testing

• Designed to compete with power tool wire

brushing, this product provides a cleaner,

• Use this product for heavy-duty cleaning of

burr-free surface quicker than any wire fiber

rust, corrosion and coatings of all types

product

• Use for gasket removal, deburring, cleaning,

• Constructed of a non-woven nylon web, there

and rust removal

is no opportunity for metal contamination

• Clean up to 4 times faster than wire brushes,

or rusting in this product. It can be used on

runs smoothly and resists loading

a variety of ferrous and nonferrous metal

• Use instead of wire brushes or sand paper

surfaces

when you don't want to remove any stock

Specifications

Density

Mineral type

Color

Black

Grade

XCS

Package

Max. Operating

Optimum Oper.

Part No.

Wheel Size

Hole Size

Qty

Speed (RPM)

Speed

8T-7769

38.1 x 25.4 mm (1 1/2 in x 1 in)

4.8 mm (3/16 in)

18,000

16,000

JULY 2018 Shop Supplies

18-17

Shop Supplies

ABRASIVES

Wheel, Light Silicon Carbide Deburring

Warranty: Manufacturer's 120 Days

• Widely used for fine deburring and polishing

• An excellent blending and radiusing tool

applications

• Used in a variety of hand and automatic

• Designed to allow for removal of burrs

deburring and finishing applications including

without changing the dimension of the

centerless polishing

workpiece

• Used with bench and stand grinder

Specifications

Density

Mineral type

Color

Gray

Grade

Fine

6V-2032 Adapter

Maximum operating

4,000

speed

Number required

Package

Max. Operating

Optimum Oper.

Part No.

Wheel Size

Hole Size

Qty

Speed (RPM)

Speed

8T-7748

203.2 x 25.4 mm (8 in x 1 in)

76.2 mm (3 in)

4,500

Wheels, Type 27 High Performance Zirconium Grinding

Warranty: Manufacturer's 120 Days

• Ideal for the toughest applications

• Cool running

• Provides extremely long life

• Smoother, more consistent performance for

operator

• High performance Zirconium offers very fast

stock removal and longer life

• Best choice for stainless, castings, welding

seams, and hard metal grinding

Part No.

Size

Grade

Package Quantity

236-8070

100 mm x 6 mm x 9.53 mm (4 in x 1/4 in x 3/8 in)

4997, ZG

236-8071

100 mm x 6 mm x 15.88 mm (4 in x 1/4 in x 5/8 in)

4997, ZG

237-3653

100 mmx6 mmx22.23 mm(41/2 in x 1/4in x 7/8in)

4997, ZG

Wheels, Type 27 Aluminum Oxide 4 inch Grinding

Warranty: Manufacturer's 120 Days

• Designed for grinding applications on ferrous

• Material: aluminum oxide and resin

metal such as grinding/smoothing weld

seams and cleaning/shaping metal surfaces

Part No.

Size

Type

Grade

Max. Speed (RPM)

262-9738

101.6 x 6.35 x 9.53 mm (4 x 1/4 x 3/8in) hole

A24

15,000

18-18 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Wheels, Finishing Flap Aluminum Oxide Brush

Warranty: Caterpillar ^®Six Months

• Fine grade flap brush replaces fine wire

power brushes for removing carbon buildup,

light rust and corrosion

Specifications

Density

Color

Maroon

Grade

Fine

Maximum

Optimum

Package

Hole

Part No.

Wheel Size

Operating

Typical Application

Qty

Size

Speed (RPM)

Speed

203.2 x 50.8 mm

76.2 mm

Bench Grinder, Stand

6V-2033

4,000

3,200

(8 in x 2 in)

(3 in)

Grinders, Straight Grinders

Mandrel

6V-2032

Wheels, Level Cut Aluminum Oxide Unitized

Warranty: Manufacturer, 30 Day

• Madefrom an advanced material

• Used frequently in weld cleaning where high

quality surface appearance is desirable

• An excellent blending and polishing tool

Specifications

Density

Color

Tan

Letter color

Red

Grade

Fine

Maximum

Optimum

Package

Part No.

Wheel Size

Hole Size

Operating Speed

Operating

Qty

(RPM)

Speed

8T-7767

25.4 x 25.4 mm (1 in x 1 in)

4.8 mm (3/16 in)

35,100

22,000

Mandrel

8T-7768

22,000

Slicer and Arbor Cutoff Wheel

Warranty: Caterpillar ^®Six Months

• The A-60 TX Slicer Plus is an aluminum oxide,

• Sold in boxes of 50

proprietary bond cut-off wheel formulated

• Grit: A-60

to provide very long life and very aggressive

• Metabo Type 1

cool-cutting action on all metals.

• Max Speed: 15,000 rpm

Part No.

Description

Specifications

Weight

486-2266

Slicer and Arbor Cutoff Wheel

4” Wheel with 5/8” Arbor

0.064 kg (0.14lb)

JULY 2018 Shop Supplies

18-19

Shop Supplies

ABRASIVES

Wheels,Threaded Flap

Warranty: Manufacturer, 120 Day

• Flap wheels consist of a series of coated

• Delivers smooth, chatter-free grinding

abrasive pieces (forming the spokes of the

• NOTE: Best speed ranges from 6,000 to 9,000

wheel) which are mounted around a steel hub

SFPM (surface feet per minute). Wheels

• Supplied with a 1/4 in-20 thread mandrel

should be operated in direction of arrow.

designed for fast mounting

Never exceed maximum operating speed.

• Can be used on higher speed machines

popular in today's market

OptimumSurfaceFeet perMinute Speed

Type Material

5,500

Aluminum

4,000

Hardwood

5,000

Non-ferrous metals

5,000

Steel (alloy)

5,000

Steel (mild)

6,500

Steel (stainless)

Part No.

Package Qty

Size

Grit

Max. Speed (RPM)

Description

4C-8511

1 in x 1 in

25,000

4C-8512

1 in x 1 in

120

25,000

4C-8513

1 in x 1 in

180

25,000

4C-8514

2 in x 1 in

20,000

4C-8515

2 in x 1 in

120

20,000

4C-8516

2 in x 1 in

180

20,000

4C-8517

3 in x 1 in

20,000

4C-8518

3 in x 1 in

120

20,000

4C-8519

3 in x 1 in

180

20,000

Mandrel

4C-8520

1/4inch x 1inch

Adapter

4C-8521

1/4inch x 4inch

Adapter

Mandrels

Warranty: Manufacturer, 120 Day

Package

Max. Operating

Part No.

Description

Used with

Diameter

Hub/Shank

Qty

Speed (RPM)

6V-4086/4C-3868/

6.4 mm

6.35 shank x 25.4 mm

6V-4087

Mandrel

6,000

279-2267

(1/4 in)

Dia. (1/4 x 1in)

12.7 mm

6.35 x 70.5 mm Dia.

8T-3055

Mandrel

8T-3054

4,000

(1/2 in)

(1/4 x 2 1/2 in)

18-20 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Brush, Surface Condition

Warranty: Manufacturer's 120 Days

• Non-woven surface condition material with

• Available in three grades - very fine,

epoxy-filled center

medium, and coarse

• Shank size: 6.35 mm (.25 in)

Part No.

Size

Grade

Package Quantity

254-5316

38.1 x 25.4 mm (1.5 x 1in)

Coarse

254-5319

76.2 x 50.8 mm (3 x 2 in)

Coarse

254-5317

38.1 x 25.4 mm (1.5 x 1in)

Medium

4C-8630

76.2 x 44.5 mm (3x 1 3/4in)

Medium

254-5318

38.1 x 25.4 mm (1.5 x 1in)

Very Fine

254-5320

76.2 x 50.8 mm (3 x 2 in)

Very Fine

Wheel Sander, Aluminum Oxide Large Flap

Warranty: Manufacturer's 120 Days

• Flap wheel sander consists of a series of

• Used on bench grinder, stand grinder, or

coated abrasive pieces (forming the spokes

straight grinder with 25.4 mm (1 in) spindle

of the wheel) which are mounted around a

• Material: aluminum oxide

steel hub

• NOTE: Wheel should be operated in direction

• Delivers smooth, chatter-free grinding

of arrow. Never exceed maximum operating

speed (RPM).

Part No.

Size

Grit

Max. Speed (RPM)

Package Quantity

262-9739

6 in x 1 in

120

6000

Wheels, 1/4 Inch Shank Abrasive Flap

Warranty: Manufacturer's 120 Days

• Aluminum-oxide coated abrasive flaps with

• Use with handheld grinders

cloth backing

• Mounted on 6.35 mm (.25 in) shank

• Delivers smooth, chatter-free grinding

• Available in five popular grits and three sizes

Part No.

Diameter x Thickness

Grit

Package Quantity

254-5321

25.4 x 25.4 mm (1 x 1 in)

254-5322

25.4 x 25.4 mm (1 x 1 in)

254-5323

25.4 x 25.4 mm (1 x 1 in)

120

254-5324

25.4 x 25.4 mm (1 x 1 in)

180

254-5325

25.4 x 25.4 mm (1 x 1 in)

240

254-5326

50.8 x 25.4 mm (2 x 1 in)

254-5327

50.8 x 25.4 mm (2 x 1 in)

254-5328

50.8 x 25.4 mm (2 x 1 in)

120

254-5329

50.8 x 25.4 mm (2 x 1 in)

180

254-5330

50.8 x 25.4 mm (2 x 1 in)

240

254-5331

76.2 x 25.4 mm (3 x 1 in)

254-5332

76.2 x 25.4 mm (3 x 1 in)

254-5333

76.2 x 25.4 mm (3 x 1 in)

120

254-5334

76.2 x 25.4 mm (3 x 1 in)

180

254-5335

76.2 x 25.4 mm (3 x 1 in)

240

JULY 2018 Shop Supplies

18-21

Shop Supplies

ABRASIVES

Wheels, Zirconium Raised Hub

Warranty: Manufacturer's 120 Days

• Designed for rough grinding applications,

• Wheels fit 114.3 mm, 177.8 mm and 228.6

including:

mm(4 1/2 in, 7 in and 9 in) grinders

- grinding/smoothing weld seams

• Type 28 wheels have built-in 15° angle for out

of position work

- cleaning metal surfaces

• Wheels comply with ANSI safety code B-7.1

• Designed for use on electrical or air powered

right angle or vertical shaft grinders

• 1/4 - inch (6 mm) thick

Part No.

Package Qty

Grit

Dimensions

Thread Size

Max. Speed (RPM)

Type 27

4C-3769

A24

7inch (177 mm)

7/9

8,500

4C-3770

A24

7inch (177 mm)

5/9 - 11

8,500

4C-3772

A24

9inch (228 mm)

5/9 - 11

6,600

9U-6383

A24

5inch (127 mm)

5/9 - 11

12,220

Type 28 (built-in 15 degree angle)

4C-3773

A24

7inch (177 mm)

7/8

8,500

4C-3774

A24

7inch (177 mm)

5/9 - 11

8,500

4C-3776

A24

9inch (228 mm)

5/9 - 11

6,600

Wheels, Aluminum Oxide Raised Hub

Warranty: Manufacturer's 120 Days

• Designed for use on electrical or air powered

• Wheels fit 114.3 mm, 177.8 mm and 228.6

right angle or vertical shaft grinders

mm(4 1/2 in, 7 in and 9 in) grinders

• Designed for rough grinding applications,

• Type 28 wheels have built-in 15° angle for out

including:

of position work

- grinding/smoothing weld seams

• Wheels comply with ANSI safety code B-7.1k

– cleaning metal surfaces

Part No.

Package Qty

Grit

Dimensions

Thread Size

Max. Speed (RPM)

Type 27

1U-6788

A24

102 x 3 mm (4 x 1/8 in)

5/8

15,300

1U-6789

A24

102 x 6 mm (4 x 1/4 in)

5/8

15,300

1U-6790

A24

114 x 3 mm (4 1/2x 1/8in)

7/8

13,300

1U-6791

A24

114 x 6 mm (4 1/2x 1/4in)

7/8

13,300

1U-6792

A24

177 x 3 mm (7 x 1/8 in)

7/8

8,500

1U-6793

A24

177 x 6 mm (7 x 1/4 in)

7/8

8,500

1U-6794

A24

177 x 6 mm (7 x 1/4 in)

5/8 - 11

8,500

1U-6796

A24

228 x 6 mm (9 x 1/4 in)

5/8 - 11

6,600

236-8061

Bulk

A24

152 x 6 mm (6 x 1/4 in)

7/8

10,000

9U-6382

A24

127 x 6 mm (5 x 1/4 in)

5/8 - 11

12,220

Type 28 (built-in 15 degree angle)

4C-3863

A24

228x6.35mm(9x 1/4in)

5/8 - 11

6,600

18-22 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Wheels, Cut-Off

Warranty: Manufacturer's 120 Days

• Fully reinforced cut-off wheels for heavy-duty

• Use A60 for burr-free, cool cutting of metal

cut off jobs on ferrous metals

• Use A36 for rough cutting applications

• Wheels comply with ANSI Safety Code B-7.1

• Offers quality at a competitive price

Part No.

Package Qty

Grit

Dimensions

Hole Size

Max. Speed (RPM)

3- inch / 25,000RPM

174-8900

A60

76 x 1 mm (3 x 1/32 in)

1/4in

25,000

174-8901

A60

76 x 1.5 mm (3 x 1/16in)

3/8in

25,000

174-8902

A36

76 x 1.5 mm (3 x 1/16in)

1/4in

25,000

174-8903

A36

76 x 3 mm (3 x 1/8 in)

3/8in

25,000

174-8904

A36

76 x 3 mm (3 x 1/8 in)

3/8in

25,000

174-8905

A36

76 x 3 mm (3 x 1/32 in)

3/8in

25,000

4 - inch / 20,000 RPM

174-8906

A60

101 x 1 mm (4 x 1/32in)

1/4in

20,000

174-8907

A60

101 x 1 mm (4 x 1/32in)

3/8in

20,000

174-8908

A36

101x1.5mm(4x1/16in)

1/4in

20,000

174-8909

A36

101x1.5mm(4x1/16in)

3/8in

20,000

174-8910

A36

101 x 3 mm (4 x 1/8 in)

1/4in

20,000

174-8911

A36

101 x 3 mm (4 x 1/8 in)

3/8in

20,000

Below6,000 RPM

1U-6809

A36

304x3 mm(12 x7/64in)

1in

5,100

1U-6810

A36

356x3 mm(14 x7/64in)

1in

4,400

1U-6811

A24

406x3 mm(16 x5/32in)

1in

3,000

Wheels, Thin-Cut Abrasive Cutting

Warranty: Manufacturer's 120 Days

• High quality treated grain for long life

• Used on portable angle grinders

• Ideal for sheet metal, steel tubing, and solid

• Available in 1/32 and 1/16 inch thickness for

stock

fast cutting

• Great for cutting off bolts and rusted

fasteners

Max. Speed

Package

Part No.

Size

Grade

(RPM)

Qty

236-8066

114.3mmx .889mm x22.23 mm(4 1/2in x.035inx7/8in)

A60

17,902

Bulk

236-8067

127 mmx.889 mmx 22.23 mm (5in x .035in x 7/8in)

A60

12,223

Bulk

236-8068

152.4 mm x .889 mm x 22.23 mm (6in x .035in x 7/8in)

A60

10,186

Bulk

Wheels, Drill Sharpening (Type 1)

Warranty: Manufacturer's 120 Days

• Used on drill sharpening machines to form or

• Use silicone carbide for tungsten carbide,

resharpen drills

non-ferrous metals such as brass, bronze and

aluminum

• Use aluminum oxide for all types of steel

Part No.

Grit Spec.

Wheel Size (O.D. x Thickness x I.D.)

Package Qty

152.4 mm x 19 mm x 15.88 mm

4C-3766

A80-H Aluminum Oxide

(6 in x 3/4 in x 5/8 in)

C80-I Silicon Carbide Used to sharpen

152.4 mm x 19 mm x 15.88 mm

4C-3768

cobalt or carbide drill bits and tools

(6 in x 3/4 in x 5/8 in)

JULY 2018 Shop Supplies

18-23

Shop Supplies

ABRASIVES

Mandrel for Small Abrasive Wheels

Warranty: Manufacturer's 120 Days

• Used with small cut-off wheels with either a

• Flush head for confined work

1/4 inch or 3/8 inch hole

• Stress relieved, high tensile steel

• Not recommended for wheels thicker than

• Includes two screws, one for 1/4 inch and one

1/8 inch

for 3/8 inch holes

• Safe to use in die grinders up to 30,000 RPM

Part No.

Description

Dimensions

Package Qty

236-8038

Mandrel

2 inch OAL x 1/4 inch shank

Wheels, Portable Reinforced (Type 1)

Warranty: Manufacturer's 120 Days

• These reinforced wheels are to be used on

• Straight wheels are to be used on portable

grinders to clean up and blend

horizontal shaft or straight shaft machines

Max. Speed

Package

Part No.

Grit Spec.

Wheel Size (O.D. x Thickness x I.D.)

(RPM)

Qty

4C-3777

A36

27,120

50.8 mm x 12.7 mm x 9.53 mm (2in x 1/2 in x 3/8in)

4C-3864

A24

27,120

50.8 mm x 12.7 mm x 9.53 mm (2in x 1/2 in x 3/8in)

4C-3865

A36

18,080

76.2 mm x 9.53 mm x 9.53 mm (3in x 3/8 in x 3/8in)

Wheels, Bench and Pedestal (Type 1)

Warranty: Manufacturer's 120 Days

• Cover a broad range of general bench grinding

• 6-inch and 7-inch wheels come with 1/2”,

jobs

5/8”, 3/4” reduction bearings

• Offer custom quality

• 8-inch wheels come with 5/8” and 3/4”

reduction bearings

• Choose aluminum oxide wheels for all types

of steel

• 10-inch wheels come with 3/4” and 1”

reduction bearings

Max. Speed

Package

Part No.

Grit Spec.

Wheel Size (O.D. x Thickness x I.D.)

(RPM)

Qty

1U-6784

A36

3,600

177.8 mm x 25.4 mm x 25.4 mm (7 in x 1 in x 1 in)

1U-6786

A36

3,600

203.2 mm x 25.4 mm x 25.4 mm (8 in x 1 in x 1 in)

1U-6787

A60

3,600

203.2 mm x 25.4 mm x 25.4 mm (8 in x 1 in x 1 in)

1U-8285

A36

2,485

254 mm x 25.4 mm x 31.75 mm (10 in x 1 in x 1 1/4 in)

1U-8286

A60

2,485

254 mm x 25.4 mm x 31.75 mm (10 in x 1 in x 1 1/4 in)

Wheels, Aluminum Oxide Flaring Cup Snagging (Type 11)

Warranty: Manufacturer's 120 Days

• Use on right angle or vertical machines

• Use for grinding welds, cleaning castings,

or grinding fins and parting lines from rough

• Use for smoothing of weld seams and metal

castings

preparations prior to plating/painting

Max. Speed

Package

Part No.

Grit

Large O.D. / Small O.D. x Thickness x I.D.

(RPM)

Qty

1U-6817

A16

9,075

101.6/76.2 mm x 50.8 mm x 5/8 in-11 (4/3 in x 2 in x 5/8 in-11)

1U-6818

A16

7,260

127/95.3 mm x 50.8 mm x 5/8 in-11 (5/3 3/4 in x 2 in x 5/8 in-11)

1U-6819

A16

6,000

152.4/120.7 mm x 50.8 mm x 5/8 in-11 (6/4 3/4 in x 2 in x 5/8 in-11)

18-24 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Mandrel #936

Warranty: Manufacturer's 120 Days

Part No.

Package Quantity

Maximum Operating Speed

8T-7768

22,000

Pads, Abrasive Hand

Warranty: Manufacturer's 120 Days

• Every workplace has uses for non-woven

• Impart and blend cosmetic finishes on metal

nylon abrasive hand pads-whenever

or highlight wood finishes

surfaces must be conditioned or cleaned by

• Hand deburr metals and plastics quickly and

hand

economically

• Used to clean surfaces or remove rust,

• Used with optional 4C-4175 Hand Pad Holder

oxides, paint discoloration, and other surface

• Size: 152 x 229 mm (6 x 9 in)

contaminants

Part No.

Description

Grade

Color

Package Qty

8T-7752

Long Life Production

Coarse

Black

262-9980

Heavy-Duty Aggressive

Extra Coarse

Tan

241-9512

Cleaning and Finishing

Fine

Gray

8T-7765

General Purpose

Medium

Green

8T-7751

Medium-Duty Cleaning

Medium

Maroon

4C-4175

Pad Holder

Cutting and Polishing Rolls, Aluminum Oxide

Warranty: Caterpillar ^®Six Months

• A unique and aggressive material for

• Used in similar application as Emery Rolls, but

cleaning, finishing deburring

does not load up with material

• Ideal as a utility bench roll

Specifications

Mineral type

Aluminum oxide

Color

Tan

Grade

Very fine, medium

Part No.

Package Qty

Size

Grade

Used with

Handapplication or handdrill

1U-5512

25.4 mm x 9 m (1 in x 30 ft)

Very Fine

with 8T-7766 mandrel

Handapplication or handdrill

1U-5513

25.4 mm x 9 m (1 in x 30 ft)

Medium

with 8T-7766 mandrel

Handapplication or handdrill

1U-5514

51 mm x 9 m (2 in x 30 ft)

Very Fine

with 8T-7766 mandrel

Handapplication or handdrill

467-0192

51 mm x 9 m (2 in x 30 ft)

Medium

with 8T-7766 mandrel

JULY 2018 Shop Supplies

18-25

Shop Supplies

ABRASIVES

Mandrel, Adapter #935

Warranty: Manufacturer's 30 Days

• Tear off strip and insert in the mandrel to use

• Use on air drills

Package

Part No.

Maximum Operating Speed

Quantity

8T-7766

6000 RPM with 25.4 x 38.1 mm (1in x 1 1/2in) flat stock (roll or hand pad)

in corners and other hard to reach areas

Polishing Stone

Warranty: Caterpillar ^®Six Months

• Use this fine grade polishing stone to remove

• More useful than the emery paper where a

the sharp, raised edges of nicks and burrs on

burr or raised edge is large

machine components

• Should always be used with a lightweight oil

Part No.

Dimensions

Package Quantity

6V-2010

100 mm x 25 mm x 6 mm (4 in x 1 in x .25 in)

Sanding Cloth Rolls

Warranty: Manufacturer's 120 Days

• These cloth shop rolls are cut in various

• For contour sanding, stripping, deburring, rust

widths and can be torn to the desired length

removal, cutdown prior to polishing, and all

for hand deburring

general maintenance work

Part No.

Grit

Dimensions

Package Quantity

1- inch

262-9732

180J

25 mm x 45.7 m (1 in x 50 yd)

262-9737

320J

25 mm x 45.7 m (1 in x 50 yd)

262-9740

400J

25 mm x 45.7 m (1 in x 50 yd)

269-7255

80J

25 mm x 45.7 m (1 in x 50 yd)

269-7256

100J

25 mm x 45.7 m (1 in x 50 yd)

269-7257

120J

25 mm x 45.7 m (1 in x 50 yd)

269-7258

220J

25 mm x 45.7 m (1 in x 50 yd)

269-7259

280J

25 mm x 45.7 m (1 in x 50 yd)

269-7260

500J

25 mm x 45.7 m (1 in x 50 yd)

1 1/2 - inch

1U-6848

60J

38.1mmx45.7 m(11/2inx50yd)

1U-6849

80J

38.1mmx45.7 m(11/2inx50yd)

1U-6850

120J

38.1mmx45.7 m(11/2inx50yd)

1U-6851

180J

38.1mmx45.7 m(11/2inx50yd)

1U-6852

240J

38.1mmx45.7 m(11/2inx50yd)

1U-6853

320J

38.1mmx45.7 m(11/2inx50yd)

4C-8522

38.1mmx22.7 m(11/2inx25yd)

4C-8523

120

38.1mmx22.7 m(11/2inx25yd)

4C-8524

180

38.1mmx22.7 m(11/2inx25yd)

2 - inch

1U-8274

60J

50.8 mm x 45.7 m (2in x 50 yd)

1U-8275

80J

50.8 mm x 45.7 m (2in x 50 yd)

1U-8276

100J

50.8 mm x 45.7 m (2in x 50 yd)

1U-8277

120J

50.8 mm x 45.7 m (2in x 50 yd)

1U-8278

180J

50.8 mm x 45.7 m (2in x 50 yd)

1U-8279

240J

50.8 mm x 45.7 m (2in x 50 yd)

1U-8280

320J

50.8 mm x 45.7 m (2in x 50 yd)

262-9741

400J

50.8 mm x 45.7 m (2in x 50 yd)

18-26 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Sanding Sheets

Warranty: Manufacturer's 120 Days

• These sheets are used for sanding and metal

• Excellent for scouring, deburring, scale and

surface preparation

rust removal

• Engineered for maximum economy, fast

cutting and smoothing action

Part No.

Grit

Abrasive

Size

Package Quantity

266-3452

4/0

Emery

228.6 x 349.3 mm (9 in x 13.75 in)

100

1U-6854

60J

Aluminum Oxide

228.6 x 279.4 mm (9in x 11in)

1U-6855

80J

Aluminum Oxide

228.6 x 279.4 mm (9in x 11in)

1U-6856

120J

Aluminum Oxide

228.6 x 279.4 mm (9in x 11in)

1U-6857

180J

Aluminum Oxide

228.6 x 279.4 mm (9in x 11in)

1U-6858

240J

Aluminum Oxide

228.6 x 279.4 mm (9in x 11in)

1U-6859

320J

Aluminum Oxide

228.6 x 279.4 mm (9in x 11in)

1U-8281

400A

Silicon Carbide

228.6 x 279.4 mm (9in x 11in)

1U-8282

500A

Silicon Carbide

228.6 x 279.4 mm (9in x 11in)

1U-8283

600A

Silicon Carbide

228.6 x 279.4 mm (9in x 11in)

4C-8510

Crocus

Ferrous Oxide

228.6 x 279.4 mm (9in x 11in)

Belts, Surface Conditioning

Warranty: Manufacturer, 120 Days

• Excellent tool to polish crankshafts

• Open construction resists loading and heat

buildup that normally affects belt life and

• Ideal for high tension applications

performance

• Unique, reinforced construction delivers a

• As it wears, the surface conditioning material

uniform, consistent finish that can be applied

exposes fresh abrasive mineral to the

with abrasive belt machinery

work surface, providing consistent results

• Surface conditioning belts are reinforced

throughout the belt's life

which allows the material to be spliced into a

• Density: 5

continuous belt

Package

Max. Oper.

Optimum

Part No.

Wheel Size

Grade

Color

Used with

Qty

Speed

Oper. Speed

25.4 mm x 165.1 cm

Abrasive Belt

6V-3044

6500 SFPM

5500 SFPM

Fine

Blue

(1 in x 65 in)

Machinery

Belts, Sanding

Warranty: Manufacturer, 120 Days

• Used with any 7.62 x 53.34 cm (3 x 21 in) belt

• Material: aluminum oxide with cloth back

sander

Part No.

Grade

Color

262-9742

36 grit - coarse

Tan

262-9743

80 grit - medium

Tan

262-9744

120 grit - fine

Tan

262-9745

220 grit - super fine

Tan

JULY 2018 Shop Supplies

18-27

Shop Supplies

ABRASIVES

Cleaning and Polishing Stars, Aluminum Oxide

Warranty: Manufacturer, 120 Days

• Perfect choice for cleaning and polishing the

• Can be mounted singly or in multiples for

inside diameters of pipe, tubing, cylinders and

efficient inside diameter cleaning and

other interior spaces

polishing operations

• Star shape allows the star tips to provide

• Adapter: 4C-8629 Mandrel

constant outward pressure on the walls to

produce uniform and consistent results

Part No.

Package Qty

Diameter

Max. Oper. Speed

Optimum Oper. Speed

4C-8624

38.1mm (1 1/2in)

24,000

18,000

4C-8625

50.8 mm (2 in)

24,000

18,000

4C-8626

76.2 mm (3 in)

18,000

15,000

4C-8627

101.6mm (4in)

18,000

15,000

4C-8628

114.3mm (41/2in)

18,000

15,000

Mandrel

4C-8629

Threaded Cones and Plugs

Warranty: Manufacturer, 120 Days

• Use on horizontal shaft and vertical shaft

Available in four shapes:

grinders

• Type 16 with rounded tip for grinding mild

• Choose these for welding shop jobs such as:

contours or flat surfaces

- Grinding and smoothing fillets and corners

• Type 17 with square tip for beveling

- Internal grinding

workpiece edges prior to welding

- Blending contours

• Type 18 square plugs for use on straight shaft

- Work in confined areas

grinders for work on flat surfaces

• Center holes have molded-in bushings,

• Type 18R also called pot balls, for work

available in 5/8 inch-11 threads to fit most

requiring straight sides and rounded tips

popular grinder spindles

Package

Item

Part No.

Grit

O.D. x Length x Thread Size

Qty

Type 16

1U-6812

A24

38.1 mm x 76.2 mm x 5/8 in-11 (1 1/2 in x 3 in x 5/8 in-11)

Type 17

1U-6813

A24

63.5 mm x 76.2 mm x 5/8 in-11 (2 1/2 in x 3 in x 5/8 in-11)

Type 18

1U-6814

A24

38.1 mm x 63.5 mm x 5/8 in-11 (1 1/2 in x 2 1/2 in x 5/8 in-11)

Type 18R

1U-6815

A24

38.1 mm x 63.5 mm x 5/8 in-11 (1 1/2 in x 2 1/2 in x 5/8 in-11)

Type 18R

1U-6816

A24

50.8 mm x 76.2 mm x 5/8 in-11 (2 in x 3 in x 5/8 in-11)

18-28 JULY 2018 Shop Supplies

Shop Supplies

ABRASIVES

Flex-Hone Tools, Surface Reconditioning

Warranty: Manufacturer, 90 Days

• The flex-hone process (Superfinishing)

• A low temperature abrading process that

produces a controlled surface condition that

exposes the undisturbed base metal structure

will result in:

to produce a long wearing surface

- Loweredoil consumption

• Method of developing a surface on a

- Less blow-by

metal part which is optically smooth and

- Less friction

metallurgically free of any fragmented,

- Plateaued finish over 50%

amorphous or smeared metal from previous

- Finish free from cut, and folded metal

operations

• All abrasive is silicone carbide

• Accomplished at a low pressure where the

• Resilient, flexible, honing tool with soft

"stones" float

cutting action

• Hone crosshatch is extremely efficient in

• Abrasive (points) globules each have

providing a multiplicity of oil grooves or

independent suspension that assures the

valleys for oil retention as opposed to the

hone to be self-centering, self-aligning to the

uni-directional or uneven valleys common to

bore, and self-compensating for wear

the conventional type rigid hone. A crosshatch

that usually remains as the cylinder wall has

• 553-3281 and 553-3282 require order of a

been wear-reduced by the hone.

re-usable shaft

Part No.

Engine Bore Size

Grit

1U-7428

101.6mm (4in)

240

1U-9787

120.65-127 mm (4 3/4 in-5 in)

180

4C-6322

101.6mm (4in)

180

4C-6323

107.95mm (4 1/4in)

180

4C-6324

117.3mm (41/2in)

180

4C-6325

133.5-137.16mm (5 1/4in-5.4in)

180

4C-6326

146.05-152.4 mm (5 3/4in-6 in)

180

4C-6327

158.75mm (6 1/4in)

180

4C-6328

169.92-177.8mm (6.69in-7in)

180

4C-6329

190.5mm (71/2in)

180

4C-6330

203.2mm (8in)

180

553-3281*

241.3mm (91/2in)

180

553-3282**

241mm(11.8in)

120

4C-6332

60.33mm (23/8in)

240

4C-6333

79.38mm (31/8in)

240

4C-6334

92.08mm (35/8in)

240

4C-6335

104.78mm (4 1/8in)

240

4C-6336

114.3mm (41/2in)

240

4C-6337

12.7 mm (1/2 in)

320

4C-6338

15.88 mm (5/8 in)

320

4C-6339

19mm(3/4in)

320

4C-6340

25.4 mm (1 in)

320

4C-6341

38.1mm (1 1/2in)

320

*Requires re-usable shaft part number 553-3283

** Requires re-usable shaft part number 553-3284

JULY 2018 Shop Supplies

18-29

Shop Supplies

ABRASIVES

Mounted Points

Warranty: Manufacturer, 120 Days

• Mounted wheels are used with horizontal or

• Accurate spindles ensure precision grinding

straight shaft, die and pencil grinders on jobs

and minimize run-out

where larger wheels will not fit

• A-shaped wheels are for medium to heavy-

• Offer maximum performance for grinding

duty blending and contouring

ferrousmetals

• W-shaped wheels are for off-hand and

precision grinding of medium to heavy stock

Max

Mandrel

Package

Part No.

Shape

Grit

Diameter x Length

Speed

Diameter

Quantity

6.4 mm

1U-6820

A36

19mmx63.5mm(3/4inx21/2in)

19,800

(1/4 in)

6.4 mm

1U-6821

A60

19mmx63.5mm(3/4inx21/2in)

19,800

(1/4 in)

6.4 mm

1U-6822

A36

25.4mm x69.85 mm (1in x2 3/4in)

16,100

(1/4 in)

6.4 mm

1U-6823

A60

25.4mm x69.85 mm (1in x2 3/4in)

16,100

(1/4 in)

6.4 mm

1U-6824

A11

A36

22.23 mm x 50.8 mm (7/8 in x 2 in)

19,860

(1/4 in)

6.4 mm

1U-6825

A11

A60

22.23 mm x 50.8 mm (7/8 in x 2 in)

19,860

(1/4 in)

6.4 mm

1U-6826

A38

A60

25.4 mm x 25.4 mm (1 in x 1 in)

34,500

(1/4 in)

6.4 mm

4C-3845

A60

31.75 mm x 31.75 mm (1 1/4 in x 1 1/4 in)

30,560

(1/4 in)

6.4 mm

4C-3846

A36

19 mm x 28.58 mm (3/4 in x 1 1/8 in)

45,000

(1/4 in)

6.4 mm

4C-3849

A12

A36

26.9 mm x 31.75 mm (11/16 in x 1 1/4 in)

48,000

(1/4 in)

6.4 mm

4C-3850

A12

A60

26.9 mm x 31.75 mm (11/16 in x 1 1/4 in)

48,000

(1/4 in)

6.4 mm

4C-3852

A39

A60

19 mm x 19 mm (3/4 in x 3/4 in)

47,250

(1/4 in)

6.4 mm

4C-3853

W220

A60

25.4 mm x 25.4 mm (1 in x 1 in)

20,250

(1/4 in)

38.1 mm x 6.35 mm (1 1/2 in x 1/4 in)

6.4 mm

4C-3854

W235

A60

25,460

(with hub)

(1/4 in)

38.1 mm x 12.7 mm (1 1/2 in x 1/2 in)

6.4 mm

4C-3855

W236

A60

25,460

(with hub)

(1/4 in)

6.4 mm

4C-3856

W237

A60

38.1 mm x 25.4 mm (1 1/2in x 1in)

25,460

(1/4 in)

31.75 mm x 31.75 mm (1 1/4 in x 1 1/4 in)

6.4 mm

6V-4802

A37

A60

30,560

(with hub)

(1/4 in)

18-30 JULY 2018 Shop Supplies

Caterpillar. Dealer service tools catalog (2018) - page 24