Caterpillar. Dealer service tools catalog (2018)

Power Train Tools

WHEEL ANDTIRE

Lug Nut Splitter Assembly

Essential Tool

• Removes lug nuts when wheel stud rotates

• Two drill guide bushings allow precise drilling

during removal

of lug nut on both sides of wheel stud

Model Usage: 785C Off-Highway Truck

• Used with 6.35 mm (.25 in) drill bit and

• Effectively weakens and splits lug nut for

Warranty: Caterpillar ^®Six Months

suitable pneumatic or electric drill (dealer-

easier removal

supplied)

• Durable black oxide coating to prevent

• Features 2 set screws to clamp tool onto lug

corrosion

nut (req. dealer-supplied 3/16" Allen wrench)

• Heavy-duty welded steel construction

• Includes stop collar to limit drill bit depth (req.

dealer-supplied 3/32" Allen wrench)

Part Number

Description

331-2819

Lug Nut Splitter Assembly

Wheel Bearing Nut Spanner Wrenches

Model Usage: 6V-4073 - 922, 943, 953; 5P-

• 6V-4073 Wheel Bearing Nut Spanner

• 5P-2978 Wheel Bearing Nut Spanner Wrench

2978— IT18B, 508, 528, 916, 926, 936, 936E,

Wrench replaces discontinued 5P-2977

used for same purpose on different models

944, 950, 966

Spanner Wrench; both improved wrench and

discontinued wrench can be used to remove

Warranty: Caterpillar ^®Six Months

and adjust wheel bearing nuts

Part Number

Description

5P-2978

Wheel Bearing Nut Spanner Wrench

6V-4073

Wheel Bearing Nut Spanner Wrench

Retaining Nut Spanner Wrench

Model Usage: 966, 950, 816, 815, 814, 528

• Removes wheel and adjusts bearing preload

Reference

on 966, 950, 816, 815, 814 and 528 machines

Warranty: Caterpillar ^®Six Months

• Service Manuals (preload procedures)

with 9K-6198 Wheel Bearing Retaining Nut

Part Number

Description

5P-3044

Retaining Nut Spanner Wrench

Locknut Spanner Wrench

Model Usage: 143H and 163H Motor Graders

• Used with 3/4 inch square drive ratchet or

Specifications

with All Wheel Drive

torque wrench to remove/install 5T-1428

• Square drive: 3/4 in

Locknut from front wheel spindle

Warranty: Caterpillar ^®Six Months

•

Torque capacity: 612 N·m (453 ft-lb)

• Designed to fit inside wheel housing (no other

• Inside radius: 70.0 mm (2.76 in)

tool will properly remove and install this

locknut without extensive damage to locknut

• Distance (center of square to center of

and mating parts)

locknut): 89.0 mm (3.5 in)

• Pin diameter: 6.35 mm (0.25 in)

Reference

• Service Manual Module

• Pin part number: 1J-2198

Part Number

Description

4C-8155

Locknut Spanner Wrench

4-162 JULY 2018 Power Train Tools

Power Train Tools

WHEEL ANDTIRE

Guide Bolt and Bearing Retaining Nut Spanner Wrenches

Model Usage: See Below

• Two guide bolts allow one person to easily

References

remove and install tire and wheel

Warranty: Caterpillar ^®Six Months

• SENR4920,Manual, 950FWheel Loaders

• Spanner wrenches used to disassemble

• SENR4765,Manual, 966FWheel Loaders

and assemble bearing retaining nuts in axle

• SENR5760,Manual, 918FWheel Loaders

housing

• SENR5230,Manual, 936FWheel Loaders

• Square drive: standard 3/4 inch

Part Number

Description

Model

4C-8345

Bearing Retaining Nut Spanner Wrench

936F, 950F, 518C

4C-8346

Bearing Retaining Nut Spanner Wrench

936F, 950F, 518C, 928F, IT18F, IT28F

4C-8347

Bearing Retaining Nut Spanner Wrench

918F

4C-8348

Bearing Retaining Nut Spanner Wrench

928F, 966F

4C-8349

Bearing Retaining Nut Spanner Wrench

966F

4C-8352

Guide Bolt

4C-8500

Bearing Retaining Nut Spanner Wrench

966F

4C-8502

Bearing Retaining Nut Spanner Wrench

918F, IT18F

Cast Driver Gauge

Model Usage: All Large Challengers Using Cast

• Used to accurately make scraper adjustments

Reference

Steel Drive Wheels

• Built-in handle decreases adjusting time

• SEBU7072-04, Operation and Maintenance

Warranty: Caterpillar ^®Six Months

Manual

Part Number

Description

155-1557

Cast Driver Gauge

Special Service Tools for D9L and D9R Tractors

• Make service operations easier and safer

Item

Part Number

Description

6V-3187

Adapter

• Some tools used on all 3 tractors (see

6V-2098

Sleeve

application charts)

6V-2097

ReceivingSleeve

6V-2108

ReceivingSleeve

140-2286

Spacer

6V-3028

Spacer

6V-2109

Spacer (D9R)

6V-3158

Wrench

No longer available

8T-0829

Installer— Seal

6V-2168

Plate

Reaction Bar

Model Usage: 797 Rear Axle Collets

• Used with the 385-3988/385-4002 and

• This reaction bar is required for 797 rear axle

478-4006/478-4012 torque tools

collet installation.

Warranty: Manufacturer’s

Part No.

Description

Diameter

Weight

516-6860

Reaction Bar

98 x 16 x 10 mm (3.85 x 0.62 x 0.39 in)

0.107 kg (0.235 lb)

JULY 2018 PowerTrain Tools

4-163

Power Train Tools

SPECIAL TOOLS FORTRACK-TYPETRACTORS

Special Service Tools for D8, D9, D10 and D11 Track-Type Tractors

Model Usage: D8, D9, D10 and D11 Tractors

European Union compliant, CE marked

Special Service Tools for D10 Tractors

(142-8547, 142-8548, 151-2816)

Warranty: Caterpillar ^®Six Months

• Make D10 service operations easier and safer

• Some tools are used on all 3 tractors - see

• Needed to handle heavier D10 components

combined application charts which are

• Sometools used on all 3 tractors (see

followed by photos of the tools (referred to by

application charts)

figure number in the chart)

Special Service Tools for D10 Tractors

Item

Part Number

Description

Qty

5P-8622

Shackle (6.5 ton)

151-2816

Plate

2H-3745

Bolt

5P-7273

Stud

5P-7395

Installer - Axle

142-8548

Bracket

Hoist [capacity of 5P-9694 Hoist: singleline— 7.5 kN (1700lb)

double line - 15 kN (3400 lb)]

139-3328

Tilt Link

8T-0830

Installer— Seal

5P-8625

Spacer

142-1666

Bracket Assembly - Steering Clutch and Final Drive

1B-4209

Nut - Full

1D-4608

Bolt

7F-4283

Bolt

5P-8620

Pilot

5P-7269

Plate

5P-8732

Adapter

8T-0826

Installer— Seal

5P-8624

Plate

5P-8725

Guide - Seal

139-2782

Transmission Bracket Assembly

142-8547

Bracket As - Lifting

142-1664

Adjustable Lifting Bracket Group

22a

142-6893

Adjustable Hook Assembly

5P-8673

Tip

5P-7274

Nut

5P-7270

Sleeve

a. Use 142-6893 Adjustable Hook Assembly or 142-1664 Lifting Bracket Group (see chart for application)

4-164 JULY 2018 Power Train Tools

Power Train Tools

WHEEL ANDTIRE

Combined Application Chart for D11, D10, D9 and D8 Service Tools

Fig.

Part Number

Description

D11

D10

D9L

D8L

Tool Usage

No.

129-3253

Wrench

X (D10R)

R & I Bevel Gear Shaft Bearing Adjusting Nut

129-3254

Wrench

X (D11N)

R & I Bevel Gear Shaft Bearing Adjusting Nut

Transmission Bracket

139-2782

X (D11R)

R & I Transmission

Assembly

139-3328

Tilt Link

X (D11R)

X (D10R)

Support Radiator Guard during Engine R & I

Adjustable Lifting Bracket

142-1664

R & I Transmission or Steering Clutch and Final Drive

Group

Bracket Assembly - Steering

Use with Lifting Hook (see chart for R & I of Final Drive

142-1666

Clutch and Final Drive

Module)

142-1673

Plate - Press

Remove Final Drive Hub from Final Drive

142-6893

Adjustable Hook Assembly

R & I Transmission or Steering Clutch and Final Drive

142-8547

Bracket As - Lifting

R & I Transmission

142-8548

Bracket

Remove and Install Roller Frames

151-2816

Plate

Use with Lifting Hook (see chart)

5P-7269

Plate

D & A Recoil Spring, Equalizer Bar, Roller Frames

5P-7270

Sleeve

R & I Bogie Cartridge Pin Assemblies

5P-7273

Stud

D & A Recoil Spring; R & I Bogie Cartridge Pins

5P-7274

Nut

R & I Bogie Cartridge Pin Assemblies

5P-7395

Installer - Axle

Install Final Drive Axles

5P-8620

Pilot

Pivot Shaft Installation: Recoil Spring R & I

5P-8622

Shackle (6.5 ton)

Use with Lifting Hook (see chart)

5P-8624

Plate

Assemble Roller Frame; R & I Equalizer Bar

5P-8625

Spacer

Remove Transfer Gear Bearing

5P-8668

Turning Tool (Qty 2)

Rotate Engine for In-Chassis Timing

5P-8725

Guide - Seal

Install Bulldozer Lift Cylinder Head Seal

5P-8732

Adapter

R &I Final Drive Planet Carriers, Hub and Ring Gear

5P-9694

Hoist - Rachet

Remove and Install Torque Divider

8T-0826

Installer— Seal

Install Idler Duo-Cone Seal

8T-0830

Installer— Seal

Install D9L Idler and D10 Roller Seals

140-2286

Spacer

X (D9R)

Installation of Final Drive Outer Bearing

399-5154

Adapter

R & I of Planetary Transmission

6V-2097

ReceivingSleeve

Removal of Equalizer Bar End Bearing

6V-2098

Sleeve

Installation of Equalizer Bar End Bearing

6V-2108

ReceivingSleeve

Removal of Bogie Cartridge

6V-2109

Spacer (D9R)

Installation of Minor Bogie Cartridge

6V-2168

Plate

R &IofRecoil Spring

6V-3028

Spacer

Installation of Final Drive Outer Bearing

6V-3048

Installer

Installation of Pivot Shaft Seal

6V-3158

Wrench

R & I of Bevel Gear Shaft Nut

6V-3187

Adapter

Removal of Equalizer Bar Center Pin

8T-0829

Installer— Seal

Install D8L Idler and D9L Roller Seals

8T-7688

Spacer

Installation of Final Drive Outer Bearing

142-1670

Bearing Spacer

X (D11R)

Outer Bearing

6V-4871

Reaction Bar

Removal of Equalizer Bar Center Pin

6V-4951

Spacer

Installation of Final Drive

8T-0828

Installer

Installation of Track Roller Seal

JULY 2018 PowerTrain Tools

4-165

Power Train Tools

WHEEL ANDTIRE

Special Service Tools for D8L Tractors

• Make D8L service operations easier and safer

• Some tools used on all 3 tractors (see

application charts)

Item

Part Number

Description

8T-0828

Installer

6V-4871

Reaction Bar

6V-4951

Spacer

Recoil Spring Compressor

Model Usage: D8R Track-Type Tractor

• Used to align components of recoil spring

• Makes removal and installation of spring

group to ensure correct spring location

groups easier and safer

Warranty: Caterpillar ^®Six Months

• Used with other available tools to compress

Reference

recoil spring

• SENR8327, Disassembly and Assembly, D8R

• Pilot has 2 diameter sizes to accommodate

Tractor Power Train

both recoil spring groups used on D8R Tractor

Overall

Pilot Pin

Diameter

Part No.

Description

Material

Length

(plate)

(pilot)

Pilot

830.7 mm

285 mm

224.0 mm

133-9872

50 mm (2 in)

Steel

Assembly

(32.7 in)

(11.2 in)

(8.8in)

Tilt Link

Model Usage: D10R Track-Type Tractor

• Used to hold radiator guard in the forward

• Easily mounts to existing holes using both

(tilt) position

lower radiator guard pins

Warranty: Caterpillar ^®Six Months

• Stops radiator guard from moving while

working in or around engine compartment

Part No. Description

Length

Width

Height

Plate Thickness Material

139-3328 Tilt Link

447.0 mm (17.6 in) 127 mm (5 in) 127 mm (5 in) 25.4 mm (1.0 in)

Steel

Transmission Bracket Assembly

Model Usage: D11R and Carrydozer

European Union compliant, CE marked

• Designed to bolt to top of transmission over

controller assembly

Warranty: Caterpillar ^®Six Months

• Used to remove transmission assembly

from machine without any unnecessary

• Overall size (L x W x H): 457.0 x 397.0 x

disassembly; keeps transmission level during

292.0 mm (18.0 x 15.6 x 11.5 in)

removal and installation

• Used with an adjustable 142-1664 Lifting

Bracket Group

Item

Part Number

Description

139-2782

Transmission Bracket Assembly

2H-3745

Bolt

5P-8250

Hard Washer

0S-1566

Bolt

5P-8247

Hard Washer

4-166 JULY 2018 Power Train Tools

Power Train Tools

WHEEL ANDTIRE

Adjustable Hook Assembly, Adjustable Lifting Bracket Group

Model Usage: Track-Type Tractors

European Union compliant, CE marked

• Weight: 200 kg (440 lb)

Warranty: Caterpillar ^®Six Months

• Used to remove/install large assemblies

• Lifting capacity with either arm fully

extended: 2724 kg (6000 lb)

• Adjustable arms make balancing assemblies

with different centers of gravity much easier

• Lifting capacity with both arms fully retracted:

5448 kg (12,000 lb)

• Unit can be positioned with either arm in the

upright position

• Distance between upper and lower arms:

200.0 cm (78.75 in)

• Distance between upper and lower arms

provides clearance around fenders, fuel tanks,

142-6893

or other items blocking a straight lift

• Overall height: 183.3 cm (72.1 in)

• Can be used to lift final driver, steering clutch

• Operating range from vertical beam to tip of

and brake, and transmission

Upperarm: 302.2-581.2mm (11.9-22.9 in)

• Can not be used to lift track roller frames (CE

• Operating range from vertical beam to tip of

Compliant 142-8548 Non Adjustable Lifting

Lower arm: 163.2-442.2 mm (6.4-17.4 in)

Bracket is available for this)

• Weight: (230 lb)

• 142-1664 Adjustable Lifting Bracket Group

includes 142-2857 Trunnion Pin and 142-2858

• Lifting capacity with either arm fully

Threaded Rod

extended: 1816 kg (4,000 lb)

• Lifting capacity with both arms fully retracted:

142-1664

4550 kg (10,000 lb)

• Overall height: 257.0 cm (101.2 in)

• Distance between upper and lower arms:

• Operating range from vertical beam to tip of

139.0 cm (54.7 in)

Upperarm: 252.0-610.0mm (9.92-24.0 in)

• Operating range from vertical beam to tip of

Lower arm: 100.0-458.0 mm (3.9-18.0 in)

Part Number

Description

142-1664

Adjustable Lifting Bracket Group

142-6893

Adjustable Hook Assembly

Radiator Service Tools

Essential Tool

259-1865 Tilt Link

Used with puller sleeve and hydraulic cylinder

Model Usage: D8T, D9T, D10T Track-Type

• Used on D9T Track-Type Tractor

• Grade8 threaded rod(M20 x 2.5) is1.0 m

Tractors

(39.4 in) long

• Used to hold radiator guard in forward (tilt)

Warranty: Caterpillar ^®Six Months

position

461-5129 Tilt Link

• Stops radiator guard from moving while

• Used on D8T Track-Type Tractor

working in or around engine compartment

• Used to hold radiator guard in forward (tilt)

• Easily mounts to existing holes using both

position

lower radiator guard pins

• Stops radiator guard from moving while

• Steel tilt link measures 177.8 mm (7.0 in) on

working in or around engine compartment

center between pin holes

• Easily mounts to existing holes using both

461-5129

259-9239 Threaded Rod

lower radiator guard pins

• Used on D10T Track-Type Tractor

• Steel tilt link measures 438.5 mm (17.25 in) on

center between pin holes

• Used to remove radiator guard tilt pin

Part Number

Description

259-1865

Tilt Link

259-9239

Stud

461-5129

Tilt Link

JULY 2018 PowerTrain Tools

4-167

Power Train Tools

WHEEL ANDTIRE

Service Tools for D7H Tractors

Model Usage: D7H

• Many have multiple applications; will also be

• In addition to tools illustrated, dealers should

used to service other models

order 8T-5071 Seal Guard to protect recoil

Warranty: Caterpillar ^®Six Months

seal while removing or installing front roller

frame into rear frame

Part Number

Description

Tool Usage

396-6461

Adapter

Remove andinstall bevel gear and transmission module

Part No.

Description

Tool Usage

369-6017

Adapter

Remove/install transmission (with 142-6893 Adjustable Hook Assembly)

1U-9397

Driver

Recoil and/or pivot shaft seal installation

5P-8622

Shackle (6.5 ton)

Use with Lift Bracket

8T-0822

Sleeve - Align

Duo-Cone seal installation (track rollers and idlers)

8T-0939

Installer— Seal

Duo-Cone seal installation (track rollers and idlers)

8T-2827

Spacer

Final Drive outboard bearing installation

8T-2838

Spanner

Remove and install direct drive bevel gear shaft nut (4H-6507)

8T-2839

Spanner

Remove and install power shift bevel gear shaft nut (1L-6957)

8T-3053

Installer

Pivot Shaft Seal installation

Service Tools for Series “N” and D9R Track-Type Tractors

ModelUsage: Series “N”and D9R Track-Type

• Required to service Series “N” and D9R Track-

each other and position seal group at correct

Tractor

Type Tractor power trains

bore depth; installer assemblies replace

discontinued tools

Warranty: Caterpillar ^®Six Months

• Several tools (footnote 1) are much-improved

1U-6437 Installer Assembly replaces

replacements for former Duo-Cone seal

discontinued 8M-9395

installers; new installer assemblies provide

1U-5934 Installer Assembly replaces

more reliable seal installation; they hold both

discontinued 8M-7913

steel ring and rubber toric in better relation to

8T-7789 Installer Assembly replaces

discontinued 1S-4320

Special Service Tools for Series “N” and D9R Track-Type Tractors

Tool Name

D8N

D9N

D9R

D10N

D11N

Service/Repair Operation

Installer

Install Track Seals

Hydraulic Torque

Install Track Bolts

Wrench

Adapter

1U-7432

Shift Differential Steer Planetary

Alignment Sleeve

8T-0823

8T-0824

8T-0825

Install Idler Seals

Driver

1U-9397

Install Recoil Bearing Seal

Installer

8T-0828

8T-7641

8T-0829

8T-0827

Install Roller Seals

Installer— Seal

8T-0829

8T-7640

8T-0830

Install Idler Seals

Installer Assembly

1U-6437

1U-5934

8T-7789

Install Final Drive Seals a

Piston Ring Guide

8T-9151

Install piston Rings

Seal Driver

8T-9148

Install Cover Seal

Seal Guide

8T-9159

Install Shaft Seal

Seal Starter

1U-5753

Install Recoil Spring Bearing

Sleeve - Align

8T-0822

8T-0823

8T-0824

Install Roller Seals

Spacer

8T-2827

6V-4951

140-2286

8T-7688

Install Final Drive Bearings

a. Replacements of existing Duo-Cone seal installers

4-168 JULY 2018 Power Train Tools

Power Train Tools

WHEEL ANDTIRE

Sleeve Assembly

Essential Tool

• Used to remove linkage pins from ripper

346-8618 Sleeve Assembly

attachment on D7E Track-Type Tractor

Model Usage: D7E Track-Type Tractor (electric

• Used with 6V-3175 Hydraulic Cylinder,

drive)

137-8460 Puller Stud, 9U-5346 Fast Runner

346-8617 Sleeve Assembly

Nut, and a suitable hydraulic power supply to

Warranty: Caterpillar ^®Six Months

• Used with 6V-3175 Hydraulic Cylinder,

remove 270-0597 Linkage Pins (exterior)

9U-5344 Puller Stud, 9U-5346 Fast Runner

• 137-8460 Puller Stud (M30) can be used as is,

Nut, and a suitable hydraulic power supply to

or may be shortened from 198 cm (77.95 in)

remove 270-0598 Linkage Pins (interior)

long to a minimum length of 100 cm (39.4 in)

• 9U-5344 Puller Stud (M30) must be cut from

original length of 80 cm (31.5 in) to 69 cm

Reference

(27.2 in)

• KENR5166, Machine System, Disassembly

and Assembly

Part No.

Description

Length

Diameter

Side Opening

Weight

Qty.

177.8 mm

100mmx220.4mm

14.3 kg

346-8617

Sleeve Assembly

261.3 mm (10.29 in)

(7 in)

(4.0 x 8.7in)

(31.53 lb)

177.8 mm

100mmx481.7mm

23.9 kg

346-8618

Sleeve Assembly

522.6 mm (20.57 in)

(7 in)

(4.0 x 19.0 in)

(52.69 lb)

346-8617 SleeveAssembly b

9U-5344

Puller Stud

800mm(31.50in)

9U-5346

Fast Runner Nut, M30

346-8618 SleeveAssembly b

137-8460

Puller Stud

1,980 mm (77.95 in)

9U-5346

Fast Runner Nut, M30

Required Tooling

Hydraulic Power

Supplyw/hose

a. Required Tooling

Shaft Tester Plate

Model Usage: D7E Track-Type tractor

• Used to pressure test generator assembly for

• Drop in air pressure indicates a leak

leaks during assembly procedure

Warranty: None

• Made from SAE6061 Aluminum Alloy

• Attaches to rotor assembly for leak test

Reference

• Allows use of pressure air 103 kPa (15 PSI) to

• KENR5162, D7E Track-Type Tractor, Power

test generator for leaks

Train, Disassembly and Assembly

Part Number

Description

Quantity

Required Hardware

006-0210

Pipe Tee

214-0787

Pressure Gauge

224-1228

Ball Valve

4C-7158

Fitting

5P-8998

Nipple - Pipe

Spacer

Essential Tool

• Used to quickly and consistently seat 8T-0072

• Used on 132-5536, 196-1865, and 233-9595

Bearing to correct depth

Final Drive Assembly

Model Usage: 517 and 527 Track-Type Skidders

and D5H Track-Type Tractors

• Ensures correct bearing assembly

Warranty: Caterpillar ^®Six Months

Part Number

Description

273-9373

Spacer

JULY 2018 PowerTrain Tools

4-169

Power Train Tools

WHEEL ANDTIRE

Tools for Rear Engine Mount Bolt Torque

Model Usage: D6, D10, D11

Warranty: Caterpillar ^®Six Months

Used to torque rear motor mount bolts in chassis

• 382-6050: Flat straight 30 mm 12 pt box with

3/4" square drive

• Requires 3/4" torque wrench, sold separately

• 382-6052: Raised 90 degree 30 mm 12 pt box

Reference

with 3/4" square drive

• Service Manual, REBE7684-00 D10 & D11

D10 and D11 Tool List

Instructions, REBE7730-00 D6 Instructions

• 382-6049: Flat 45 degree 1 1/8" 12 pt box

D6 Tool List

with 3/4" square drive

• 382-6054: Raised straight 30 mm 12 pt box

• 382-6051: Flat 90 degree 1 1/8" 12 pt box

with 3/4" square drive

• 382-6053: Raised 45 degree 30 mm 12 pt box

with 3/4" square drive

Part Number

Description

Dimensions

Weight

D10 & D11 Special

382-6049

122 x 332 x 7.9 mm (4.8 x 13.1 x .3 in)

0.62 kg (1.36 lb)

Wrench

382-6050

D6 Special Wrench

122 x 338 x 7.9 mm (4.8 x 13.3 x .3 in)

0.62 kg (1.36 lb)

D10 & D11 Special

382-6051

258 x 259 x 7.9 mm (10.2 x 10.2 x .3 in)

0.79 kg (1.73 lb)

Wrench

382-6052

D6 Special Wrench

258 x 259 x 37 mm (10.2 x 10.2 x 1.5 in)

0.95 kg (2.09 lb)

382-6053

D6 Special Wrench

338 x 120 x 37 mm (13.3 x 4.7 x 1.5 in)

0.82 kg (1.80 lb)

382-6054

D6 Special Wrench

350 x 44 x 37 mm (13.8 x 1.7 x 1.5 in)

0.79 kg (1.70 lb)

4-170 JULY 2018 Power Train Tools

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Pin Socket

Essential Tool

• Used to easily remove and install 214-3403

• Used with a 5/16 inch Allen socket

Check Valve from combination valve

Model Usage: M300C Series Excavators

Warranty: Caterpillar ^®Six Months

Part Number

Description

246-9300

Pin Socket

Service Tools for 206, 212, 214 and 224 Wheel-Type Excavators

Model Usage: 206, 212, 214 and 224 Wheel-

• Required to service drive train components

• Charts identify each tool by both Cat^®and

Type Excavators

(final drives, differentials, transmission and

supplier part numbers along with service

transfer gear, and steering)

manual pages and illustrations which

Warranty: Caterpillar ^®Six Months

reference use of each tool; it is recommended

• Originally available as non-serviceable

that dealer personnel enter both Cat and

items in 8T-3202, 8T-3203 and 8T-3204 Tool

supplier part numbers in service manuals;

Groups (first announced in January 1986 Tool

some tools listed on more than 1 chart

Announcement SENS6865, Power Train Tools

Section); groups discontinued but all 60 tools

• Only supplier part number stamped on each

available individually

tool

Service Tools For Disassembly and Assembly of 206/212 Differential

Service Manual Form

Item

Cat Part No.

Description

Supplier Part No.

HENR4057,PageNo.-Illus. No.

492-6204

Puller Assembly

5870-026-000

16-35, 17-38, 19-46

1U-5816

Grab Sleeve

5870-026-001

19-46

1U-5828

Measuring Ring

5870-340-020

22-58

8T-0984

Spanner Wrench

5870-240-025

18-43, 23-90, 24-65

1U-5824

Centering Ring

5870-200-042

28-79

Measuring Cover

8T-0976

5870-200-034

28-79

Group

1U-5823

Driver

5870-058-061

28-78, 30-86

Service Tools for Disassembly and Assembly of 206/212 Transmission

Service Manual, Form HENR4057,

Item

Cat Part No.

Description

Supplier Part Number

Page No.-Illus. No.

8T-0984

Spanner Wrench

5870-240-025

58-54, 61-68

1U-5832

Pry Bar

5870-400-001

53-34

1U-5839

Two Leg Puller

5870-970-002

59-17, 52-30

1U-5835

Profile Sleeve

5870-512-006

76-127

JULY 2018 PowerTrain Tools

4-171

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Service Tools for Disassembly and Assembly of 206/212 Final Drive

Supplier Part

Service Manual, Form

Item

Cat Part No.

Description

Number

HENR4057,PageNo.-Illus. No.

1U-5832

Pry Bar

5870-400-001

13-18, 87-18

8T-0995

Spanner

5870-655-004

94-46

1U-5839

Two Leg Puller

5870-970-002

10-5, 84-5

Sleeve Driver

8T-0991

5870-048-101

33-95, 95-49

Group

8 a

1U-5820

Driver

5870-055-090

91-33 and34, 92-39

11-11, 12-13, 35-103, 39-118 and

1U-5833

Hook Spanner

5870-401-085

120, 85-11, 96-54, 100-70

8T-0994

Handle

5870-260-004

36-106, 97-57

a. Only required for front axle final drive

Service Tools for Disassembly and Assembly of 214/224 Differential

Supplier Part

Service Manual, Form

Item

Cat Part No.

Description

Number

HENR3095,PageNo.-Illus. No.

8T-0984

Spanner Wrench

5870-240-025

108-9, 112-23

1U-5847

Measuring Shaft

5870-500-001

109-14, 126-31

8T-0504

Basic Set

5870-026-100

106-4, 119-8

492-6204

Puller Assembly

5870-026-000

109-13

1U-5816

Grab Sleeve

5870-026-001

109-13

8T-0988

Driver

5870-055-016

111-21

Service Tools for Disassembly and Assembly of 214/224 Final Drive

Supplier Part

Service Manual, Form

Item

Cat Part No.

Description

Number

HENR3095,PageNo.-Illus. No.

1U-5842

Driver

5870-055-006

92-29 and30, 95-39 and40

8T-0995

Spanner

5870-655-004

94-35, 137-72

Service Tools for Disassembly and Assembly of 214/224 Transmission

Supplier Part

Service Manual, Form

Item

Cat Part No.

Description

Number

HENR3095,PageNo.-Illus. No.

1U-5841

Grab Sleeve

5870-026-021

121-14

8T-0504

Basic Set

5870-026-100

121-14

4-172 JULY 2018 Power Train Tools

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Service Tools for 213B and 214B Excavators

Model Usage: 213B and 214B Excavators

• Used mainly for disassembly and assembly of

References

power train components

Warranty: Caterpillar ^®Six Months

• SENR3794, 213B Vehicle Systems

• Facilitate service support because they are

Disassembly/Assembly

very efficient for disassembly and assembly/

• SENR3796, 214B Vehicle Systems

remove and install operations

SENR4315, 214B Power Train Disassembly

•

• All are applicable to 214B Excavator 4C-4767

and Assembly

SpannerWrench is the only tool that is also

applicable to 213B Excavator

Service Manual Reference: 214B Power Train Disassembly and Assembly, SENR4315

Item

Part Number

Description

Use

Use to remove and install 8U-2342 Nut (front and rear

4C-4058

Spanner Wrench

final drive); Supplier Part No. 5870-401-105

Use to remove and install 8U-2342 Nut (front and rear

4C-4061

Centering Plate

final drive)

Service Manual Reference: Collar, shaft, etc. arrangement described on page 71 of 213B Vehicle Systems Disassembly

and Assembly SENR3794, and page 66 of 214B Vehicle Systems Disassembly and Assembly SENR3796

Part No.

Description

Use

Applicable to both 213Band 214BExcavator. Required for removal and

Spanner

4C-4767

installation of the 8U-2523 Collar (Nut) from the 8U-2514 Shaft, included in the

Wrench

8U-2512 Swing Drive Group.

HexWrench

Part No.

Description

Use

Hex Wrench,

Required to remove and install the 10 fill and drain plugs in the 214B

4C-4067

22 mm

Excavator final drives and axles. General usage tool.

Front and Rear Axle Service Tools

Essential Tool

• Used to service front and rear axles

Reference

Model Usage: M318 Material Handler and M320

• 147-1744 used to remove 8U-2356 Inner

• SENR1157, Disassembly and Assembly M320

Wheeled Excavator

Bearing Cone from front steering axle housing

Excavators Power Train

and hub flange of rear axle - allows for

Warranty: Caterpillar ^®Six Months

Specifications

easy removal of bearings without damaging

bearing cone

• Outside diameter of bearing cone: 163.40 mm

(6.433 in)

• Height of bearing cone: 25.0 mm (0.984 in)

Part Number

Description

147-1744

Bearing Puller

JULY 2018 PowerTrain Tools

4-173

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Grab Sleeve

Essential Tool

• Used to easily remove differential carrier

Reference

bearings without damage

Model Usage: M300C Update Axles - MT-

• RENR7011, M318C MH, M322C, M322C

E3050/3060 MT-E3070

• Used with 492-6204 Puller Assembly Bearing

Material Handler Disassembly/Assembly

Removal Tool

Manual

Warranty: Caterpillar ^®Six Months

Part Number

Description

268-8781

Grab Sleeve

282-4325

Grab Sleeve

Tie Rod Separator Group

Essential Tool

• Used to remove and separate tie rod ends

References

without damage to taped bore

M315C, M316C, M318C, M318C MH, M318D,

• RENR8618, M315C Wheeled Excavator, Power

M322C MH, and M322D Wheel-Type Excavators,

• Used with a 7/8 inch socket (hex end of screw

Train, Disassembly and Assembly

24M Motor Grader

assembly)

• RENR8621, M316C Wheeled Excavator, Power

Warranty: Caterpillar ^®Six Months

• Steel ball in end of screw assembly locates

Train, Disassembly and Assembly

tool on tie rod and rotates to lessen friction as

• RENR8622, M318C and M322C Wheeled

pressure is applied

Excavators, Power Train, Disassembly and

• Made of heavy-duty steel for long service life

Assembly

• 267-7513 Separator Group is used on M315C,

• KENR6035, M318D Material Handler, Power

M316C, M318C, M318C MH, and M322C MH

Train, Disassembly and Assembly

Wheel-Type Excavators

• KENR6040, M322D Wheeled Excavator,

• 329-4995 Separator Group is used on M318D

Power Train, Disassembly and Assembly

and M322D Wheel-Type Excavators, and M24

• KENR6042, M322D Material Handler, Power

Motor Grader

Train, Disassembly and Assembly

• KENR6022, 24M Motor Grader, Machine

Systems, Disassembly and Assembly

Item

Part Number

Description

Screw Assembly

267-7513

Separator Group

Not Shown

329-4995

Separator Group

Essential Tool

• Used to remove and separate tie rod ends

References

without damage to taped bore

Model Usage: M315C, M316C, M318C Wheel

• RENR8618, M315C Wheel-Type Excavator,

-Type Excavators

• Used with a 7/8 inch socket (hex end)

Disassembly and Assembly Service Manual

Warranty: Caterpillar ^®Six Months

• Steel ball in end of screw assembly locates

• RENR8621, M316C Wheel-Type Excavator,

tool on tie rod and rotates to lessen friction as

Disassembly and Assembly Service Manual

pressure is applied

• RENR8622, M318C Wheel-Type Excavator,

• Made of heavy-duty steel for long service life

Disassembly and Assembly Service Manual

• 140-9861 Screw Assembly not serviced

Part Number

Description

140-9861

Screw Assembly

267-7513

Separator Group

4-174 JULY 2018 Power Train Tools

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Hook Spanner

Essential Tool

• Used to remove and install axle locknut

Reference

without damage

Model Usage: M318C Wheel Excavator

• SENR6264, Disassembly and Assembly of

M318C Wheeled Excavator

Warranty: Caterpillar ^®Six Months

Part Number

Description

239-7305

Hook Spanner

Socket Wrench, 4 3/8 in

Essential Tool

• Used to remove and install drive axle bearing

Specifications

retainer nut

Model Usage: 325B Wheeled Carrier Material

• Socket size: 4 3/8 in

Handler

Reference

• Square drive: 3/4 in

Warranty: Caterpillar ^®Six Months

• RENR4017, 325B Wheeled Carrier Material

• Overall length: 87.0 mm (3.4 in)

Handler Disassembly and Assembly Manual

Part Number

Description

195-3446

Socket Wrench, 4 3/8 in

Brake Piston Installer

Model Usage: M312, M318 Wheeled Hydraulic

• Makes installation of brake piston faster

Reference

Excavator

• Reduces damage to brake piston seals

• SENR6258-02, Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

M318 Excavator-Machine Systems

Part Number

Description

188-7400

Brake Piston Installer

JULY 2018 PowerTrain Tools

4-175

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

M325C Material Handler Transmission Tools

Essential Tool

• Used to properly assemble transmission

Reference

Model Usage: M325C Material Handler

• Simplifies installation of various transmission

• RENR7164-00, M325C Material Handler

service parts

Powertrain Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

Part No.

Description

Use

properly install output shaft seal to correct depth without calculations

267-3844

Seal Installer

(made from durable plastic to prevent seal damage during installation)

267-3845

Guard Installer

install output shaft seal guard to proper depth without calculations

measure clearance between transmissionclutch/brakedisc during

267-3850

Clearance Gauge

assembly

Bearing Retaining Nut Spanner Wrench

Model Usage: M312 Wheeled-Excavator

• Used to remove and install bearing retainer

Specifications

nut in swing drive assembly

Warranty: Caterpillar ^®Six Months

• Outside diameter: 107.95 mm (4.25 in)

• Makes repair of swing drive much faster and

• Inside diameter: 92.6 mm (3.646 in)

easier

Diameter inside teeth: 85.66 mm (3.372 in)

•

Reference

• Tooth width: 7.35 mm (0.289 in)

• SENR8950, Disassembly and Assembly M312

• Number of teeth: 4

Excavator Machine Systems

• Square drive: 1 in

Part Number

Description

140-1833

Bearing Retaining Nut Spanner Wrench

Measuring Ring

Model Usage: M300 Series Wheeled Hydraulic

• Used to adjust rolling torque on pinion

• RENR6991, M316C Power Train Disassembly

Excavator

and Assembly

References

Warranty: Caterpillar ^®Six Months

• SENR6258, M318, M320 Power Train

• RENR6964, M315C Power Train Disassembly

Disassembly and Assembly

and Assembly

Part Number

Description

123-6698

Measuring Ring

Measuring Ring for Pinion

Model Usage: M322D

• Used to adjust rolling torque on pinion

Warranty: Manufacturer’s

Part Number

Description

440-5345

MeasuringRing for Pinion

4-176 JULY 2018 Power Train Tools

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Centering Disk

Model Usage: M300 Series Wheeled Hydraulic

• Removes/installs final drive planetary nut

• RENR6991, M316C Power Train Dis/Assembly

Excavator

• Used with 123-6704 Centering Ring

• SENR6258, M318, M320 Power Train Dis/

Warranty: Caterpillar ^®Six Months

Assembly

References

• SENR8944, M312 Power Train Dis/Assembly

• RENR6675, M318C Power Train Dis/Assembly

• SENR8924, M315 Power Train Dis/Assembly

• RENR6964, M315C Power Train Dis/Assembly

Part Number

Description

123-6703

Centering Disk

Centering Ring

Model Usage: M300 Series Wheeled Hydraulic

• Used to remove and install final drive

• RENR6991, M316C Power Train Dis/Assembly

Excavator

planetary nut

• SENR6258, M318, M320 Power Train Dis/

Warranty: Caterpillar ^®Six Months

• Used with 123-6703 Centering Ring

Assembly

• SENR8944, M312 Power Train Dis/Assembly

References

• RENR6675, M318C Power Train Dis/Assembly

• SENR8924, M315 Power Train Dis/Assembly

• RENR6964, M315C Power Train Dis/Assembly

Part Number

Description

123-6704

Centering Ring

Seal Guide

Warranty: Caterpillar ^®Six Months

• Installs seal on transmission drive shaft

• RENR6964, M315C Power Train Dis/Assembly

• RENR6991, M316C Power Train Dis/Assembly

References

• RENR6675, M318C Power Train Dis/Assembly

• SENR6258, M318, M320 Power Train Disa/

Assembly

Part Number

Description

9U-6048

Seal Guide

Hydraulic Adapter

Model Usage: M300 Series Wheeled Hydraulic

• Used to test transmission clutch seals for

• RENR6991, M316C Power Train Dis/Assembly

Excavator

leakage after assembly

• SENR6258, M318, M320 Power Train Dis/

Warranty: Caterpillar ^®Six Months

Assembly

References

• RENR6675, M318C Power Train Dis/Assembly

• SENR8924, M315 Power Train Dis/Assembly

• RENR6964, M315C Power Train Dis/Assembly

Part Number

Description

9U-6049

Hydraulic Adapter

Measuring Cover

Model Usage: M300 Series Wheeled Hydraulic

• Used to measure transmission brake preload

• RENR6991, M316C Power Train Disassembly

Excavator

and Assembly

References

Warranty: Caterpillar ^®Six Months

• SENR6258, M318, M320 Power Train

• RENR6675, M318C Power Train Dis/Assembly

Disassembly and Assembly

• RENR6964, M315C Power Train Disassembly

and Assembly

Part Number

Description

9U-6050

Measuring Cover

JULY 2018 PowerTrain Tools

4-177

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Socket

Essential Tool

• Used to remove and install 155-0835 Bearing

Specifications

Retainer Nut from swing drive

Model Usage: M313C, M313D, M315C, M315D,

• Square drive: 3/4 in

M316C, M316D Wheeled Hydraulic Excavator

• Used with 3/4 inch square drive torque

• Tooth width: 9.5 mm (0.38 in)

wrench

Warranty: Caterpillar ^®Six Months

•

Tooth spacing: 3, equally spaced

Reference

• M313C& D,M315C &D,M316C &D

Disassembly and Assembly Service Manuals

Part Number

Description

304-5800

Socket

Seal Installer and Pinion Backlash Tools for M300C Axles

Essential Tool

References

• RENR8621, M316C Power Train

Model Usage: M300C Wheeled Excavators

• RENR8618, M315C Power Train

• RENR8622, M318C Power Train

Warranty: Caterpillar ^®Six Months

Part Number

Description

Use

Makes large axle seal installation easier and

269-7627

Seal Installer

more accurate

269-7628

Disk Measure

Determines shim thickness for pinion backlash

Hook Spanner, Spanner Insert

Essential Tool

• Used to remove and install 179-3152 Collar

Reference

Nut in swing drive assembly

Model Usage: M318 Wheeled Excavator (8AL-

• RENR6676-03, M318C Disassembly and

2385-UP), M318C, M318D, M322C, M322D

• Designed for high torque requirements

Assembly ServiceManual—Machine

Wheeled Excavator, M322C, M322D Material

Systems

Handler Wheeled Excavator

Part Number

Description

Warranty: Caterpillar ^®Six Months

240-8274

Spanner Insert

305-4538

Hook Spanner

JULY 2018 PowerTrain Tools

4-179

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Seal Installer

Model Usage: M300 Series Wheeled Hydraulic

• Used to install brake piston seal

Reference

Excavator

• SENR6258; M318, M320 Power Train

Warranty: Caterpillar ^®Six Months

Disassembly and Assembly

Part Number

Description

9U-6053

Seal Installer

Assembly Jig

Model Usage: M300 Series Wheeled Hydraulic

• Used to remove and install transmission

• RENR6964, M315C Power Train Disassembly

Excavator

clutch retainer rings

and Assembly

Warranty: Caterpillar ^®Six Months

• RENR6991, M316C Power Train Disassembly

References

and Assembly

• RENR6675, M318C Power Train Disassembly

and Assembly

• SENR6258; M318, M320 Power Train

Disassembly and Assembly

Part Number

Description

9U-6071

Assembly Jig

Seal Driver

Model Usage: M300 Series Wheeled Hydraulic

• Used to install shaft seal on axle hub

• RENR6964, M315C Power Train Disassembly

Excavator

and Assembly

• Use with 8T-0994 Handle

Warranty: Caterpillar ^®Six Months

• RENR6991, M316C Power Train Disassembly

References

and Assembly

• RENR6675, M318C Power Train Disassembly

• SENR6258, M318, M320 Power Train

and Assembly

Disassembly and Assembly

Part Number

Description

123-6707

Seal Driver

Service Tools for Lexion Combines

Essential Tool

References

• RENR1645, Service Manual, Disassembly and

Assembly for 450, 460 and 465

Model Usage: 450, 460, 465, 480, and 485

• SEBU7117, Operation and Maintenance

Lexion Combines

Manual for 480 and 485

• RENR1708, Service Manual, Disassembly and

Assembly for 480 and 485

Warranty: Caterpillar ^®Six Months

• SEBU7119, Operation and Maintenance

Manual for 450, 460 and 465

Part Number

Description

Use

162-4138

Eyebolt, M22 x 1.5 thread

Remove hydrastatic drive pump

176-5320

Coupling Nut, M10 x 1.5, 24 mm long

4-180 JULY 2018 Power Train Tools

Power Train Tools

SERVICETOOLS FOR WHEEL-TYPE EXCAVATORS

Service Tools for M312 Wheeled Excavator

Model Usage: M312 Wheeled Excavators

• Used to disassemble and assemble axle,

Transmission Tooling

differential, and transmission

Warranty: Caterpillar ^®Six Months

• 135-9817 Hook Spanner used to remove

• Used with other available hand tools to make

spanner nuts from spur gear drive assembly

Transmission

repairs go much easier and faster

Reference

Tooling

Axle Tooling

• SENR8944, Disassembly and Assembly M312

• 129-1063 Riveter used to install plugs in

Excavator Power Train

internal gear housing and wheel hub

Transmission Tooling: 135-9817 Hook

• 135-9811 Brake Spring Pliers used to remove

Spanner (Item 1):

and install brake springs

Differential Tooling

• 135-9814 Hook Spanner used to remove and

• Outside diameter: 69.72 mm (2.745 in)

install wheel hub spanner nut on both front

• Tooth inside diameter: 54.94 mm (2.163 in)

and rear axles

• Tooth width: 7.16 mm (0.282 in)

• 135-9818 Tie Rod Separator used to

• Tooth height: 12.37 mm (0.487 in)

disassemble tie rods from steering knuckles

• Number of teeth: 6

• Hex size: 30 mm

Differential Tooling

• 135-9816 Seal Driver used to install shaft

seals into rear of differential housing

Part No.

Description

135-9817

HookSpanner, Transmission Tooling

135-9816

Seal Driver, Differential Tooling

Axle Tooling: 129-1063 Riveter Kit

• Tooth width: 9.98 mm (0.393 in)

• Tooth height: 12.52 mm (0.493 in)

• Overall length: 53 cm (21 in)

• Number of teeth: 6

• Tips: 3, interchangeable

• Hex size: 36 mm

Axle Tooling: 135-9811 Brake Spring Pliers

Axle Tooling: 135-9818 Tie Rod Separator

• Overall length: 66 cm (26 in)

• Outside diameter: 82.72 mm (3.257 in)

• Replaceable tip: 135-9879

• Inside diameter: 54.0 mm (2.13 in)

Axle Tooling: 135-9814 Hook Spanner

• Shaft length (outer): 93.5 mm (3.68 in)

• Outside diameter: 13.77 cm (5.421 in)

• Shaft length (inner): 87.15 mm (3.431 in)

• Tooth inside diameter: 11.84 cm (4.66 in)

• Thread: 3/4-16

Item

Part Number

Description

129-1063

Riveter Kit

135-9811

Brake Spring Pliers

135-9814

Hook Spanner

135-9818

Tie Rod Separator

Lifting Bracket Assembly

Model Usage: 500C Series Compactors

European Union compliant, CE marked

Bolts to top of eccentric weight and uses

standard 12.7 mm (0.5 in) shackle

Warranty: Caterpillar ^®Six Months

• Used to remove and install eccentric

weights in pods of compactor drum - saves

Specifications

time and eliminates bearing damage during

• Weight: 0.7 kg (2 lb) approx.

assembly and disassembly of drum

• Diameter: 99 mm (4 in)

• Offset lifting point provides correct

• Height: 65 mm (2.5 in)

positioning for level lifting of eccentric weight

• Lifting hole: 13.8 mm (0.54 in)

Part Number

Description

148-2700

Lifting Bracket Assembly

4-182 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Superbolt Torque Tools

Model Usage: 793 and 797 OHTs

• 480-7870 aids in torquing the bolts that are

• 483-4967 aids in torquing the bolts that are

part of the 797 front strut superbolts assembly

part of the 793 ball stud superbolts assembly

Warranty: Caterpillar ^®Six Months

(467-0074) to the proper torque

to the proper torque

• 483-4966 aids in torquing the bolts that are

Reference

part of the 797 ball stud superbolts assembly

• TEKQ1197 Salesgram “Superbolt Option for

to the proper torque

Cat^®797 Large Mining Trucks Front Struts”

Part No.

Description

Specifications

Max. Torque

Color

Drive

Superbolt Torque

M8x3/8”

480-7870

180mm with ½” drive both ends

65ftlbs

green

Tools Group

M8x1/2”

483-4966

Torque Stick

180mm with ½” drive both ends

120 ft lbs

grey

9/16 x 1/2 ”

483-4967

Torque Stick

180mm with ½” drive both ends

75ftlbs

black

7/16 x 1/2”

Pneumatic Angle Nut Runner

Model Usage: All Cat^®Projects

• Used to reduce operator fatigue when

• Ergonomicgripfor operator comfort

installing superbolts on 793F and 797F OHT

• Ideally positioned reverse ring for ease of use

applications

• Quiet operation

• Wrenches can be set to required torque and

• Non-lube motor

stall out when set torque is reached.

• Longer service life through precision machine

• Requires 90 psi air pressure

and heat treatment

• Externally adjustable precision shutoff clutch

for consistent joints; ISO 5393 tested

Shutoff Torque Ft-Lb (Nm)

Length

Width

Weight

Part No.

Drive

At 90 psi

rpm

At 70 psi

rpm

in (mm)

lb (kg)

489-2533

1/2"

18.4-40.6 (25-55)

425

18.4-36.1 (25-49)

400

17.8" (453)

1.71" (44)

5.40

(2.45)

489-2534

1/2"

33.2-66.4 (45-90)

255

33.2-59.0 (45-80)

240

17.5" (445

1.76" (45)

5.40

(2.45)

489-2535

1/2"

55.3-110.6 (75-150)

145

55.3-98.1 (75-133)

140

19.2" (489)

1.97" (50)

6.88

(3.12)

489-2536

3/4"

92.2-166.0 (125-225)

92.2-163.7 (125-222)

20.0" (508)

2.09" (53)

8.86

(4.02)

Superbolt Angle Nut Runner

Model Usage: 797 Mining Truck

• Used to aid in reducing operator fatigue when

REPAIRS

installing Superbolts on 797F front struts

Apex Tool Group, www.apextoolgroup.com

Warranty: Manufacturer’s

• Wrenches can be set to required torque and

1000 Lufkin Road, Apex, NC 27539

stall out when set torque is reached

919-387-0099 p 919-387-2614 f

Part No.

Description

492-5762

Superbolt Angle Nut Runner Tool Assembly

492-5763

Superbolt Angle Nut Runner Controller

JULY 2018 PowerTrain Tools

4-181

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Shipping Stand Assembly (797 Tandem Engine)

Model Usage: 797 Off-Highway Trucks

• Made as ordered (MAO)

Reference

Warranty: Caterpillar ^®Six Months

• Used to store and ship 3524 Engines

• RENR2036, Service Manual, Powertrain

Disassembly and Assembly

• Also used to ship remanufactured (Reman)

engines

Part Number

Description

203-9603

Shipping Stand Assembly (797 Tandem Engine)

Riser Group, Brace Assembly

Essential Tool

• Used to hold radiator, with shrouding and

313-9094 Riser Group

ladders, in vertical position

Model Usage: 797F and 795F Off-Highway Trucks

• Consists of left-hand fixture assembly,

• Used with 175-7532 Radiator Support

right-hand fixture assembly, and necessary

Warranty: Caterpillar ^®Six Months

Assembly

mounting hardware

• Provides a secure platform for off-truck

• Eyebolt allows use of overhead lifting device

maintenance of radiator assembly

for assembly onto 175-7532

• 313-9096 LH Fixture Assembly Riser, and 313-

• Dowel pins precisely locate risers on

9097 RH Fixture Assembly Riser are serviced

175-7532

separately

• Multiple bolt hole pattern fits a variety of

radiator mounting brackets

Item

Part Number

Description

—

313-9094

Riser Group

—

6V-8237

Hard Washer

—

8T-0666

Bolt, M24 x 76.2 mm (3.0 in) long

313-9096

Left-Hand Fixture Assembly, 251 Kg (553 lb)

313-9097

Right-Hand Fixture Assembly, 251 Kg (553 lb)

4-182 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Power Riser (200 Ton Capacity)

Warranty: Supplier Limited Lifetime

ANSI B30.1-2009, AS/NZS-2538, AS/NZS-2693,

• Unique double-acting cylinder offers a low

CE Compliant

collapsed height to accommodate more lifting

applications

• Provides continuous locking protection during

lift, lower and hold functions

• Simple 2-button pendant allows operation of

raise/lower functions from up to 20 feet away

• Patent-pending control technology

synchronizes cylinder and lock nut for smooth

• All exposed load-bearing steel cylinder

and efficient lifting and lowering

components utilize a nitrocarburizing

treatment to reduce wear and resist corrosion

• Air powered, portable, self-contained unit

Part No.

466-1788

466-1773

Stroke

14 in (356mm)

24.5 in (622mm)

Lifting Capacity

200 ton (1779 kN)

Max Operating Pressure

10,000 psi (689bar)

Oil Capacity

5 gal (18.9 L)

Dimensions

(1468 x 645 x 1626 mm) 57.8 x 25.4 x 64.0in

Weight

1105 lbs (501 kg)

1320 lbs (599 kg)

Service Parts

Air Solenoid Seal Kit

466-1781

Air Solenoid Service Assm Kit

466-1782

Cylinder Seal Kit

466-1783

Swivel Load Cap

466-1784

Hose Assm, 20 Ft Air Pendant

466-1785

Shroud Assm

466-1786

466-1791

Pendant - Air Motor

466-1787

Accessories

Item

For Use With:

466-1788

466-1773

Spacer - 1 in (25.4mm)

466-1774

Spacer - 2 in (50.8mm)

466-1775

Extension - 5 in (127mm)

466-1776

Extension - 7 in (177.8mm)

466-1777

Extension - 9 in (228.6mm)

466-1778

Extension Base Adapter- 12 in (304.8mm)

466-1779

Flat LoadCap- 1.3in (33.8mm)

466-1780

Extension - 11 in (279.4mm)

466-1789

Extension - 14 in (355.6mm)

466-1790

NOTE: This is a direct-ship item.

JULY 2018 PowerTrain Tools

4-183

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Radiator Support Assembly

Essential Tool

• Used to hold radiator with shrouding and

• 3-piece assembly for easier shipping and

ladders in vertical position

storage

Model Usage: 797 Off-Highway Trucks

• Provides a secure platform for off-truck

• Designed with fork lift tubes for easier

Warranty: Caterpillar ^®Six Months

maintenance of radiator

movement

Part Number

Description

175-7532

Radiator Support Assembly

Radiator Cowl Support Assembly

Essential Tool

• Made as ordered (MAO)

• Used with 175-7532 Radiator Support

Assembly

Model Usage: 797 Off-Highway Trucks

• Used to maintain side-to-side radiator

assembly mounting dimension for side

• Bolts to 4-hole mounting flange on side

Warranty: Caterpillar ^®Six Months

shrouds

shroud

• Allows easy reinstallation of radiator

• Reduces risk of radiator core damage during

assembly into truck frame after overhaul

overhaul

by ensuring accurate alignment with frame

• Overall length: 3460.0 mm (136.0 in)

mounting pads

Part Number

Description

195-9649

Radiator Cowl Support Assembly

Wrench, 30 mm (1.2 in)

Essential Tool

• Used to easily remove and install hydraulic

• 30 mm (1.2 in) box end wrench is bent to

hoist pump

reach pump mounting bolts

Model Usage: 797 Off-Highway Trucks

• Span: 30.0 mm (1.2 in)

Warranty: Caterpillar ^®Six Months

Part Number

Description

185-0622

Wrench, 30 mm (1.2 in)

Tie Rod Removal and Installation Tooling Group

Model Usage: 797F, 793F

• Removes ball stud from cylinder and tie rod

Reference

Warranty: Caterpillar ^®Six Months

• Increases efficiency by allowing in-chassis

• M0069418 (NEHS1269)

removal which saves approx 30 labor hours

Part No.

Description

Model

509-2877

Tie Rod Removal and Installation Tooling Group

797F

509-2878

Tie Rod Removal and Installation Tooling Group

793F

4-184 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Truck Tie Rod Support Stand

Model Usage: 797F Mining Truck

• Used to aid in removing and installing the

• Bolts to/used with the 1U-7505 transmission

steering linkage (tie rods) and steering

jack stand

cylinders

• Replaces fabricated FT2678

Part No.

Description

Length

Weight

485-8004

Truck Tie Rod Support Stand

875 x 380 x 302 mm (34.4 x 15 x 11.9 in)

25 kgs (55 lbs)

Lift Plate Assembly

Model Usage: 793D

European Union compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to safely and efficiently remove and

• Overall Dimensions: 396 x 107 x 63.5 mm

install 793D OHT torque converters

(15.6 x 4.2 x 2.5 in)

• Used with load rated eye-bolt assembly

• Weight: 8 kg (17.6 lb)

(421-5663)

• Working Load Limit: 1,129 kg (2,489 lb)

• Made of steel

Part Number

Description

452-3340

Lift Plate Assembly

Hoist and Rear Suspension Cylinder Handler Tooling

Model Usage: Large Off-Highway Trucks

• Positive and firm restraining of the cylinder

• Adjustable wire ropes to clamp cylinders of

(including 797)

enables it to be tilted to various angles for

varying diameters

removal or installation to difficult locations.

Warranty: Manufacturer’s One Year

Reference

Send warranty-related questions to:

• Simple, quick attachment to 980G or IT62H

• NEHS1286, NSHS1286, NPHS1286

warranty@hedweld.com.au

• Adjustable arm length for extended reach

• KENR8382, RENR2037

(approx. max extension 2280 mm)

Part No.

Description

Dimensions

Weight

WLL

877kg

2500 kg

513-0254

Quick Hitch Tool Group

1949 x 1250 x 1234 mm (77 x 50 x 49 in)

(1934 lb)

(5512 lb)

120kg

2500 kg

513-0255

Cylinder Clamp Assembly

1747 x 590 x 423 mm (69 x 24 x 17 in)

(265 lb)

(5512 lb)

JULY 2018 PowerTrain Tools

4-185

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Cylinder Pin Spanner Wrench, Ball Stud Spanner Wrench

Essential Tool

• Used to remove and install 152-5572 Cylinder

• Used with 1 inch square drive wrench

Pin and 156-8136 Ball Stud Pin when servicing

Model Usage: 797 Off-Highway Trucks

• Provides pins that accurately fit reaction holes

steering linkage (keeps pin or ball stud from

Warranty: Caterpillar ^®Six Months

• Heat treated for strength and long wear life

turning)

Part Number

Description

Center Distance Between Pins

176-6537

Cylinder Pin Spanner Wrench

68mm(2.677in)

176-6538

Ball Stud Spanner Wrench

36mm(1.417in)

Modified Socket, 55 mm

Essential Tool

• Used to remove and install steering arm bolts

Reference

(M36 bolt with 55 mm hex head)

Model Usage: 797 Off-Highway Trucks

• RENR2037, Service Manual, Disassembly and

• Used with 1 inch square drive pneumatic or

Assembly

Warranty: Caterpillar ^®Six Months

hydraulic wrench

Specifications

• Made to fit limited clearance of steering arm

• Outside diameter: 82.5 mm (3.25 in)

• 6 point, deep well socket, with black

• Overall length: 11.11 cm (4.38 in)

industrial finish

• Cut-down diameter: 74 mm (2.9 in)

• Cut-down length from end: 25.0 mm (0.98 in)

• Rugged design works with impact wrench

• Square drive: 1 in

• Socket depth: 38.1 mm (1.50 in)

Part Number

Description

203-5430

Modified Socket, 55mm

Lifting Adapter Group

Essential Tool

• Used w/forklift to remove/install differential

Specifications

Model Usage: 797 Off-Highway Trucks

• Used to remove first and second reduction

• Fork pocket height: 152 mm (6 in)

planetaries and ring gear from final drive, with

Warranty: Caterpillar ^®Six Months

• Fork pocket width: 305 mm (12 in)

153-1174 Adapter Assembly Group, 153-1175

• Fork pocket depth: 1372 mm (54 in)

Adapter Assembly Group and 152-7247 Lifting

Outer Carrier Adapter Assembly

• Inside spread for forks: 787 mm (31 in)

• Large fork pockets accommodate many

• Maximum capacity: 3357 kg (7,400 lb)

different sizes of forklifts

Part Number

Description

160-1831

Lifting Adapter Group

Roll-Over Stand

Essential Tool

• Made as ordered (MAO)

• Used with 4C-9832 Roll Over

Model Usage: 797 Off-Highway Trucks

• Used to disassemble and assemble

• Requires permanent mounting

differential [122 cm (48 in) height positions

Warranty: Caterpillar ^®Six Months

• Sold in pairs

components for easier access]

Specifications

• Provides proper working access to improve

accuracy and reduce disassembly and

• Capacity: 256,000 kg (16,000 lb)

assembly time

Part Number

Description

195-6167

Roll-Over Stand

4-186 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Gear Extension Jack

Essential Tool

• Made as ordered (MAO)

Specifications

Model Usage: 797 Off-Highway Trucks

• Used to raise and lower differential long shaft

• Capacity: 1,814 kg (2 tons)

during backlash adjustment procedure

Warranty: Caterpillar ^®Six Months

• Minimum height: 495 mm (19.5 in)

• Improves accuracy of bearing settings and

• Maximum height: 565 mm (35.8 in)

bevel gear backlash adjustments

• Reduces assembly time (helps eliminate trial

and error adjustments)

Part Number

Description

195-4988

Gear Extension Jack

Adapter Bracket Assembly

Essential Tool

• Supports/rotates differential carrier during

• Bracket allows 360° rotation for easier access

dis/assembly (2 brackets required)

to all surfaces and attached components

Model Usage: 797 Off-Highway Trucks

• Used with 4C-9832 Large Engine Roll-Over

• Bracket attaches to engine stand using

Warranty: Caterpillar ^®Six Months

Stand

7X-0370 Hex Head Bolt, 6V-8182 Hex Nut, and

8T-4994 Flat Hard Washer

• Bracket attaches to differential using 7X-0445

Hex Head Bolt, 7X-0451 Hex Nut, and 7X-0533

• Length x Width x Height: 62.5 x 56.5 x 25.4 cm

Flat Hard Washer

(24.60 x 22.25 x 10.00 in)

Part Number

Size

Quantity

Description

Adapter Bracket Assembly

160-1728

AdapterBracketAssembly

Attachment Hardware

6V-8182

3/4-10

7X-0370

3/4-10 x 88.9 mm (3.5 in) long

7X-0445

1 1/4-7 x 12.7 cm (5.0 in) long

7X-0451

1 1/4-7

7X-0533

1 1/4 in

8T-4994

3/4in

Adapter, Lift Bracket Assembly

Essential Tool

European Union compliant, CE marked

Lift Bracket Assembly

(187-2731)

Model Usage: 797 Off-Highway Trucks (187-

• Used to lift differential housing during

2730 Adapter for serial numbers 5YW1-Up and

disassembly and assembly

Adapter

JSM1-129)

• Used with 186-6089 Rollover Fixture,

• Used to lift bevel pinion gear assembly

Warranty: Caterpillar ^®Six Months

186-6090 Rollover Fixture, or 186-6091

• Used with 1P-7404 Eyebolt and overhead

Rollover Fixture

lifting device capable of lifting 340 kg (750 lb)

• Used with overhead lifting device capable of

• To lift pinion gear, remove oil plug and install

lifting a rotating housing to 454 kg (1000 lb)

adapter

• Fits into rotating housing with differential

• Outside diameter threads: 2 1/2-12

gear

• Inside diameter threads: 5/16-18

• Overall length: 220 mm (8.7 in)

Reference

• Lifting hole diameter: 25.4 mm (1.0 in)

• RENR2036, Service Manual, Powertrain

NOTE: Make sure adapter is removed and

Disassembly and Assembly

replacedwith original oil plug and a new O-ring.

Part Number

Description

187-2730

Adapter

187-2731

Lift Bracket Assembly

JULY 2018 PowerTrain Tools

4-187

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Differential Bearing Pullers

Essential Tool

• Used to remove bearing cones without

• Reduces risk to maintenance personnel due

cutting/grinding inner bearing race (rollers

to broken race and cup (applies even removal

Model Usage: 797 Off-Highway Truck

and cage must be removed from race prior to

force on entire bearing race)

Warranty: Caterpillar ^®Six Months

use this tooling)

• Reduces chance of damaging differential

• Used with hydraulic cylinder, hose group, and

housing during bearing race removal

pump

Part Number

Description

194-3725

Bearing Puller Group

Part Number

Description

Service/Repair Parts

1A-1935

Hex Nut, 1-14

1D-4616

Hex Head Cap Screw, 3/4 -10 x 6.0 in long

1D-4620

Hex Head Cap Screw, 3/4 - 10 x 7.0 in long

4B-4283

Plain Washer, 3/4 in bolt

4B-4285

Plain Washer, 1 in bolt

5F-9338

Hex Head Cap Screw, 1— 8 x 7.0 in long

Bearing Puller Group, 150T

Essential Tool

• Removes differential long shaft heel bearing

• Decreases possible damage to shaft over

using conventional cutting techniques

Model Usage: 797 Off-Highway Truck

Part Number

Description

Qty.

Warranty: Caterpillar ^®Six Months

194-3725

Bearing Puller Group

1D-4649

Bolt

2D-1201

Eyebolt

4B-5280

Screw Washer

4K-0684

Hardened Washer

7H-7539

Nut - Full, 1 1/4 - 12

4-188 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Spider Gear Assembly Handler

Essential Tool

• Lifts spider gear assembly and side gear with

Reference

1U-7461 Press and 194-5246 Press Guide

Model Usage: 797 Off-Highway Trucks

• RENR2036, Service Manual, Power Train

Plate

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

Provides proper balance during installation

•

Specifications

and removal

• Overall size: 180 x 430 x 1750 mm

• Reduces chipping or damaging gears

(7 x 17 x 69 in)

• Designed for easy use with press equipment

• Weight: 90 kg (40 lb)

Part Number

Description

194-4810

Spider Gear Assembly Handler

Spider Gear Plate Assembly

Essential Tool

• Holds spider gear during bearing installation

Reference

(reduces chance of handling damage)

Model Usage: 797 Off-Highway Trucks

• RENR2036, Power Train Disassembly

• Used with 1U-7461 Economy Shop Press,

and Assembly for 797 Off-Highway Truck

Warranty: Caterpillar ^®Six Months

55 Ton and 194-4810 Lifting Device

Differentials

Specifications

• Overall size: 356 x 686 mm (14.0 x 27.0 in)

Part Number

Description

194-5246

Spider Gear Plate Assembly

Puller Group

Model Usage: 797 Off-Highway Trucks

• Made as ordered (MAO)

• Designed for easy use with assembly

equipment

Warranty: Caterpillar ^®Six Months

• Used to remove 183-9511 Spider Gear and

156-4594 Spider Bearing Assembly

• Requires two 8B-7549 Push Puller Legs and

four 3H-0465 Plates

• Used with 1P-0820 Puller Group

• Reduces chipping gear teeth during removal

Item

Part Number

Description

191-8306

Gear Puller

191-8307

Rod

6B-6683

Nut

4B-4281

Washer

8B-7549

Leg - Push Puller 16.5 in

3H-0465

Puller Plate

1P-0820

Puller Group— Hyd

Not Shown

191-8308

Cap

—

196-1231

Puller Group

JULY 2018 PowerTrain Tools

4-189

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Bearing Puller Group

Essential Tool

• Removes 6V-0460 Pinion Toe Bearing Cup

• Used with 316-1491 Cylinder

Model Usage: 797 Off-Highway Trucks

• Reduces cracking differential housing during

Reference

cone removal - cost of tooling is greatly

Warranty: Caterpillar ^®Six Months

• SENR2036, Service Manual, Power Train

offset by potential damage of housing

Disassembly and Assembly

Item

Part Number

Description

Quantity

—

196-1218

Bearing Puller Group

9U-6809

Nut - Fast Runner, (M36 x 4)

3S-6162

Hard Washer

150-1784

Cross Block

9U-7998

Puller Stud

Bearing Driver

Essential Tool

• Installs 156-4594 Spider Gear Bearing

• Reduces bearing/gear damage during

Assembly

installation

Model Usage: 797 Off-Highway Trucks

• Used with 1U-7461 Press and 194-5246 Guide

Warranty: Caterpillar ^®Six Months

Plate

Part Number

Description

191-7886

Bearing Driver, Heel Bearing Cup

191-7888

Bearing Driver, Toe and Heel Bearing Cones

191-7891

Bearing Driver, Toe Bearing Cup

Spiral Bevel Gear Handler

Essential Tool

• Used to lift spiral bevel gear and spiral bevel

Reference

pinion

Model Usage: 797 Off-Highway Trucks

• RENR2036, Service Manual, Power Train

• Provides proper balance during installation

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

and removal procedure

Specifications

• Designed for easy use with assembly

• Overall size: 660 x 1020 x 1400 mm

equipment

(26.0 x 40.0 x 55.0 in)

• Reduces chance of chipping or damaging gear

• Weight: 310 kg (140 lb)

teeth

Part Number

Description

194-4791

Spiral Bevel Gear Handler

Seal and Bearing Drivers

Essential Tool

• Used to install seals and bearings in

• Heat-treated for added durability

differentials

Model Usage: 797 Off-Highway Trucks

Part Number

Description

Use

Warranty: Caterpillar ^®Six Months

186-0339

Seal Driver

151-8641 Lip-type Seal

186-0352

Cup Driver

147-9506 Roller Bearing Cup

190-6106

Guide - Seal Alignment

151-8641 Seal

194-8664

Sleeve Driver

151-8642 Wear Sleeve

195-0953

Cone Driver

147-9505 Cone Bearing

4-190 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Reamer

Model Usage: 797 Off-Highway Trucks

• Used during installation of new differential

Specifications

gear and pinion

Warranty: Caterpillar ^®Six Months

• Cutting diameter: 20.269 mm (0.798 in)

• Installation of new differential gear or pinion

• Overall length: 241.3 mm (9.5 in)

requires line reaming ground body bolt holes

• Flute length: 63.5 mm (2.5 in)

through case flange to ensure alignment and

proper ground body bolt installation

• Shank diameter: 15.862 mm (0.6245 in)

• Shank type: straight

Part Number

Description

190-6107

Reamer

Ball Driver Assembly

Essential Tool

• Used to install 4B-9784, 9W-7226, and

• Designed with hand protection shield to

6Y-3083 Ball Plugs to proper depth

prevent injury

Model Usage: 797 Off-Highway Trucks

• Strike tapered end with hammer to seat ball

• Made of hardened-steel for longer life

Warranty: Caterpillar ^®Six Months

plugs

Part Number

Description

194-1634

Driver Assembly

Staking Punch Assembly

Essential Tool

• Stakes differential spider gears to shaft

• RENR2577, Disassembly and Assembly, 797

Off-Highway Truck Power Train, Differential

Model Usage: 797 Off-Highway Trucks (serial

• Urethane guard prevents hand injury during

and Bevel Gear Assembly

number 5YW1-up), 797B Off-Highway Trucks

staking process

(serial number JSM1-up)

• SEPD0856, Service Magazine (September

• Hardened for added durability

25, 2006), An Update to the Spider Assembly

Warranty: Caterpillar ^®Six Months

References

Improves the Retention of the Stake Nut in

the Differential Assembly

• RENR2036, Disassembly and Assembly, 797

Off-Highway Truck Power Train, Differential

and Bevel Gear Assembly

Part Number

Description

297-2795

Staking Punch Assembly

186-0339

Essential Tool

Model Usage: 797 Off-Highway Trucks

• Made as ordered (MAO)

• Bearing has precision ground, slip-fit inside

diameter to easily remove bearing cone when

Warranty: Caterpillar ^®Six Months

Reference

determining shim thickness

• RENR2036, Service Manual, Powertrain

• Greatly reduces risk of bearing cone and

Disassembly and Assembly for 797 Off-

mating component damage during setting

Highway Trucks “

procedure

1178-0344 Master Bearing Gauge

NOTICE:

• Used to determine correct shim thickness

Do not leave this master gauge (bearing cone)

when adjusting tooth contact pattern of bevel

assembled in the pinion. It will cause bearing

pinion gear

failure and possible differential component

• Used with 194-4524 Position Gauge

failure.

Part Number

Description

178-0344

MasterBearing Gauge

JULY 2018 PowerTrain Tools

4-191

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Pinion Wrench

Essential Tool

• Tightens nut on bolted joint of bevel pinion

Specifications

Model Usage: 797 Off-Highway Trucks

• Used with 9U-5007 Torque Wrench or

• Hex: 30 mm, double hex

equivalent

Warranty: Caterpillar ^®Six Months

• Square drive: 3/4 in

• Use when tapered bearing is installed on

• Center to center distance of square drive to

pinion shaft

socket: 10.2 cm (4.0 in)

• Heat-treated for added strength and durability

Part Number

Description

201-1144

Pinion Wrench

Front Wheel Bearing Handler

Essential Tool

• Used to lift front wheel bearing and

Reference

differential bearing

Model Usage: 797 Off-Highway Trucks

• RENR2036, Service Manual, Power Train

• Provides proper balance during installation

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

and removal

Specifications

• Designed for easy use with bearing heating

• Use: 171-4745 Front Wheel Bearing

equipment

• Overall size: 550 x 680 x 750 mm

• Reduces possibility of damaging bearings

(22 x 27 x 30 in)

• Weight: 90 kg (42 lb)

Part Number

Description

195-3175

Front Wheel Bearing Handler

Seal Alignment Guide

Essential Tool

• Used to install 151-8641 Seal

• Heat-treated for added durability and long

tool life

Model Usage: 797 Off-Highway Trucks

• Helps prevent damage while installing

differential spiral bevel pinion shaft seal

Warranty: Caterpillar ^®Six Months

Part Number

Description

190-6106

Guide - Seal Alignment

Plug Driver

Essential Tool

• Made as ordered (MAO)

• Helps prevent installation damage that could

occur using conventional hand tools

Model Usage: 797 Off-Highway Trucks

• Used to install 160-5582 Orifice Plug into

160-6288 Housing

• Heat-treated for added durability

Warranty: Caterpillar ^®Six Months

• Installs orifice plugs quickly and to proper

• Knurled handle prevents slipping

depth (eliminates measuring and guess work)

• Overall length: 158.0 mm (6.2 in)

Part Number

Description

194-8665

Plug Driver

4-192 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Gauge Group

Essential Tool

• Used to measure backlash on pinion bevel

• Provides more reliable readings over using an

gear

indicator with a magnetic base

Model Usage: 797 Off-Highway Trucks

• Used with 7H-1940 Universal Attachment (90

• Allows better positioning of indicator tip

Warranty: Caterpillar ^®Six Months

degrees) and 3S-3268 Tip

(indicator tip should be perpendicular to tooth

face at heel of gear)

• Clamps onto differential casting to provide a

stable mount\

Reference

RENR2036, Service Manual, Power Train

Disassembly and Assembly

Item

Part Number

Description

194-6226

Gauge Group

7H-1940

Universal Attachment

3S-3268

Point - Indicator Contact

Service Part

—

7H-1942

Indicator

Shipping Stand Group (Differential Bevel Gear)

Model Usage: 797 Off-Highway Trucks

• Made as ordered (MAO)

• Used to hold differential bevel gear after

removal

Warranty: Caterpillar ^®Six Months

Part Number

Description

202-2054

Shipping Stand Group

Axle Adapters

Essential Tool

• Used to remove and install rear drive axles

• 524-9350 Axle Adapter used for axles

185-8902 and 185-8903 (Serial Numbers

Model Usage: 797 Off-Highway Trucks

• Heavy-duty, design protects axle threads

5YW234-up and JSM1-up)

Warranty: Caterpillar ^®Six Months

• 160-7682 Axle Adapter used for axles

145-8008 and 145-8009 (Serial Number

5YW1-233)

Part Number

Description

160-7682

Axle Adapter

Gear Retainer Assembly

Model Usage: 797 Off-Highway Trucks

• Used to hold final drive planet carrier in

• Prevents carrier from lowering out of position

position inside rear axle housing

when sun gear is removed; can save several

Warranty: None

hours of sun gear reinstallation time

• Retains carrier position when axle is removed;

makes reinstallation much easier because

parts remain in alignment

Item

Description

Material

Plate

SAE1018 steel

2J-3507

Nut

Plate

SAE1018 steel

Plate

SAE1018 steel

Tube

DOM

Threaded Rod

SAE1018 steel

JULY 2018 PowerTrain Tools

4-193

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Sun Gear Retainer

Model Usage: 797 Off-Highway Trucks

• Removes axle without removing final drive

• Each threaded rod is held in position with one

nut and one washer

Warranty: None

• Prevents sun gear movement and retains final

drive components in their correct position

• Plate material: SAE1026 steel

Item

Description

Thread

Plate

Threaded Rod #98790A0381 (McMaster-Carr part number)

1/2 - 3

Threaded Rod #98790A0331 (McMaster-Carr part number)

1 - 8

Item

Part Number

Description

2J-3507

Nut

5P-8250

Hard Washer

1F-7958

Nut

5P-8245

Washer

Bearing Driver

Essential Tool

• Installs 174-3045 First Reduction Bearing

• 201-1116 Driver used to remove 174-3045

Cup in 139-7638 Planet Gear with 1U-7459 or

Bearing Cup

Model Usage: 797 Off-Highway Trucks

1U-7461 Economy Shop Press, 55 Ton

Warranty: Caterpillar ^®Six Months

Reference

•

Reduces damage to bearing cup/planet gear

• RENR2036, Service Manual, Powertrain

• Precisionmachined/heat treated for durability

Disassembly and Assembly

Part Number

Description

201-1112

Bearing Driver

Ring Gear Lifting Bracket

Essential Tool

• Removes and installs final drive ring gears

Reference

Model Usage: 797 Off-Highway Trucks

• Removes inner/outer ring gears as one unit

• RENR2036, Service Manual, Powertrain

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

• Rear wheel station must be in vertical

position to use this tool

Part Number

Overall size

Description

199-8230

865 x 865 x 470 mm (34.0 x 34.0 x 18.0 in)

Ring Gear Lifting Bracket

Press Driver Group

Essential Tool

• Made as ordered (MAO)

• 3 shims provided to expand diameter of driver

(allows tool to work in worn or damaged

Model Usage: 797 Off-Highway Trucks

• Used to remove 174-3045 Bearing Cup (first

bearing cups)

reduction) from 139-7638 Planet Gear

Warranty: Caterpillar ^®Six Months

• Precision machined/hardened for durability

• Used with 1U-7459 or 1U-7461 Economy Shop

Press, 55 Ton

Reference

• Reduces damage to bearing cup/planet gear

• RENR2036, Service Manual, Dis/Assembly

Part Number

Description

201-1116

Press Driver Group

203-6138

Shim, 2.50 mm (0.098 in) thick

203-6139

Shim, 1.27 mm (0.050 in) thick

203-6140

Shim, 2.5 mm (0.005 in) thick

5S-2576

Socket Head Bolt, 3/4 -10

4-194 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Gear Retainer Assembly

Essential Tool

• Used to assemble final drive planet gears into

Application Procedure

planetary group

Model Usage: 797 Off-Highway Trucks

Place gear in planetary

• 201-1117 used with 139-7638 1st Reduction

Warranty: Caterpillar ^®Six Months

Install nylon pin

Gear in 179-7284 Planetary Group

Place planetary in hydraulic press

• 201-1118 used with 139-7651 2nd Reduction

Remove nylon pin

Gear in 179-7285 Planetary Group

Press steel pin into place

• Retains “planet gear to housing” alignment

while positioning carrier in a hydraulic press

Reference

• Made from nylon material to prevent potential

• RENR2036, Service Manual, Disassembly and

damage to planetary housing, gears, and/or

Assembly

bearings

• Includes 1P-7407 Eyebolt

Part Number

Description

201-1117

Gear RetainerAssembly

201-1118

Gear RetainerAssembly

Alignment Tool

Essential Tool

• Used to align splines on brake disc

• Allows for smooth, easy brake package

installation on wheel stations

Model Usage: 797 Off-Highway Trucks

Part Number

Description

Warranty: Caterpillar ^®Six Months

160-5492

AlignmentTool

Handler Assembly

Essential Tool

• Made as ordered (MAO)

• Easier installation - lift tube jack screws

allow plate position adjustment

Model Usage: 797 Off-Highway Trucks

• Used to quickly remove and install 147-5519

Front Strut Plate

• Lift tube dimensions (W x H): 305 x 203 mm

Warranty: Caterpillar ^®Six Months

(12.0 x 8.0 in)

• Used with fork lift and 174-9245 Front Strut

Handling Group

Reference

• Works with 190-3694 Shim Gauge

• RENR2037, Service Manual, Disassembly and

• Providesfull access to shim area and bolt

Assembly

positions

Part Number

Description

196-6960

Handler Assembly

Forcing Bolt Assembly (M30)

Essential Tool

• Used to tilt front strut in either direction to

• Can be ordered separately to replace

make installation easier

damaged parts

Model Usage: 797 Off-Highway Trucks

• Used with 174-9245 Front Strut Handling

• Thread size:M30 x 3.5

Warranty: Caterpillar ^®Six Months

Group and 196-6960 Handler Assembly

• Overall length: 165.0 mm (6.50 in)

Part Number

Description

196-8520

Forcing Bolt Assembly (M30 x 3.5, 16.5 cm [6.50 in] long)

4-196 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Drive Extended

Essential Tool

• Removes/install wheel nuts with 194-7594

NOTE:

Special Reaction Arm, 194-7596 Deep Socket

Model Usage: 797 Off-Highway Trucks

Drive extension must be used with 194-7596

DeepSocket. Usinga standard socketwill not

Warranty: Caterpillar ^®Six Months

Reference

allow drive extension splines to fully engage into

• RENR2036, 797 Off-Highway Truck Power

wrench, resulting in tool damage.

Train, Disassembly and Assembly Manual

Part Number

Square Drive

Description

212-9332

1 inch

Extended Drive, 44 in Rims

Pneumatic Wrench Group

Model Usage: 797, 797B and 797F Off-Highway

• Made as ordered (MAO)

Specifications

Trucks

• Used to remove and install wheel nuts

• 194-7609 Hose Assembly:

Warranty: Caterpillar ^®Six Months

- Inside diameter: 1/2 in

• Tightens nuts to max 4125 N·m (3000 ft-lb)

- Length: 3.7 m (12.9 ft)

• Output torque is set by adjusting air supply

- Hose ends: 1/2 NPT (1 end) and quick

pressure on regulator (part of cage assembly)

disconnect (opposite end)

• Group includes a cage assembly with built-in

• 194-7610 Cage Assembly:

air filter, regulator, and automatic air line oiler

- Overall size: 33.7 x 38.7 cm (13.3 x 15.3 in)

• Requires 4C-8856 Fitting and 8T-9568 Oil

• 194-7612 Pressure Gauge:

• Facilitates only having to buy wrench group

- Pressure rating: 0 - 689 kPa

one time (443-7801), then purchase accessory

(0— 100 PSI)

packages for wheel changing (443-7795 for

- Type: Liquid-filled

795F AC or 443-7797 for 797)

- Stem size: 1/4 NPT

Item

Part Number

Description

—

443-7801

Pneumatic Wrench Group

REPAIR INFORMATION

Special Reaction Arm

Global Bolting Technologies, Inc.

194-7593

41 in Rims

827 Anchor Avenue

212-9332

44 in Rims

Billings, MT 59105-2519

194-7596

Deep Socket, 1 in square drive

Phone and fax: (406) 259-9111

443-7792

Deep Socket, 1 in spline drive

E-mail: torctim@imt.net

Not shown

194-7591

Regulator Group (includes the following)

—

194-7609

Hose Assembly

—

194-7610

Cage Assembly

—

194-7611

Filter Assembly

—

194-7612

Pressure Gauge

Front Strut Handling Group

Essential Tool

• Made as ordered (MAO)

• Designed with fork lift tubes for easier

movement of strut

Model Usage: 797 Off-Highway Trucks

• Safely removes and installs front strut

Warranty: Caterpillar ^®Six Months

• Equipped with lift tube jack screws to tilt strut

Reference

3 degrees in either direction

• RENR2037, Service Manual

• Fully adjustable strut post (can be attached on

Specifications

or off handler support frame)

• Working load limit: 11340 kg (25000 lb)

Item

Part Number

Description

—

174-9245

Front Strut Handling Group

196-8520

Forcing Bolt Assembly (M30 x 3.5, 16.5 cm [6.50 in] long)

160-6513

Hex Head Bolt (M36 x 4, 80 mm [3.15 in] long)

9X-8259

Hard Washer (M36)

6V-9199

Hex Head Bolt (M24 x 3, 50 mm [1.97 in] long)

6V-8237

Hard Washer

JULY 2018 PowerTrain Tools

4-197

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Pneumatic Wrench Group

Model Usage: 797, 797B and 797F Off-Highway

• Made as ordered (MAO)

Specifications

Trucks

• Used to remove and install wheel nuts

• 194-7609 Hose Assembly:

Warranty: Caterpillar ^®Six Months

- Inside diameter: 1/2 in

• Tightens nuts to maximum torque of 4125 N·m

- Length: 3.7 m (12.9 ft)

(3000 ft-lb)

- Hose ends: 1/2 NPT (1 end) and quick

• Output torque is set by adjusting air supply

disconnect (opposite end)

pressure on regulator (part of cage assembly)

• 194-7610 Cage Assembly:

• Group includes a cage assembly with built-in

- Overall size: 33.7 x 38.7 cm (13.3 x 15.3 in)

air filter, regulator, and automatic air line oiler

• 194-7612 Pressure Gauge:

• Requires 4C-8856 Fitting and 8T-9568 Oil (not

- Pressure rating: 0 - 689 kPa

included)

(0— 100 PSI)

• Facilitates only having to buy wrench group

- Type: Liquid-filled

one time (443-7801), then purchase accessory

- Stem size: 1/4 NPT

packages for wheel changing (443-7795 for

795F AC or 443-7797 for 797)

Item

Part Number

Description

—

Pneumatic Wrench Group

REPAIR INFORMATION

Special Reaction Arm

Global Bolting Technologies, Inc.

194-7593

41 in Rims

827 Anchor Avenue

212-9332

44 in Rims

Billings, MT 59105-2519

194-7596

Deep Socket, 1 in square drive

Phone and fax: (406) 259-9111

E-mail: torctim@imt.net

443-7792

Deep Socket, 1 in spline drive

Not shown

194-7591

Regulator Group (includes the following)

—

194-7609

Hose Assembly

—

194-7610

Cage Assembly

—

194-7611

Filter Assembly

—

194-7612

Pressure Gauge

Pilot Pins

Essential Tool

• Used to aid in installation of differential and

• Helps prevent premature wear due to

bevel gear assemblies in axle housing

misalignment

Model Usage: 793C, 793D, and 797B Off-

Highway Truck

• Pilot pins thread into housing to align

• Black oxide-coated for corrosion resistance

components during assembly (used in pairs)

and heat treated for durability and strength

Warranty: Caterpillar ^®Six Months

Part Number

Description

Overall Length

Pin Diameter

Threaded End

347-3904

Pilot Pin

205mm(8.07in)

32mm (1.26in)

M30

351-0043

Pilot Pin

270mm(10.63in)

32mm (1.26in)

M30

Guide Stud

Essential Tool

• Used to align and hold component in proper

• Made of hardened steel for added durability

orientation during installation and removal

Model Usage: 797 Off-Highway Trucks

• Guide stud has wrench flats for easier

• Greatly reduces risk of damage to component

installation and removal

Warranty: Caterpillar ^®Six Months

being installed and other mating components

• Black oxide-coated for corrosion resistance

Guide Stud

Thread

Thread Length

Overall Length

Use

174-8986

M30 x 3.5

55 mm

22.0 cm (3.9 in)

Align transmission to housing (2 req)

175-6853

M36 x 3.5

65 mm

28.5 cm (11.2in)

Align rear wheel station to housing (2 req)

Align spiral bevel pinion heel bearing cage to

195-0954

M24 x 3.0

71-4 mm

16.5 cm (6.5 in)

housing (2 req)

JULY 2018 PowerTrain Tools

4-197

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Adapter Handler Group

Essential Tool

• Made as ordered (MAO)

Specifications

• Remove/install 191-5196 Split Ring Adapters

Model Usage: 797 Off-Highway Trucks

• Fork pockets: 203.2 x 304.8 mm (8.0 x 12.0 in)

•

Handles both adapters at same time

Warranty: Caterpillar ^®Six Months

• Center-to-center spacing on fork pockets:

• Split can be oriented in any rotary position

1117.6 mm (44.0 in)

• Mechanically attached to handler group

• Replacement bolt assembly: 196-8520

Reference

• RENR2036, Service Manual, Dis/Assembly

Part Number

Description

201-7602

Adapter Handler Group

Wheel Carrier Bracket Assembly

Essential Tool

• Secures rear wheel station during removal

• Equipped with welded-on eye plates (76.2 mm

and installation

[3 in] hole) for 3 tie down locations

Model Usage: 797 Off-Highway Trucks

• Front and side forklift transport tubes

• May use 1U-9723 Ratchet-Type Binder

Warranty: Caterpillar ^®Six Months

• Roller bearing wheels allow rotation for

Reference

aligning bolt holes

• RENR2037, Service Manual

Part Number

Description

173-6624

Wheel Carrier Bracket Assembly

Shipping Stand Group (Wheel Station)

Model Usage: 797 Off-Highway Truck

• Made as ordered (MAO)

• Holds rear wheel stations after removal

Warranty: Caterpillar ^®Six Months

Part Number

Description

202-2053

Shipping Stand Group (Wheel Station)

Seal and Wear Sleeve Installer, Crankshaft Seal Locator Assembly

Essential Tool

• Used to install 155-0423 Seal andWear

Place wear sleeve in installer and place

Sleeve Group on crankshaft of rear engine

installer over 5 studs on locator.

Model Usage: 3524B Tandem Engine in 797 Off-

Highway Trucks

• Used with one 9S-8858 Nut Assembly, four

Install 4 washers and nuts on outside studs

5P-8249 Nuts, and four 5P-8249 Washers

and nut assembly on center stud.

Warranty: Caterpillar ^®Six Months

(must be ordered separately)

Tighten all 5 nuts simultaneously to insure

proper installation.

Application Procedure

Bolt locator to crankshaft using 4 existing

crankshaft bolts.

Item

Part No.

Description

192-6339

Crankshaft Seal Locator Assembly

187-1841

Seal And Wear SleeveInstaller

5P-8249

Hard Washer (attaches 439-3939 link brackets to D7E EDPM)

2J-3505

Full Nut

9S-8858

Nut Assembly

JULY 2018 PowerTrain Tools

4-199

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Lifting Bracket

Model Usage: 797/797B with C175 Engines

• European Union Compliant

Reference

Warranty: Caterpillar ^®Six Months

• Used to remove and install engine and torque

• NEHS1254, Tool Operating Manual

converter

• Predetermined chain lengths put lift point

above center of gravity

Part No.

Description

Dimensions

WLL

Weight

493-1502

Lifting Bracket

4750 x 1660 mm (187 x 65.4 in)

24,484 kg (54,000 lb)

748 kg (1649 lb)

Undercarriage Idler - Lower/Upper Roller Duo Cone Seal Installation Tools

Model Usage: 6015B, 6040, 6050, 6060

• Assists in the installation of seals in the

• A slotted plastic ring slipped around the seal

undercarriage idler, lower and upper roller

ring is used to prevent damage to the seal

Warranty: Caterpillar ^®Six Months

assemblies

during installation.

Part No.

Model

Description

Quantity Req.

Dimensions

Weight

335 x 335 x 50 mm

0.6 kg

510-8682

6040

Seal Installer Idler

(14 x 13.2 x 2 in)

(1.3 lb)

276 x 258 x 75 mm

0.5 kg

510-8683

6040

Seal Installer Lower Roller

(11 x 13 x 3in)

(1.1 lb)

6040

260 x 243 x 50 mm

0.35 kg

510-8684

6050

Seal Installer Upper Roller

(10.2 x 9.6 x 2 in)

(0.77 lb)

6060

6050

465 x 446 x 50 mm

0.7 kg

510-8685

Seal Installer Idler

6060

(18.3 x 17.6 x 2 in)

(1.54 lb)

6050

311 x 292 x 50 mm

0.45 kg

510-8686

Seal Installer Lower Roller

6060

(12.2 x 11.5 x 2 in)

(1.0 lb)

252 x 252 x 12.4 mm

0.65 kg

1U-6436

6015B

Seal Installer Idler

(10 x 10 x 0.5 in)

(1.4 lb)

211 x 211 x 11.7 mm

0.6 kg

1U-6439

6015B

Seal Installer Lower Roller

(8.3 x 8.3 x 0.5 in)

(1.3 lb)

152x 152 x 8.8mm

0.2 kg

1U-8849

6015B

Seal Installer Upper Roller

(6 x 6 x 0.4 in)

(0.5 lb)

4-198 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Press Plate

Essential Tool

• Used to install 147-8089 Bearing into

• Precision machined and heat-treated

139-7631 Retainer and 139-7630 Guide

Model Usage: 797 Off-Highway Trucks

Reference

• Used with 1U-7459 and 1U-7461 55 Ton

Warranty: Caterpillar ^®Six Months

• RENR2036, Service Manual, Disassembly and

Economy Shop Press

Assembly

• Reduces chance of damage to bearing cup

and planet gear

Part Number

Description

203-7705

Press Plate

Seal Installer Assembly

Essential Tool

• Installs 144-5308 Duo-Cone Seal Group

Reference

Model Usage: 797 Off-Highway Trucks

• Required for proper installation of seal

• SEHS8364, Special Instruction, Assembly and

Installation of Conventional Duo-Cone Seals

Warranty: Caterpillar ^®Six Months

• Makes installation faster and easier

• Eliminates rolling and twisting of toric ring

Specifications

• Seal diameter: 939.8 mm (37.0 in)

• Handhold slots for ease of handling and

• Seal ramp angle: 15 degrees

positioning

• Installer OD: 975.1 mm (38.39 in)

• Installer width: 140.0 mm (5.51 in)

Part Number

Description

149-0974

Seal Installer Assembly

Installer Extension Ring

Essential Tool

• Used to install 68.6 cm (27 in) Duo Cone seals

• Hand-hold slots for easy positioning

Model Usage: 797 Off-Highway Trucks

• Used with 4C-6582 Installer

Specifications

Warranty: Caterpillar ^®Six Months

• Provides extra length for deeper housings

• Outside diameter: 701.4 mm (27.61 in)

• Makes installation faster and much easier

• Installer width: 170.0 mm (6.69 in)

Part Number

Description

158-6541

Installer Extension Ring

Pin Installation Tools for Rear Axle Linkage Pin and Rear Suspension Cylinder

Essential Tool

• Used to install pin and seal in rear axle

Seal Drivers

linkage and rear suspension cylinder

Model Usage: 797 Off-Highway Trucks

• Reduces risk of damage during seal

installation

Warranty: Caterpillar ^®Six Months

Reference

• Pilots on seals inside diameter

• RENR2037, Service Manual

• Eliminates need for freezing seal prior to

assembly

• Heat-treated for added durability

Part Number

Description

Use

196-7858

Seal Driver

Install discontinued 157-2386 Seal (rear axle linkage pin seal)

JULY 2018 PowerTrain Tools

4-201

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Collet Gauges

• Requires one collet at each end of linkage pin

• Designed with three threaded pusher holes

(bolts directly onto linkage pin)

to push collet out of linkage pin bore, if

necessary

Part Number

Description

Use

Install 156-9804 Pin in rear axle linkage (centers pin end

176-6544

Collet Gauge

to end in linkage pin bore)

200-4279

Collet Gauge

Install 191-3628 Pinin rear suspension cylinder

Modified Socket, 46 mm (1.81 in)

• Used to remove pin bolts on rear axle linkage

• Short length allows socket to be used in

and rear suspension cylinder pin

minimumclearance applications

• Used with 1 inch square drive ratchet or

breaker bar

Part Number

Description

176-6543

Modified Socket, 46 mm (1.81 in)

Pin Joint Clamp Assembly

• Used to tighten and loosen rear axle linkage

• Provides torque reaction arm support for

pin bolts

hydraulic wrench

• Clamps onto machine to provide solid support

Item

Part Number

Description

176-6540

Pin Joint Clamp Assembly

9X-6611

Setscrew

2H-3896

Setscrew

Skid Group, Torque Converter Stand

Model Usage: 797 Off-Highway Trucks

• Made as ordered (MAO)

• Supports torque converter without risk of

spline shaft damage

Warranty: Caterpillar ^®Six Months

• Used to remove and install torque converter

without removing fuel tank

Reference

• RENR2037, Service Manual

Part Number

Description

186-3390

Skid Group, Torque Converter Stand

Shipping Stand Group (Converter)

Model Usage: 797 Off-Highway Trucks

• Made as ordered (MAO)

• Used to hold converter after removal

Warranty: Caterpillar ^®Six Months

Part Number

Description

202-2057

Shipping Stand Group (Converter)

4-200 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Bearing Driver

Essential Tool

• Used to install 158-7827 and 158-7828 Sleeve

Reference

Bearings in torque converters

Model Usage: 797 Off-Highway Trucks

• SENR2036, Service Manual, Power Train

• Used with 1P-0532 Handle (part of 1P-0520

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

Driver Group)

Specifications

• Quickly installs bearing to proper depth

• Bearing ID: 149.24 mm (5.875 in)

• Heat-treated for added durability and long

• Bearing OD: 155.78mm (6.133 in)

tool life

• Bearing installation depth: 1.0 mm (0.04 in)

• Black oxide coating provides long corrosion

free life

Item

Part Number

Description

198-4904

Bearing Driver

1P-0532

Handle a

4L-7124

Bolt - Hex Socket Head a

a. Part of 1P-0520 Driver Group

Seal Driver

Essential Tool

• Used to properly install 145-6048 Lip-type

Reference

Seal in transmission and torque converter

Model Usage: 797 Off-Highway Trucks

• RENR2036, 797 Power Train Disassembly and

• Used with 1P-0532 Handle

Assembly

Warranty: Caterpillar ^®Six Months

Part Number

Description

198-3488

Seal Driver

Sleeve Bearing Driver Assembly

Model Usage: All 797

• Installs the 140-7028 clutch 1 sleeve bearing

• Reduces time by eliminating measurement

into the 140-7026 ring gear hub

step and provides consistent results

Warranty: Caterpillar ^®Six Months

• Installs to the proper depth and eliminates

• Heat treated for added durability

measurement

• Replicates factory installation process

Part No.

Description

Dimensions

Weight

546-5745

Sleeve Bearing Driver Assembly

235 x 152 Dia mm (9.3 x 6 Diain)

6 kg (13 lb)

Bearing Driver Assembly

Model Usage: All 797

• Installs the clutch 1 bearing (148-6559) into

• Reduces time by eliminating measurement

the housing assembly (283-8007) to the proper

step and provide consistent depth

Warranty: Caterpillar ^®Six Months

depth

• Heat treated for added durability

• Prevents oil leak path which occurs if bearing

• Replicates factory installation process

is installed to the wrong depth

Part No.

Description

Dimensions

Weight

541-9360

Bearing Driver Assembly

194x 189 Dia mm (7.6 x7.4 Diain)

7 kg (14 lb)

4-202 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Bearing Driver

Essential Tool

• Used to install transmission sleeve bearing

Reference

Model Usage: 797 Off-Highway Trucks

• Used with 1P-0532 Handle (part of 1P-0520

• SENR2036, Service Manual, Power Train

Driver Group)

Disassembly and Assembly

Warranty: Caterpillar ^®Six Months

• Quickly installs bearing to proper depth

• Heat-treated for durability and long tool life

Item

Part Number

Description

198-4386

Bearing Driver

1P-0532

Handle a

4L-7124

Bolt - Hex Socket Head a

a. Part of 1P-0520 Driver Group

Transmission Removal and Installation Bracket Assembly

Essential Tool

European Union compliant, CE marked

Specification

Model Usage: 797 Off-Highway Trucks

• Used to remove and install transmission with

• Maximum capacity: 6,350 kg (14,000 lb)

body attached

Warranty: Caterpillar ^®Six Months

• Used with mobile cranes

Item

Part Number

Description

—

193-5474

Shackle (55 ton)

169-3687

Transmission Removal and Installation Bracket Assembly

8T-0283

Hex Head Bolt

9X-8258

Washer

Transmission Hoist Group

Model Usage: 797 Off-Highway Trucks

• The Cat^®797 Transmission Hoist is a

Reference

specialized Trilift^®hoist designed to assist

Warranty: Manufacturer’s One Year

• NEHS1288, NEHS1289, NSHS1287,

with R&I of Cat 797 transmissions without

Send warranty-related questions to:

NPHS1288, KENR8372, RENR2577, RENR2036

removingthe truck body.

warranty@hedweld.com.au

Key Features

• Frame designed to allow placement on truck

chasis using the workshop overhead crane

• Eliminates dump bodyremoval

• Hoist hydraulic functions include winch

• No mobile cranes required during removal/

raise/lower, winch portal extend/retract and

installation

transmission right/left rotate or tilt via two

• Work within one bay

additional cylinders.

• Reduced downtime

Two Model Options Available

• Safety handrails and non-slip platforms

• Hoist P is pneumatic/hydraulic powered

provide a safe, stable working area for

(515-4334.)

maintenance staff.

• Hoist D is powered by a self-contained Tier

• 70% labor hour reduction compared to

IV pollution-rated diesel motor powering the

current R&I

hydraulic pump (515-4336.)

Part No.

Description

Dimensions (L x W x H)

Weight

WLL

3695 x 3730 x 2714 mm

2800 kg

8000 kg

515-4334

Pneumatic Hoist Group

(145 x 147 x 107 in)

(6273 lb)

(17637 lb)

3695 x 3730 x 2714 mm

3200 kg

8000 kg

515-4336

Diesel Hoist Group

(145 x 147 x 107 in)

(7716 lb)

(17637 lb)

After choosing pneumatic or diesel part number above, both of the following parts

numbers must be ordered:

3858 x 3354 x 520 mm

1000 kg

8000 kg

515-4335

Transport Frame Tool Assembly

(152 x 132 x 20 in)

(2205 lb)

(17637 lb)

2600 x 1720 x 520 mm

630kg

8000 kg

515-4333

Transport Cradle Tool Assembly

(102 x 68 x 20 in)

(1389 lb)

(17637 lb)

JULY 2018 PowerTrain Tools

4-203

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Transmission Shipping Stand Group

Model Usage: 797 OHTs

• Made as ordered (MAO)

• Used to hold transmission after removal

Warranty: Caterpillar ^®Six Months

Part Number

Description

202-2056

Transmission Shipping Stand Group

Service/Repair Parts

1U-9724

Load Binder

1U-9809

Binder Chain Assembly

Adapter

Essential Tool

• Used to adapt 1 1/8-12 male O-ring thread to

References

1-11 1/2 NPTF thread

Model Usage: 793, 793B, 793C and 797 OHTs

• NEHS0848, Tool Operating Manual for

• Can be used for drain plugs or other

204-7392 Transfer/Filter Cart

Warranty: Caterpillar ^®Six Months

conversion applications

• SEBF8483, Procedure for Kidney Looping Front

Wheel Groups of 793, 793B, 793C and 797

Off-Highway Trucks

Part Number

Description

194-5182

Adapter

Transmission Stand Assembly

Essential Tool

• Used to support transmission during

• Made as ordered (MAO)

disassembly and assembly

Model Usage: 793F Mechanical Drive OHTs

• Weight: 191 kg (421 lbs)

• Supports transmission at four points for added

Warranty: Caterpillar ^®Six Months

Reference

stability during servicing

• KENR8579, 793F Off-Highway Truck,

• Welded steel construction

Disassembly and Assembly

Part Number

Description

331-1645

Transmission Stand Assembly

Differential, 797, Rebuild Tools

Model Usage: 797, 797B, and 797F OHTs

• Used during the rebuild of the Differential on

• Machined steel components

the 797 Off-Highway Trucks

Warranty: Caterpillar ^®Six Months

• Made As Ordered (MAO)

Part No.

Length

Width

Height

Weight

370-2786

152.4mm (6.0in)

120.4mm (4.7in)

4.4 kg (9.7 lb)

370-2787

Diameter520mm (20.5in)

20 mm (0.8 in)

3.0 kg (6.6 lb)

370-2788

Diameter 78.74 mm (3.1 in)

197.1mm (7.8in)

2.9 kg (6.4 lb)

370-2789

152mm (6.0in)

160mm (6.3in)

317.5 mm (12.5 in)

6.9 kg (15.2 lb)

370-2790

Diameter 914.4 mm (36.0 in)

1,310 mm (51.6 in)

564kg(1,243.4lb)

4-204 JULY 2018 Power Train Tools

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Seal Driver

Essential Tool

• Used to properly and quickly install 300-7717

• Small diameter of tool is used to remove old

Lip Seal to proper depth

seal while large diameter is used to install

Model Usage: 795F AC Off-Highway Truck

newseal

• Used with 1P-0532 Handle (part of 1P-0520

Warranty: Caterpillar ^®Six Months

Driver Group)

• Black oxide coating provides long corrosion-

free life

• Heat-treated for durability and long tool life

Part Number

Description

369-3831

Seal Driver

Air-To-Air-Aftercooler (ATAAC) Leak Test Tools

Model Usage: 785D, 785G, 789, 793, 795, 797

• Available in 4 inch, 5 inch, and 6 inch

• Seals the inside diameter of the ATAAC Tubes

Off-Highway Trucks

• Backup Rings eliminate the possibility of plug

• Center bolt is hollow and has a 1/8-27 NPTF

Warranty: Caterpillar ^®Six Months

blowing out of tube

thread for a standard fitting for pressurizing

the aftercooler

• Used to pressure test and leak test the

aftercooler systems

• Custom sized part numbers are used on 785D,

785G ATAAC, and 797 ATTAC directly

• Two Tube seals and two leak test tools are

required to plug both sides of the system

• Clearance issues eliminate the ability to check

the air flow in the tubes

Tube Size

Part Number

Part Name

Dimensions

Weight

441-5063

Plug

146 x 98 mm (5.7 x 3.8in)

1.8 kg (2.6 lb)

4in

441-5064

Backup Ring

31 x 141 mm (1.2 x 5.6in)

1.4 kg (3.1 lb)

425-5681

Plug

146 x 122 mm (5.7 x 4.8in)

1.5 kg (3.3 lb)

5in

427-1117

Backup Ring

30 x 175 mm (1.2 x 6.9in)

2.2 kg (4.9 lb)

441-4895

Plug

146 x 147 mm (5.7 x 5.8in)

1.8 kg (3.9 lb)

6in

441-4896

Backup Ring

37 x 219 mm (1.5 x 8.6in)

4.7 kg (10.4 lb)

448-9323

Plug

146 x 88 mm (5.7 x 3.5in)

1.1 kg (2.4 lb)

448-9324 a

Backup Ring

33.6 x 142 mm(1.3 x5.6in)

1.6 kg (3.5 lb)

Custom

448-9390 b

Backup Ring

28.4 x 155 mm(1.1 x6.1in)

1.7 kg (3.7 lb)

479-5369 c

Backup Ring

36.6 x 235 mm (1.4 x 9.25 in)

5.5 kg(12.1 lb)

479-5370 c

Plug

146 x 140 mm (5.7 x 5.5in)

5.5 kg (12.1 lb)

a. Used on 785D OHT

b. Used on 785G OHT

c. Used on 797 OHT

Socket, 55 mm

Model Usage: 797F, 795F AC

• Used to torque bolts that are used to fasten

rear wheel stations to rear axle housing on

Warranty: Caterpillar ^®Six Months

797F and 795F AC Off-Highway Trucks

Part Number

Description

Dimensions

Weight

105.9 x 79 mm(4.2 x3.1in)

419-1799

Socket, 55mm

1.8 kg (4 lb)

No. 5 Spline Drive 55 Hex (2 3/16 in)

Adapter Plug

Model Usage: Various

• Used to adapt the 8-point metric octagon to a

Specifications

more standard available size

Warranty: Caterpillar ^®Six Months

Dimensions: 38.1 x 12.7 mm (1.5 x .5 in)

• Used specifically on the 194-7051 plug

Weight: .07 kg (.17 lb)

• Adapts up from 23.98 octagon to standard

6-point 1-1/2 socket

• Black Oxide Coated

Part Number

Description

JULY 2018 PowerTrain Tools

4-205

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Wear Sleeve Installer, Shaft Installer

Model Usage: 795F AC Off-Highway Truck

• Used to correctly install wear sleeve in

• Pilots off shaft to correctly align tool with

traction motor

wear sleeve

Warranty: Caterpillar ^®Six Months

• Black Oxide Coated

Part Number

Dimensions

Weight

415-1721

139 x 156 mm (5.47 x 6.14 in)

4.85 kg (10.69lb)

415-1722

24 x 98 mm (.94 x 3.86in)

.2 kg (.44 lb)

Bearing Installer

Model Usage: 795F AC Traction Motor

• Allows the installation of the drive end

• Guide tool allows quick and accurate

bearing in the 283-6751 traction motor when

installation of the bearing.

Warranty: Caterpillar ^®Six Months

the motor is assembled in the vertical position

Part No.

Description

Diameter

Weight

475-0194

Bearing Installer

195 x 216 mm (7.67 x 8.50 in)

2.445 kg (5.390lb)

Cover Assembly

Essential Tool

• Used to hold drive shaft yoke in place during

• Removable collar allows changing bumper

transmission test procedure

assemblies to fit various transmission

Model Usage: M-Series Motor Grader

arrangements

• Rubber bumper presses against yoke to

Warranty: Caterpillar ^®Six Months

prevent it from being dislodged and prevent

References

oil leakage around yoke seal

• RENR8454, 120M, 12M, 140M, and 160M

• Ball bearing assembly allows bumper to

Motor Grader Power Train

rotate with yoke during testing

• RENR8482, 14M and 16M Motor Grader

• Attaches to transmission cover plate using

Power Train

existing bolt holes

Item

Description

Plate Assembly

Bumper Assembly, 50.8 mm (2.00 in)long tapered bumper, Used with 253-8405 and 331-5225

Transmission Arrangement

Bumper Assembly, 25.4 mm (1") long tapered bumper, Used with 253-8407 Transm. Arrangement

Collar Assembly

Part Number

Description

326-8026

Cover Assembly

JULY 2018 PowerTrain Tools

4-207

Power Train Tools

SERVICE TOOLS FOR 797 OFF-HIGHWAYTRUCKS

Drive Line Fixture Assembly

Product Family: Rotary Blasthole Drills

• Aids in the alignment of the pump drive

Specifications

and engine after the pump drive has been

Model Usage: MD6240, MD629 Rotary Drill

• Dimensions: 419.2 x 250 mm (16.5 x 9.84 in)

removed and reinstalled

Warranty: Caterpillar ^®Six Months

• Weight: 33 kg (72.75 lb)

Part Number

Description

441-8912

Drive Line Fixture Assembly

Pump Drive Alignment Tool

Product Family: Rotary Blasthole Drills

• Aids in the alignment of the pump drive

Specifications

and engine after the pump drive has been

Model Usage: MD6240

• Dimensions: 368 x 330 mm (14.48 x 12.99 in)

removed and reinstalled

Warranty: Caterpillar ^®Six Months

• Weight: 35.27 kg (77.75 lb)

Part Number

Description

442-4750

Pump Drive Alignment Tool

Backlash Setting Tool, Spindle Seal Installer, Differential Seal Installer

Model Usage: SU488

• Tooling assists in the assembly and

• Saves time and effort having the right tool

disassembly of the 1200 Series Axle

designed for the job at hand

• 455-6548 is tooling used for setting the

backlash in the axle

Part Number

Description

Dimensions

455-6548

Backlash Setting Tool

64 x 64 x 285.75 mm (2.5 x 2.5 x 11.3 in)

Socket for Spindle Nut

Model Usage: SH630

• 105 mm, 8-sided socket for Meritor 6000 Axle

Specifications

Warranty: Caterpillar ^®Six Months

• This tool is used to remove and install nut on

• Dimensions: 139 mm (5.5 in) dia x 181 mm

spindle at proper torque.

(7.1 in)

• Helps prevent damage caused by using a

• Weight: 3.54 kg (7.8 lb)

hammer and punch to remove or install nut

• Drive Size: ¾ in

Part Number

Description

462-8385

Socket

4-208 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Chart Recorder Group

Product Family: Draglines

European Union Compliant, CE Marked

• Basic software provided, Manufacturer’s

enhanced software available

Model Usage: 8000, 8200, 8750

• Used to troubleshoot and commission

draglines

Warranty: Caterpillar ^®Six Months

Part Number

Item

Description

16SE/8DI general purpose channels, ±1000V

isolation, 14 bit A/D resolution, 1500 VDC or

385-8462

peak AC maximum voltage

385-8462

Recorder

Accuracy: 0.5% of full scale range, 10MΩ

input impedance, operating temp. 0 - 70° C

32SE/16DI, 14 bit A/D resolution, 30 V normal

385-8463

mode maximum voltage

385-8463

Recorder - Expansion

Accuracy: 0.5% of full scale range, 10MΩ

input impedance, operating temp. 0 to 70° C

Four foot cable with

385-8464

Harness - Connector

37-pin D-type female, 16 fast connect female

BNC

3m/10 foot CAT5e

385-8492

Cable - Ethernet

Ethernet patch cable

4C-9658

Case

20.5 x 16.75 x 8.5 in, Plastic

385-8492

Swing Gearbox/Hydraulic Pump Spline Alignment Turning Service Tool

Model Usage: Hydraulic Mining Shovels

• Adapts ½” sq. drive to ANSI B92.1 spline

Specifications

7/8”, 13 teeth, 16/32 pitch

Warranty: Caterpillar ^®Six Months

• Dimensions: 70 x 70 x 51 mm (2.8 x 2.8 x 2 in)

• Adapts ½” sq. drive to DIN 5480 spline W50 x

• Weight: 0.32 kg (0.7 lbs)

2 x 30 x 24 x 9g

NOTE: This tool is not required for HMS 6015-

• Retainer ring and cross-hole ensure easy

6018 or 6030-6090.

removal from spline after use

Part No.

Description

Use with Model

Function

Swing Gearbox Installation

Aligns swing gearbox pinion and housing

Spline Alignment Turning

6015-6090

during installation and removal

Service Tool

486-6395

Aligns hydraulic pump input/output shaft

Hydraulic Pump Assembly

during installation. Provides reduction

Installation Spline Alignment

6020B

time of 1.5 hours per person = 3 hrs total to

Turning Service Tool

conduct this R&I procedure

JULY 2018 PowerTrain Tools

4-209

Power Train Tools

SPECIALTY MINING TOOLS

Hex Socket Bit, 17 mm

Model Usage: 6015-6090 Hydraulic Mining

• For the GET CL1 Cast Lip Systems removal and

• HEXtip

Shovels

installation

• Standard socket depth

Warranty: Caterpillar ^®Six Months

• Heat-treated alloy steel

• 6 points

• Full polished chrome finish

• ½” square drive

Part No.

Description

Dimensions

Weight

493-6895

Extra-Long Hex Socket Bit, 17 mm

184mm(7.24in)

0.544 kg (1.19lb)

Propel Gearbox Input Shaft Bearing Retaining Nut Torque Tools

Model Usage: 7495

• These service tools are used with the

• Improves ability to accurately achieve

double and triple planetary reduction propel

specified torque on retaining nut vs. previous

Warranty: Caterpillar ^®Six Months

gearboxes.

procedure.

• Both tools used together during the removal

500-8348

and installation of the input pinion shaft.

1-inch

Part No.

Description

Quantity Required

WLL

Dimensions

Weight

Square Drive

373 x 165 x 20 mm

500-8348

Pinion Driver

2000 Nm (1475 ft lb)

3.6 kg (8 lb)

(14.7 x 6.5 x 0.8 in)

372 x 230 x 83 mm

500-8349

Nut Driver

2000 Nm (1475 ft lb)

9 kg (20 lb)

(14.7 x 9.1x 3.3in)

500-8349

1-inch

Square Drive

Motor RemovalTool

Model Usage: Continuous Miner

European Union Compliant, CE marked

• Tool can be transported through mines using

fork pockets or by directly mounting to scoop

Warranty: Caterpillar ^®Six Months

• Tool allows for quick, safe removal/install of

quick-attach bracket.

horizontal electric motors on continuous miner

cutting heads .

• Tool may also be used to transport any large

round component that is within working load

• Hydraulic jack raises and lowers motor cradle.

limit.

• End effector rotates and tips to allow for

alignment of motor to housing.

Part No.

Description

Dimensions

Weight

WLL

1748 x 1470 x 1620 mm

489-4626

Motor Removal Tool

907 kg (2000 lb)

1134 kg(2500lb)

(69 x 58 x 64 in)

4-208

Power Train Tools

SPECIALTY MINING TOOLS

Modular Puller Plates for Large Bearings

Model Usage: FB85, FB110, FB140, All Models

• Continuously adjustable puller assembly for

• Modular design allows for alternative puller

With Large Bearings

diameters 175 - 325 mm (6.9 - 12.8 in)

plates to meet space andsize needs.

Warranty: Caterpillar ^®Six Months

• 45 metric ton capacity

• 3/8 lifting eye holes enable lift assist.

• Removes bearing races for all feeder breaker

shafts (8, 10 and 12 in)

Part No.

Description

Dimensions

Weight

WLL

Modular Puller Plates for

590 x 550 x 132 mm

68 kg

45,360 kg

494-1921

Large Bearings

(23.2 x 21.7 x 5.2 in)

(150 lb)

(50 tons)

This table lists all tools and quantities needed with the newly released tools highlighted:

Item

Part No.

Quantity

Description

395-1099

3/8-16 Lift Eye

5P-7273

Threaded Rod (1 ½ - 12 Thd)

8H-3390

Nut (1 ½ - 12 Thd)

150-1784

Cross-Block

6V-3175

50 ton Hydraulic Cylinder

5P-8714

Threaded Rod

198-4772

Washer-Hard

1P-0544

Fast Runner Nut

Bearing Installation Tools

Model Usage: See Chart

• Allows technician to apply 60 ton force to

• Cup presses bearing using hydraulic cylinder,

properly seat bearing on breaker shaft

Warranty: Caterpillar ^®Six Months

• Other items shown but not included with

• Adapts hydraulic cylinder to bolt pattern on

tool: 1 each 9U-7763 puller stud, 316-1489

end of shaft

hydraulic cylinder, 494-7003 speed nut

Part No.

Description

Model Usage

Dimensions

Weight

494-7004

Bearing Installation Tool

FB85

191 mm dia x 450 mm (7.5 x 17.7 in)

73 kg (160 lb)

501-6670

Bearing Installation Tool

FB140

229 mm dia x 506 mm (9 x 20 in)

89 kg (195 lb)

Seal Installation Tools

Model Usage: See Chart

• Allows technician to install seal on breaker

• Provides smooth tapered transition for sliding

shaft quickly and easily without damage to

seal onto lip

Warranty: Caterpillar ^®Six Months

seal

Part No.

Model Usage

Description

Dimensions

Weight

492-5766

FB85

SealInstallation Tool

173 mm dia x 50.8 mm (6.8 x 2 in)

1.2 kg (2.6 lb)

494-6874

FB110

SealInstallation Tool

219 mm dia x 50.8 mm (6.8 x 2 in)

1.7 kg (3.7 lb)

4-210 JULY 2018 Power Train Tools

Power Train Tools

SPECIALTY MINING TOOLS

Cotta Rotary Gearbox Socket

Model Usage: MD6290

• Spanner fits 4 slotted lock nuts on Cotta

• Helps prevent damage caused by using a

rotary gearbox

hammer and punch to remove or install nut

Warranty: Caterpillar ^®Six Months

• Used to remove and install nut on rotary shaft

Reference

using proper preload procedure

• NEHGE2014-358

Part No.

Description

Drive Size

Dimensions

Weight

486-4025

Socket

3/4in

156 mm (6.1 in) dia x 187 mm (7.4 in)

2.5 kg (5.5lb)

Seal Installer for Pump Drive Gearbox

Model Usage: MD6240, MD6290

• Attaches to 1P-0531 handle using 0S-1615

• Prevents damage to seal caused by using

bolt (1/4-20)

improper tools

Warranty: Caterpillar ^®Six Months

• Allows technician to easily install seal to

proper depth

Part No.

Description

Dimensions

Weight

495-4908

Seal Installer for Pump Drive Gearbox

122dia. x 56 mm(4.8 x2.2in)

2.7 kg (6 lb)

Undercarriage Idler- Lower/Upper Roller Duo Cone Seal Installation Tools

Model Usage: 6015, 6015B, 6040, 6050, 6060

• Assists in the installation of seals in the

• A slotted plastic ring slipped around the seal

undercarriage idler, lower, and upper roller

ring is used to prevent damage to the seal

Warranty: Caterpillar ^®Six Months

assemblies

during installation.

Seal

Model

Seal

Dimensions

Weight

Installer

Idler

1U-6439

211 x 211 x 11.7 mm (8.3 x 8.3 x 0.5 in)

0.6 kg (1.3 lb)

6015

LowerRoller

4C-6206

178 x 178 x 64 mm (7 x 7 x 2.5 in)

0.14 kg (0.3 lb)

Upper Roller

4C-6206

178 x 178 x 64 mm (7 x 7 x 2.5 in)

0.14 kg (0.3 lb)

Idler

1U-6436

252 x 252 x 12.4 mm (10 x 10 x 0.5 in)

0.65 kg (1.4 lb)

6015B

LowerRoller

1U-6439

211 x 211 x 11.7 mm (8.3 x 8.3 x 0.5 in)

0.6 kg (1.3 lb)

Upper Roller

1U-8849

152 x 152 x 8.8 mm (6 x 6 x 0.4 in)

0.2 kg (0.5 lb)

Idler

520-5377

301 x 282 x 50 mm (12 x 11 x 2 in)

0.45 kg (1.0 lb)

6018

LowerRoller

523-7732

248 x 235 x 75 mm (9.8 x 9.3 x 3 in)

0.4 kg (0.9 kg)

Upper Roller

1U-6443

172 x 172 x 70 mm (6.8 x 6.8 x 3 in)

0.43 kg (1.0 lb)

Idler

520-5377

301 x 282 x 50 mm (12 x 11 x 2 in)

0. 45 kg (1.0 lb)

6020B

Upper Roller

4C-6206

178 x 178 x 64 mm (7 x 7 x 2.5 in)

0.14 kg (0.3 lb)

LowerRoller

1U-6436

252 x 252 x 12.4 mm (10 x 10 x 0.5 in)

0.65 kg (1.4 lb)

Idler

520-5377

301 x 282 x 50 mm (12 x 11 x 2 in)

0. 45 kg (1.0 lb)

6030

Upper Roller

1U-6443

172 x 172 x 70 mm (6.8 x 6.8 x 3 in)

0.43 kg (1.0 lb)

LowerRoller

510-8684

260 x 243 x 50 mm (10.2 x 9.6 x 2 in)

0.35 kg (0.77 lb)

Idler

510-8682

355 x 335 x 50 mm (14 x 13.2 x 2 in)

0.6 kg (1.3 lb)

6040

LowerRoller

510-8683

276x258 x75mm(11x 13x3in)

0.5 kg (1.1 lb)

Upper Roller

510-8684

260 x 243 x 50 mm (10.2 x 9.6 x 2 in)

0.35 kg (0.77 lb)

Idler

510-8685

465 x 446 x 50 mm (18.3 x 17.6 x 2 in)

0.7 kg (1.54 lb)

6050

Upper Roller

510-8686

311 x 292 x 50 mm (12.2 x 11.5 x 2 in)

0.45 kg (1.0 lb)

Upper Roller

510-8684

260 x 243 x 50 mm (10.2 x 9.6 x 2 in)

0.35 kg (0.77 lb)

Idler

510-8685

465 x 446 x 50 mm (18.3 x 17.6 x 2 in)

0.7 kg (0.54 lb)

6060

LowerRoller

510-8686

311 x 292 x 50 mm (12.2 x 11.5 x 2 in)

0.45 kg (1.0 lb)

Upper Roller

510-8683

276 x 258 x 75 mm ( 11 x 10.1 x 3 in)

0.5 kg (1.1 lb)

JULY 2018 PowerTrain Tools

4-211

Power Train Tools

SPECIALTY MINING TOOLS

Locking Tool for Rotary Gearbox

Model Usage: Diesel Rotary Drills

• Fits 1-3/4” 13 spline and 1-1/4” 14 spline

• Prevents damage to input spline caused by

input shaft

use of prybar, etc to lock rotation

Warranty: Caterpillar ^®Six Months

• Securely locks rotation to allow accurate

• Durablesteel construction

torquing of lock nut

Part No.

Description

Dimensions

Weight

499-4278

Locking Tool for Rotary Gearbox

168 x 32 mm (6.6 x 5.2in)

1.1 kg (2.4 lb)

Pump Drive Gearbox Adapters for Rollover Stand

Model Usage: Rotary Drills

• Adapts pump drive gearboxes to 1U-7502

• Allows technician to safely roll gearbox for

rollover stand

access to both sides using rollover stand

Warranty: Caterpillar ^®Six Months

rather than overhead hoist

• Greatly improves safety and efficiency of

D&A procedure by holding gearbox on rollover

stand

Part No.

Description

Dimensions

Weight

Pump Drive Gearbox Adapters

493-2018

355 x 178 x 375 mm (14 x 7 x 14.8 in)

14.5 kg (32 lb)

for Rollover Stand

Dipstick Tube Driver for Pump Drive Gearbox

Model Usage: MD6240, MD6290

• Allows easy installation of the dipstick tube

• Hardened for added durability

Warranty: Caterpillar ^®Six Months

• Prevents damage to thin-walled tube caused

• Knurled handle provides positive grip

by using improper tools

Part No.

Description

Dimensions

Weight

Dipstick Tube Driver

494-7013

20 dia. x 133 mm (0.78 x 5.2 in)

0.3 kg (0.64 lb)

for Pump DriveGearbox

Dipstick Plug Driver for Pump Drive Gearbox

Model Usage: MD6240, MD6290

• Allows easy installation of the dipstick plug

• Hardened for added durability

Warranty: Caterpillar ^®Six Months

• Prevents damage to thin-walled tube caused

• Knurled handle provides positive grip

by using improper tools

Part No.

Description

Dimensions

Weight

Dipstick Plug Driver

494-7014

40 dia. x 95 mm (1.58 x 3.75 in)

0.46 kg (1 lb)

for Pump DriveGearbox

4-212 JULY 2018 Power Train Tools

Caterpillar. Dealer service tools catalog (2018) - page 23