Caterpillar. Dealer service tools catalog (2018)

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Fluid Sampling Valves and Quick Connect Couplers

Warranty: Caterpillar ^®Six Months

• Used to quickly take oil test samples (S·O·S)

• Designed specifically for use with portable

or make diagnostic connections

particle analyzer

• Used with 169-8373 Bottle Group (oil

• Specific groups designed to work together

sampling)

without leaks or damage to sampling valves

or coupler

• Easy connection between coupler and

sampling valve for continuous oil flow

Single-Purpose Sampling Valves and Coupler

• Low-pressure, single-purpose sampling valves

• Quick coupler has black oxide sleeve for easy

and coupler used to sample fluid only

identification

• Do not use with 183-7264, 183-8652, and

229-5465 Sampling Valves or 210-5530 Quick

Coupler

Item

Part No.

Thread Description

Operating Size

Burst Pressure

Max. Operating Pressure

Seal Temperature

Seal Material

Low-Pressure, Single-Purpose Quick Coupler and Sampling Valves

14,000 kPa

3500kPa

243-3133

Quick Coupler

3/4 -18 NPTF

107°C ( 225°F)

BunA-N

(2,000 PSI)

(500 PSI)

14,000 kPa

3500kPa

8C-3345

Sampling Valve

M10 x 1

121°C ( 250°F)

Viton

(2,000 PSI)

(500 PSI)

14,000 kPa

3500kPa

8C-3446

Sampling Valve

7/16 - 20

121°C ( 250°F)

Viton

(2,000 PSI)

(500 PSI)

14,000 kPa

3500kPa

7X-3387

Sampling Valve

1/4— 18 NPTF

121°C ( 250°F)

Viton

(2,000 PSI)

(500 PSI)

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GENERAL DIAGNOSTICTOOLS

Dual-Purpose Sampling Valves and Coupler

• High-pressure, dual-purpose valves and

NOTICE

coupler used to sample fluid and for

Using discontinued 70-8505 Quick Coupler will

diagnostic purposes

cause damage to 183-7264, 183-8652, and

• Do not use with 8C-3345, 8C-3446, and

229-5465 Sampling Valves.

7X-3387 Sampling Valves or 243-3133 Quick

Coupler

• Dual-purpose sampling valves are flow

rated at 3 L (0.79 gal) a minute in diagnostic

applications

Operating

Item

Part Number

Description

Thread Size

Max. Pressure

Seal Temperature

Seal Material

Pressure

High-Pressure, Dual-Purpose Quick Coupler and Sampling Valves

41,350 kPa

210-5530

Quick Coupler

1/4— 18 NPTF

104°C ( 220°F)

BunA-N

(6,000 PSI)

41,350 kPa

10,300 kPa

183-7264

Sampling Valve

9/16 - 18-2A

Viton

(6,000 PSI)

(1,500 PSI)

41,350 kPa

10,300 kPa

183-8652

Sampling Valve

9/16 - 18

Viton

(6,000 PSI)

(1,500 PSI)

41,350 kPa

10,300 kPa

229-5465

Sampling Valve

7/16 - 20

Viton

(6,000 PSI)

(1,500 PSI)

Contamination Monitor

Model Usage: All

European Union compliant, CE marked

• Ambient Temperature Range: 0 to 45°C

(32 to 113°F)

Warranty: Manufacturer’s

• Portable service unit for the temporary

measurement of particulate contamination,

• Storage Temperature Range: -40 to 80°C

water saturation and fluid temperature in

(-40 to 176°F)

hydraulic systems

• IP Class: IP50 in operation IP67 closed

• Integrated pumpformeasurementin

• Weight: 13 kg (29 lb)

pressureless reservoirs

• Pressure Maximum: 345 bar/5000 PSI

• Operation with 24 VDC adaptor included

• Fluid Temperature Range: 0 to 70°C

Specifications

(32 to 158°F)

• Display: LED, 6/4/4 digits in 17 segment

• Power Supply Voltage: 24 V DC ± 20%,

format

residual ripple<10%

• Measuring Range: Saturation level 0 to 100%

• Maximum Power Current Consumption:

Temperature -25° to 100°C (-13° to +212°F)

100 Watt/4A

• Accuracy: + /- 1/2 ISO class in the calibrated

• Interface: Plug connection, 5-pole, male

range / ± 2% full scale maximum

(M12 x 1)

Part Number

Description

383-4255

Contamination Monitor

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

S40 Particle Analyzer Group

Warranty: Manufacturer’s One Year

European Union compliant, CE marked

Reference

• Used to analyze particle contamination on

• NEHS0799, Tool Operating Manual

pressurized and non-pressurized hydraulic

Specifications

systems

• Operating voltages

• Portable self-contained system uses red

- Internal battery: 100— 240 VAC 50/60 Hz

laser sensor technology to count and size

- External battery: 12— 24 VDC

particles in fluids (same sensor technology as

- Weight: 9 kg (20 lb)

particle analyzers used in S·O·S lab and other

- Measurements: 300 x 140 x 300 mm

Caterpillar^®factory applications)

(11.8 x 5.5 x 11.8 in)

• Performs fluid analysis in 90 seconds

- Ambient temperature: 5° to

40°C (40° to 104°F)

• Internal battery pack capable of performing 60

tests per charge

- Relative humidity: Maximum 70%

- Size range: 4 - 30 mm

• Self-contained digital display and printer

(certified ISO-11171)

shows test results

- Maximum viscosity: 300 cSt

REPAIR INFORMATION

• Equipped with keypad and graphical, back-lit

The unit is warranted by the manufacturer for 1 year from

LCD (Liquid Crystal Display) with resistive

date of receipt. If the unit needs servicing, contact one of the

following manufacturer’s repair facilities:

touch screen

Sintech Scientific (SEA) Pet Ltd.

Part No.

Description

No. 196 Pandan Loop # 02-18

170-8500

S40 Particle Analyzer Group

Pantech Industrial Complex

Service/Repair Parts

Singapore 128384

131-5047

Cable - Power, 110 VAC (USA Plug)

Tel: 0 06 57 79 00 07

170-8506

Hose Assembly

Fax: 0 06 58 72 23 92

184-7679

Paper - Roll

PAMAS GmbH

188-0639

Hose Assembly - Low-Pressure

Dieselstrabe 10

6V-4144

Coupler Assembly (For 42000 kPa)

D-71277 Rutesheim

9U-6794

Adapter

Postfach 162

Germany

Tel: + 49 7152 9 96 30

Fax: + 49 7152 5 48 62

PAMAS USA

1408 S Denver Ave.

Tulsa, OK. 74119

Tel: 918-743-6762

Fax: 918-743-6917

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GENERAL DIAGNOSTICTOOLS

USB A/B Cable

Warranty: Caterpillar ^®One Year

• Used to connect USB devices to a personal

• Nominal length: 1.8 m (70 in)

computer

• USB 2.0 compliant cable

Part Number

Description

285-3850

USB A/B Cable

Zinc Air Energy

Model Usage: UPS System from Fluidic Energy

European Union Compliant, CE marked

• Communication adapter is used to control the

fluidic APU.

Warranty: Manufacturer’s

• Torque tool applies 22 inch pounds to cell

connections.

• USBto DB-9 Port

• Torque tool attachments work with different

• Communication adapter has 500 volt optical

style connections.

isolation.

Part No.

Description

Dimensions

Weight

495-2562

Torque Tool Group

63.5 x 57.2 mm (knob 2.5 dia, 2.25 long in)

0.27 kg (9.4 oz)

495-2563

Communication Adapter

86.4 x 43.2 x 20.3 mm (3.4 x 1.7 x 0.8 in)

0.13 kg (4.5 oz)

JULY 2018 Diagnostic Tools

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Fitting Groups

Warranty: Caterpillar ^®One Year

Part Number

Description

220-8607

Fitting Group

220-8608

Fitting Group

• Used to connect a particle analyzer to a low

• 1/4 inch NPT threaded end

pressure source, quick disconnect fitting, or

• Comes with 220-8604 Brass Tube Insert for

210-5530 S·O·S quick disconnect fitting

plastic tubing

• Used with 6 mm plastic tubing

Part Number

Description

220-8602

Tube Fitting

220-8604

Brass Tube Fitting

Fitting Group

• Replaces high pressure input/low pressure

• Connects low pressure tubing to 170-8500

output fittings on 170-8500 Particle Analyzer

Particle Analyzer for direct fluid flow into a

with low pressure fittings

catch can or bottle

• Used with 6 mm plastic tubing

• 1/4 inch BSPP threaded end

• Used for pressures between 0 and 689 kPa

• Comes with 220-8604 Brass Tube Insert for

(0 and 100 PSI)

plastic tubing

• Eliminates flow restriction for SAE50 and

SAE60 high viscosity fluids during low

pressure sampling

Part Number

Description

220-8603

Tube Fitting

220-8604

Brass Tube Fitting

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GENERAL DIAGNOSTICTOOLS

Portable Contamination Instructional Kit

Warranty: Caterpillar ^®Six Months

• Used to estimate amount and type of solid

Reference

contamination in hydraulic fluid or lubrication

• NEHS0729, Portable Contamination

oil (cannot determine exact particle counts)

Instructional Kit (The examples shown in

• Conduct on-the-spot visual field evaluations

this brochure are typical of the type of

of system fluid contamination

contamination found using the portable

contamination instructional kit. The examples

• Can be used by trained technicians to

are shown for reference only. Instructions on

compare actual patches (25 ml fluid volume)

obtaining, preparing and viewing samples are

to examples shown in NEHS0729 to generally

also provided in this brochure.)

classify amount and type of contamination in

a fluid sample

Item

Description

500 ml (16 oz) LDPE Wash Bottle with 28 mm (1.10 in) Cap

Grease Pencil

Spray Stem for Bottle

Microscope

Penlight (Included with microscope)

Item

Part Number

Description

202-2267

Dish Kit

6V-9449

Carrying Case a

202-2266

Funnel

1U-5718

Vacuum Pump

4C-6605

Tweezers

231-9405

Patch Group

169-7372

Bottle As (4)

1U-9533

AABatteries for Light (2)

—

202-2301

PortableContamination Instructional Kit

Not Shown

1U-5719

Seal Kit for 1U-5718 Vacuum Pump

a. Replacement case wihtout foam

Sealed Cap

Warranty: Caterpillar ^®Six Months

• Used to seal the valved and non-valved

Specifications

nipples listed below (nipples are used on

• Operating pressure: 42,000 kPa (6,100 PSI)

machines, tool groups, and dealer shop

• Minimum burst pressure: 168,000 kPa

equipment.)

(24,000 PSI)

• Heavy-duty, pressure-tight cap that provides

• Operating temperature: -34° to 107°C

both positive sealing and added protection for

(-29° to 225°F)

the nipples

• Seal material: High Temp. (BunA-N^®)

Part No.

Description

Color

8C-8456

Sealed Cap

Adaptable to these Pressure Diagnostic Quick Disconnect Nipples

Nipple - STR 9/16 in - 18 thd SAE external (for #6 Port)

6V-3965

Zinc chromate

BunA-N^®Seal

6V-3966

Nipple As 1/4 in-NPTF external thd BunA-N^®Seal

Zinc chromate

6V-3989

Nipple - unvalved 1/4 in-NPTF internal thd non-valved

Zinc chromate

6V-4142

Nipple - unvalved 1/4 in-NPTF internal thd non-valved

Zinc chromate

Nipple As - valved 9/16 in-18 thd external (for #6 Port)

6V-4433

Green chromate

Viton Seal

Nipple As - valved 1/4 in-NPTF external thd Ethylene

6V-7691

Red chromate

Propylene Seal

8T-3613

Nipple As - valved 1/8 in-NPTF external thd BunA-N^®Seal

Zinc chromate

Nipple As— valved 1/8in - NPTF external thd. Ethylene

8T-3614

Red chromate

Propylene Seal

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Fluid Sampling supplies

We offer a complete assortment of fluid extraction tools to service pressurized vehicle compartments such as engine, transmission, and hydraulic systems,

as well as non-pressurized vehicle compartments such as final drives, differential, transfer case, and axle housings. Get extra protection and maximum

performance by using Cat^®fluids, filters, and regular oil analysis through scheduled oil sampling (S·O·S).

Fluid Sampling Extraction Tools for Pressurized Compartments

Warranty: Caterpillar ^®Six Months

• Valve locations provide oil sample

177-9343 Probe and Cap Group

confidence and continuity - comparative

(Package Qty. - 500)

data of pressurized oil samples is more

The probe and cap group provides the same

reliable because the sample is taken from a

probe and cap that are used in the 169-8373

continuous flow of oil at a known location

Bottle Group, however, without the bottle.

• Probe is provided that allows the valve to be

This group is also sealed in a plastic bag with

quickly flushed prior to taking the oil sample

sampling instructions included. This group

allows the dealer the flexibility to use other

• Sample bottle group is packaged, and

bottles such as the smaller 71 g (2 1/2 oz)

sealed in a plastic bag to insure cleanliness

169-7373 bottle assembly (which must be

• Pressurized oil sampling is a fast, economical

ordered separately). (The cap requires that the

and clean method of obtaining oil samples

bottles have a 38 M thread.)

frompressurized system.

169-7373 Bottle Assembly

• Better represents oil condition because the oil

(Package Qty. - 200)

is continually mixed and circulated

This smaller bottle assembly (169-7373) can be

• 10 to 20 times faster than sampling oil from

used with the 177-9343 Probe and Cap Group

non-pressurized systems

and reduces mailing expense by approximately

• Mailing container is available so the oil

one-half for dealers whose oil sample labs can

sample can be conveniently mailed to the

provide effective full service analysis with 71

testing laboratory

g (2 1/2 oz) or less of oil. These bottles can be

used for engine samples since particle count is

169-8373 Bottle Group (Package Qty. - 300)

not used for engine samples. This bottle can also

This bottle group is sealed in a plastic bag with

be used with the 1U-5718 Vacuum Pump used for

sampling instructions included. The bottle group

non-pressurized oil sampling.

is ready to use when it is removed from the bag

8T-9208 Probe Assembly (Package Qty. - 1)

after the valve has been purged and the sample

is ready to be taken. The bottle included in this

The 8T-9208 Probe Assembly can be attached

group (169-7372) has the capacity to provide a

to a 6.35 mm (1/4 in) ID rubber hose (6K-0713

114 g (4 oz) sample. The 169-7372 can also be

Hose - 228.6 mm (9 in) long or any desired

ordered by itself, 200 per case. After the sample

length cut from bulk 5P-6442 Hose or equivalent

is obtained, the probe and tube are removed

100R6 type high temperature - low pressure

from the bottle cap and holder, and discarded,

hose). The 8T-9208 Probe and hose connected

and the cap-cover seals the bottle. Labels for

to a locally obtained waste container provide a

identifying the sample (obtained locally) can

method to purge or flush the 8C-3446, 8C-3345,

then be attached to the bottle for identification

or 7X-3387 sample valves prior to obtaining the

purposes. The 4C-4600 mail tube is available

desired oil sample using either the 169-8373

to send the oil sample to the laboratory. The

Bottle Group or 177-9343 Probe and Cap

laboratory also provides the mailing label.

Group with the desired bottle. Approximately

14.8 cm³to 29.6 cm³(1/2 to 1 ounce) of expelled

fluid purges the valves.

Pressurized systems on many Cat^®products are

factory equipped with sampling valves to quickly

extract oil samples with the above tools. Special

Instruction SEHS9043 details retrofitting some

earlier models with oil sampling valves, as well

as pointing out the respective valve locations on

models currently factory equipped with the oil

sample valves

1-172 JULY 2018 Diagnostic Tools

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GENERAL DIAGNOSTICTOOLS

Fluid Sampling Extraction Tools for Pressurized Compartments (Continued)

Item

Part Number

Description

169-8373

Bottle Group, 300 per box

162-8873

Probe, Holder

177-9343

Probe and Cap Group, 500 per box

4C-4600

Mailer Container - reusable Tube - 30.5 m (100 ft) rolls

1U-8757

6.35 mm OD x 30.5 m rolls (1/4 in OD x 100 ft) 5 rolls per box

4C-4056

7.9 mm ODx30.5 m rolls (5/16in OD x 100 ft) 5 rolls per box, not pictured

169-7373

Clear Bottle, 71 g (2.5 oz), 200 per box

169-7372

Clear Bottle, 114 g (4 oz), 200 per box

1U-5718

Vacuum Pump

1U-5719

Seal Kit for 1U-5718 Pump (not pictured)

8T-9208

Purging Probe

1U-7648

Tube Cutter

1U-8589

Replacement Blades (not pictured)

8C-8456

Sealed Cap

3J-7354

Seal—O-ring— STOR for 8C-3446 (not pictured)

8C-3446

Oil Sampling Valve (7/16 in-20 - ext. thd)

7X-3387

S·O·S Sampling Valve

8C-3345

Oil Sampling Valve (M10x1—extthd)

8T-7876

O-ring Seal for 8C-3345 (not pictured)

6V-0852

Dust Cap (Blank) (not pictured)

8C-3445

Dust Cap (Engine)

8C-3447

Dust Cap (Transmission) (not pictured)

8C-3451

Dust Cap (not pictured)

Not Shown - Tube, 2.1 m (7 ft) pieces

4C-4055

6.35 mm OD x 2.1 m (1/4 in OD x 7 ft), 250 pieces per box

—

4C-4057

7.9 mm OD x 2.1 m (5/16 in OD x 7 ft), 240 pieces per box

Sealed Cap

The 8C-8456 Sealed Cap can be applied to the

Some retrofit applications of the various valves

valves with the valve dust cap retention ring

may require the 8C-8456 Sealed Cap to provide

left in place. This cap enables the user to quickly

maximum protection for both sealing and

seal a leaking valve and prevents the need to

environmental contamination, such a brake and

immediately deadline (or stop) the machine

hydraulic system exposed to severe elements.

or compartment. The leaking valve can then

This cap serves ONLYas a temporarysolution to

be repaired (flushed) or replaced during the

a leaking sampling valve.

scheduled maintenance period.

JULY 2018 Diagnostic Tools

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Fluid Sampling Valves, Fittings and Adapters

The following valves, fittings and adapters are

required or are commonly used for retrofitting

the sampling valves to pressurized systems:

Part Numbera

Description

Oil Sampling Valves and O-ring Seals (Sold Separately)

3J-7354

O-ring Seal for 8C-3446

7X-3387

Oil Sampling Valve (1/4 in-18 NPTF ext. thd)

8C-3345

Oil Sampling Valve (Mid X1 ext. thd)

8C-3446

Oil Sampling Valve (7/16 in-20 - ext. thd)

8T-7876

O-ring Seal Form 8C-3345

Protective Dust Caps for Oil Sampling Valves (These are rubber caps with embossed symbols to

indicate system being sampled.) a

6V-0852

Dust Cap (Blank)

8C-3445

Dust Cap (Engine)

8C-3447

Dust Cap (Transmission)

8C-3451

Dust Cap (Hydraulic)

8C-8456

Sealed Cap

Miscellaneous fittings and adapters commonly used for oil sampling valve retrofit installations

(Sold Separately) a

2S-4078

O-ring Seal for 9T-6865 Adapter Plug

3B-7722

Bushing-Pipe-Reducing 3/8 in-18 NPTF to 1/4 in-18 NPTF

3J-1907

O-ring Seal for 5P-9617 Adapter

3J-5390

Plug - NPTF (Ext Hex) 3/8 in-18 NPTF external to 1/8 in-27 NPTF internal

3L-6521

Adapter Tee, 1/4 in-18 NPT (2 internal and 1 external)

5P-3501

Adapter, 9/16 in-18 SAE external to 1/4 in-18 NPTF internal

5P-9617

Adapter Reducer, 9/16 in-18 SAE external to 7/16 in-20 SAE internal

6V-3966

Pressure Test Valve, 1/4 in-18 NPTF external

6V-7529

Adapter, 1/8 in-27 NPTF external to 7/16 in-20 SAE internal

7J-8611

Elbow-90°-Pipe 1/4 in-18 NPTF

7M-8489

Adapter Assembly, 90° elbow 9/16 in-18 SAE external to 1/4 in-18 internal

8C-6427

Adapter, 1/4 in-18 NPTF external to 7/16 in-20 SAE internal

9T-6865

Adapter Plug, 5/8 in-12 SAE external to 7/16 in-20 SAE internal

a. All part numbers in the table have a six month warranty

Tester Tool

Warranty: Manufacturer's One Year

European Union Compliant, CE marked

• Intuitive App Interface for Quick and Easy

Results on Mobile Device (iOS / Android)

Ushio Customer Service

• Performs SOS-Coolant Analysis to determine if

Hours: 6:00 am - 5:00 pm (Pacific)

cooling system is properly protected through

• Bluetooth-enabled to Use in Field or

Tel: (800) 838-7446

Nitrite analysis.

Laboratory Analysis

Fax: (800) 776-3641

• Affordable and Productive Solution for Nitrite

• Quick and easy results on your mobile device

Email: customerservice @ushio.com

Determination in Coolant

• See measurements plotted along a standard

• Analyze as little as 30 μL in an unopened PCR

curve

tube

• Refer to https://www.sosserivces.cat.com for

operational instructions.

Part No.

Description

558-4578

Tester Tool

Dimensions

70 x 150 x 30 mm

Weight

200g / 0.44lb

Power

4.5V DC (3 AAA Bateries)

* 5V DC (micro-USB connector)

Communicaiton

Bluetooth Class 2 (Andriod and IOS)

Compatatible

Nexus 7, Nexus 8,IPhone,Ipad,IpadMini

Temperature

5-35 ˚C

Humidity

70% RH or less

Altitude

2000m or less

PRC Tube

WATSON 137-211C 0.2mL

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GENERAL DIAGNOSTICTOOLS

Fluid Sampling Extraction Tools for Non-Pressurized Compartments

Warranty: Caterpillar ^®Six Months

Fluid sampling extraction tools are used to

The 1U-8757 Tubing consists of five 30.5 m

obtain fluid samples from non-pressurized

(100 ft) rolls of 6.35 mm (1/4 inch) OD plastic

vehicle compartments such as final drives,

tubing. Random lengths of tubing can be easily

differential compartments, transfer cases, axle

dispensed from the tubing package. The tubing

housings, etc.

connects the vacuum pump to the fluid in the

compartment. The tubing is discarded after each

The 1U-5718 Vacuum Pump is capable of pulling

sample is extracted.

7.62 mm (25 in) Mercury (vacuum). The pump is

compact and accepts the 169-7372, 114 g (4 oz),

The 4C-4056 Tubing consists of five 30.5 m

and 169-7373 Bottle Assembly, 71 g (2.5 oz),

(100 ft) rolls of 7.9 mm (5/16 inch) OD plastic

bottles, or any 38 M threaded plastic bottle, and

tubing. Again, random lengths of tubing can be

6.35 mm (1/4 in) OD and/or 7.9 mm (5/16 in) OD

easily dispensed from the tubing package. This

plastic tube.

tubing permits extraction of heavier oils when

using the vacuum pump.

The 1U-5719 Kit provides replacement seals for

the vacuum pump.

Both tubing sizes are also available in pre-cut

2.1 m (7 ft) lengths that are packaged 250 pieces

The 169-7372 Bottle has 114 g (4 oz) capacity.

per box. This eliminates cutting the tube for each

The bottle is marked showing fluid fill range at

sample.

3/4 capacity. The fill range provides a

reminder to not overfill the bottle. Partially

The 4C-4055 Tubing contains 250 pieces of

filling the bottle satisfies both mailing and lab

6.35 mm (1/4 in) OD tubing each 2.1 m (7 ft) long.

requirements. Full bottles expand because of

The 1U-7648 Tube cutter is a convenient tool

temperature changes that can possibly rupture

that easily cuts the desirable length of either

within the mailing container. The partially filled

6.35 mm (1/4 in) or 7.9 mm (5/16 in) plastic

bottle also allows the lab to shake the fluid

tubing. The cutter can cut the tubing at 90° or

sample prior to extracting fluid for testing.

at a bias. The 1U-8589 blades are available as

Labels identifying the fluid are obtained locally.

replacement blades for the cutter.

The label is processed locally and attached to

The following summarizes various sampling

the sample bottle.

tools available through the Caterpillar^®Parts

The 169-7373 Bottle is the same as the 169-7372

Distribution System:

bottle except the capacity is 71 g (2.5 oz)

rather than 114 g (4 oz). Both are clear high

performance plastic rated at 91°C (195°F).

Part Number

Description

169-7372

Bottle, 114 g (4 oz)

169-7373

Bottle, 71 g (2 1/2 oz)

169-8373

Bottle Group

177-9343

Probe and Cap Group

1U-5718

Vacuum Pump

1U-5719

Seal Kit for 1U-5718 Vacuum Pump

1U-7648

Tube Cutter

1U-8589

Replacement Blades

1U-8757

Tube, 6.35 mm (1/4 in) OD by 30.5 m (100 ft) length (5 rolls per box)

3J-7354

O-ring Seal for 8C-3446 Valve

4C-4055

Tube, 6.35 mm (1/4 in) OD by 2.1 m (7 ft) length (250 per box)

4C-4056

Tube, 7.9 mm (5/16 in) OD by 30.5 m (100 ft) length (5 rolls per box)

4C-4057

Tube, 7.9 mm (5/16 in) OD by 2.1 m (7 ft) length (250 per box)

4C-4600

Mail Tube

6V-0852

Dust Cap (Blank)

7X-3387

Oil Sampling Valve

8C-3345

Oil Sampling Valve

8C-3445

Dust Cap (Engine)

8C-3446

Oil Sampling Valve

8C-3447

Dust Cap (Transmission)

8C-3451

Dust Cap (Hydraulic)

8C-8456

Sealed Cap

8T-7876

O-ring Seal for 8C-3345 Valve

8T-9208

Purging Probe, brass

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

UPS View Software Group for UPS 250

Model Usage: Uninterruptible Power Supply

(UPS) 250/500/750 and300/600/900

Warranty: None

Cat^®UPS View is a monitoring software

• 203-3971 Cat^®UPS View Software Group

designed to run on a personal computer under

includes software on a floppy disk, a manual,

Microsoft Windows. With Cat^®UPS View you

and a DB9 Male/Female Communications

can monitor the Uninterruptible Power Supply

cable 15 feet long.

(UPS) 250/500/750 or 300/600/900 in real time

Specifications/Technical Information -

and display these variables on the computer:

PC Requirements

• Someof the data that is available in current,

• IBM PC compatible with 133 MHz Pentium

voltage, rotor speed, temperatures of

Processor or a compatible processor

components and event logs

• 16 Mb of RAM

• Telemetry data, such as voltage, current and

temperature are compared to desired range

• 3.5 inch 1.44 Mb diskette drive

• Logged telemetry data can be saved to a disk

• Built-in pointing device or mouse

• Configure data to be displayed as numerals,

• TCP/IP Network Protocols and UDP/IP

bar graphs or scrolling history graphs

Network Protocols

• Screen can be customized to rearrange, group

• Analog modem for communicating over

or hide

analog phone lines

• User can monitor UPS’s operation remotely

• Network Interface Card (NIC) for remote

(must use analog phone lines and analog

monitoring over a network

modem must be installed in PC)

Software

• User can setup software with alarm(s) and

• Microsoft Windows 95, 98 or NT4.0

have operator(s) paged if alarm occurs

Reference

• Connect to UPS using an analog modem, an

RS-232 or RS-485 port or a network

• SEBU7311, Uninterruptible Power Supply

(UPS) 250 Manual

Ordering Information

• Cat^®UPS View software can be ordered

through the Corporate Literature

Distribution System.

Part Number

Description

203-3971

Cat^® UPS View Software Group for UPS 250

Other UPS Products

190-8379

Insertion Tool Group

190-8380

Spare Shim Kit

190-8385

Removal Tool Group

190-8386

Rotor Shim Tool

191-5217

Pin Guide

216-7886

RPS Shim Kit

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Diagnostic Tooling for Uninterruptible Power Supply (UPS) Systems

Essential Tool

• Thetools assist in servicing the battery racks

associated with double conversion UPS

Model Usage: UPSB130 (60 HZ), UPSB125 (50

HZ)

Warranty: Manufacturer’s

Cellcorder (Alber CRT-400)

European Union compliant, CE marked

• 5 VDC, 4 Amp desktop power supply

• 256 MB Flash drive

• Carry case

• BAS software

• Shoulder strap

• Test lead assembly clips

• User guides provided

• Two-wire cord with IEC-320 plug

Part Number

Description

355-8573

Cellcorder (AlberCRT-400)

24-inch 45-degree Probe, CRT Handset

Model Usage: Used with 355-8573 “battery

• Used to safely reach inside battery cabinet

• Two probes are required for use with handle

tester” known as Cellcorder

• Enhances Arc Flash protection by using longer

Warranty: Manufacturer’s

probes and a connection cable

Part No.

Descriptn

Dimensions

Weight

454-4967

24-inch 45-degree Probe

60.96 cm (24 in)

.45 kg (1 lb)

454-4968

CRT Handset

271.8 cm (107in)

1.1 kg (2.42)

Component Tester (BK-815)

• Large high contrast LCD display

• Diode and SCR test, LED test, and battery

test mode

• Transistor leakage test

• 9 VDC battery power source

• Capacitance zero adjustment

Part Number

Description

355-8574

ComponentTester(BK-815)

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GENERAL DIAGNOSTICTOOLS

Component Carry Case (BK)

• Durable cordura nylon construction

• Room for test leads

• Protects instruments, 355-8574

• Dimensions: 102 x 64 x 203 mm (4 x 2.5 x 8 in)

Part Number

Description

356-2002

Component Carry Case (BK)

Power Quality Analyzer (Fluke 43B)

European Union compliant, CE marked

• Line voltage adapter/battery charger

• TPI flat tipped slim-reach probes

• Shielded banana-to-BNC adapter

• TP4 round slim-reach probes

• Software and users manual on CD-ROM

• i400S AC current clamp

• Users manual/application guide

• Optically isolated USB interface adapter

• Hard carry case

• Rechargeable battery pack (installed)

Part Number

Description

355-8575

Power Quality Analyzer (Fluke 43B)

Current Probe (Fluke i2000)

European Union compliant, CE marked

• Molded 4 mm (0.16 in) safety plug output

connection (not integrated)

• Flex current probe

• 178 mm(7 in) maximum conductor diameter

• Dual banana-to-BNC adapter

• Instruction manual

• Cable length: 2 m (6.6 ft)

Part Number

Description

356-1999

Current Probe (Fluke i2000)

Fan Test Harness Adapter

• Four connector test harness

• Overall length: 150 mm (6 in)

• X pattern harness

Part Number

Description

355-8577

Fan Test Harness Adapter

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Extended Length Test Probe (EZ Hook)

• Long handle test probe

• 18 AWG PVC test lead with shrouded right-

angle banana plug

• 60 inch lead length, 30 inch handle length

Part Number

Description

356-5037

Extended Length Test Probe (EZ Hook)

Battery Technician Tool Kit

• Used to work on high voltage systems

• 7/16, 1/2, and 9/16 Open End Wrench

• Complies with the IEC 900 standard and

• 7/16, 1/2, 9/16, and 10 mm Geared Box End

ASTM F1505-01 standard

Wrench

• Help meet requirements of OSHA 1910.331-

• 3/8 inch Square Drive Lever Control

335, NFPA 70E 2004, and CSA-Z462

Reversible Ratchet

• Double-insulated tools for better protection

• 3 and 6 inch Extension Bar with 3/8 inch

Square Drive

• Testedto 10,000 VACand rated for 1,000VAC

when working on live parts

• 7/16,1/2, and9/16 inch Socketwith 3/8 inch

Square Drive

• Marked with international safety symbol

• 7/16, 1/2, and9/16 inch DeepWell Socket

Kit includes:

with 3/8 inch Square Drive

• #2 Phillips Screwdriver

• 5/16 and 10 mm Standard 12 Point Socket

• 3/16 inch Cabinet Tip Screwdriver

with 3/8 inch Square Drive

• 1/4 inch Extra Long Nutdriver

• 30 to 200 in-lb Torque Wrench with 3/8 inch

Square Drive

• 5/16 inch Extra Long Nutdriver

Part Number

Description

362-0195

Battery Technician Tool Kit

Double Conversion Battery UPS UPSB220 and UPSB505 Tools

Model Usage: UPSB220, UPSB505

Part Number

Description

1U-9484

Serial Communication Cable

Warranty: Manufacturer’s

285-3850

USB A/B Communication Cable

372-3330 Modified Torx Bit

372-3330

Modified Torx Bit

372-3331

IGBT Test Kit & Cable

• Bit is extended with a narrow neck to allow

access to the cooling fans

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Double Conversion Battery UPS UPSB220 and UPSB505 Tools (Continued)

IGBTTest Kit & Cable

• Supply circuit boards for testing in

manual mode

Serial Communication Cable

USB A/B Communication Cable

Drain Service Group

Essential Tool

• Used to service charge drain load cells on

Uninterruptible Power Supply (UPS) 300

Model Usage: UPS 300

Part Number

Description

Quantity

Warranty: None

224-3145

Drain Service Group

Service/Repair Parts

229-0670

Contact Strip

229-0671

Test Wedge

240-1666

Bolt

Rotar Position Sensor Shim Kit

Model Usage: Uninterruptible Power Supply

• Used to set gap between Rotar Position

• Includes ten 5 mil shims with 0.373 OD and

(UPS) 250/500/750 and300/600/900

Sensor and commutation wheel

0.165 ID and ten 10 mil shims with 0.390 OD

and 0.157 ID

Warranty: Caterpillar ^®Six Months

Part Number

Description

216-7886

RPS Shim Kit

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GENERAL DIAGNOSTICTOOLS

Uninterruptible Power Supply Tools

Model Usage: Uninterruptible Power Supply

190-8379 Insertion Tool Group

• 190-8382 Brass Shim - 0.13 mm (0.005 in),

(UPS) 250

qty 4

• Used to insert bearing cartridge onto flywheel

Warranty: None

assembly

• 190-8383 Brass Shim - 0.25 mm (0.010 in),

qty 2

190-8385 Removal Tool Group

• 190-8384 Brass Shim - 0.50 mm (0.020 in),

• Used to remove bearing cartridge from

qty 1

flywheel assembly

191-5217 Guide Pin (2 required)

190-8386 Rotor Shim Tool (4 required)

• Used to retain proper alignment of bearing

• Used to protect rotor assembly during

cartridge on flywheel assembly during

installation and removal of bearing cartridge

installation or removal

190-8380 Spare Shim Kit

References

• Used to shim upper or lower bearing

• Other UPS Products: 203-3971 Caterpillar UPS

• Shims included in kit: (shims are not sold

View Software Group

separately)

• 190-8381 Brass Shim: 0.05 mm (.002 in), qty 8

Item

Part Number

Description

190-8379

Insertion Tool Group

190-8385

Removal Tool Group

190-8386

Rotor Shim Tool

191-5217

Pin Guide

Bearing Removal Tool Group

Model Usage: All current flywheel UPS systems,

• Used to remove bearing cartridge from

• Heavy duty tool specifically designed for UPS

Sales models 250i, 300, 300E, 100 0iZ, 120 0Z,

flywheel assembly

750, but tool is compatible with all models

UPS 600G, UPS 500G,UPS 750,UPS 750-50HZ

listed

Warranty: Manufacturer’s

Part Number

Description

448-3674

Bearing Removal Tool Group

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Micrometer

Model Usage: UPS 750

• Allows measurement of gap between top of

Specifications

UPS 750 Flywheel and armature

Warranty: Manufacturer’s

• Length (Overall): 226 mm (8.9 in)

• 3 inch extension allows measurement internal

• Weight: 0.7 kg (1.4 lb)

to the flywheel assembly

• Calibration certificate supplied with each tool

• Digital readout

Part No.

Weight

466-6470

Micrometer

Photo Voltaic Module Connections Group

Model Usage: All Photovoltaic Microgrid UPS

• Crimps pins and sockets

• Carrying case holds group with room for

Systems

accessories

• Tightens and releases connectors

Warranty: Caterpillar ^®Six Months

• Required for connector family

• Checks correct pin/socket depth

Part No.

Description

Dimensions

Weight

Photo Voltaic Module

509-1069

333.3 x 228.6 x 58.7 mm (13 x 9 x 2.3 in)

1.55 kg (3.43 lb)

Connections Group

4C-4463

Case

333.3 x 228.6 x 58.7 mm (13 x 9 x 2.3 in)

0.45 kg (1 lb)

342-9516

Slotted Socket

17mm (0.67in)

0.12 kg (0.26 lb)

PhotoVoltaic Installation Jig

Warranty: Caterpillar ^®Six Months

• Installation jig for photo voltaic modules

• Reduces installation time

• Ensures correct spacing of modules

Part No.

Description

Dimensions

Weight

528-5367

Photo Voltaic Installation Jig

914.4 x 76.2 x 237.2 mm (36 x 3 x 9.3 in)

1 kg (2.2 lb)

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SPECIALTY MINING TOOLS

Magnetic Thermometer

Product Family: Hydraulic Mining Shovels

• Used to measure the surface temperature of a

Specifications

component (Examples: dies, annealing ovens,

Model Usage: 6015-6090

• Material: Aluminum Dial Cases

welded materials, and generators)

Warranty: Manufacturer’s

• Accuracy: ±2% of full scale

• Temperature: -100° to +160°F

• Grads: 2°F

• Holding Force of Magnets: 1.3 lb

Part Number

Description

384-1386

Magnetic Thermometer

Magnetic Field Probe

Product Family: Hydraulic Mining Shovels

• Used to test sub-mini and smallest to largest

Specifications

solenoid valves and relays, including all

Model Usage: 6015-6090

• Operating Frequency: DC to 400 HZ

automotive applications

Warranty: Manufacturer’s

• TemperatureRange: - 40°C +60°C to -40 to

•

Capableof detecting down to 1gauss

160°F

• All voltages AC & DC

• Shipping Weight: 0.45 kg (1.0 lb)

• Includes hi/lo sensitivity ring and white

magnetic shield

• Waterproof

Part Number

Description

384-1567

MagneticField Probe

Fluke 922 Air Flow Meter Group

Product Family: Hydraulic Mining Shovels

European Union Compliant, CE marked

• Relative Humidity: 0% to 90%, non-

condensing

Model Usage: 6015-6090

• Provides differential and static pressure, air

velocity and flow readings

• IP Rating: IP40

Warranty: Manufacturer’s

• Colored hoses aid in proper interpretation of

• Operating Altitude: 2000 m

pressure readings

• Storage Altitude: 12000 m

• Backlit display for clear viewing

• EMI, RFI, EMC: Meets requirements for

• User-defined duct shape and size for

EN61326-1

maximum airflow accuracy

• Vibration: MIL-PREF-28800F, Class 3

• Min/Max/Average/Hold functions for data

• MaxPressure at Each Port: 10 PSI

analysis

• Data storage capacity: 99 Readings

• Auto power off saves battery life

• Power, Battery Life: Four AA batteries, 280 hrs

Specifications

without backlight, 60 hrs with backlight

• Operating Temperature: 0°C to +50°C (+32°F

to +122°F)

• Storage Temperature: 40°C to +60°C (104°F

to +140°F)

Part Number

Description

384-1748

Fluke 922 Air flow Meter Group

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SPECIALTY MINING TOOLS

Fluke 80PK-22Temperature Probe

Product Family: Hydraulic Mining Shovels

European Union Compliant, CE marked

• Probe can be used with any temperature-

measuring instrument that is designed to

Model Usage: 6015-6090

• Type-K thermocouple

accept type K thermocouples and has a

Warranty: Manufacturer’s

• For use in liquids and gels

miniature connector input

• Measurement range: -40 to 1090°C (-40°F to

1994°F)

Part Number

Description

384-1755

Fluke 80PK-22 Temperature Probe

Fluke 80PK-3ATemperature Probe

Product Family: Hydraulic Mining Shovels

European Union Compliant, CE marked

• Measurement range: 0 to 260°C (32°F to

500°F)

Model Usage: 6015-6090

• Type-K thermocouple

• Probe can be used with any temperature-

Warranty: Manufacturer’s

• Used to measure temperature for flat or

measuring instrument that is designed to

slightly convex (outward curved) surfaces such

accept type K thermocouples and has a

as plates and rollers

miniature connector input

Part Number

Description

384-1757

Fluke 80PK-3A Temperature Probe

Tektronix High Voltage Differential Probes

Product Family: Hydraulic Mining Shovels,

European Union Compliant, CE marked

• P5200A requires an oscilloscope or other

Draglines

measurement instrument with grounded

• Used with any oscilloscope to safely and

inputs

Model Usage: 6015-6090, 8000, 8200, 8750

easily make measurements of floating circuits

with oscilloscope grounded

• Bandwidth Limits up to 100 MHz

Warranty: Manufacturer’s

• Can be used with 386-2412 Oscilloscope

• Up to 5,600 V Differential (DC + pk AC)

• P5200A Active Differential Probe converts

• Up to 2,300 V Common (RMS)

floating signals to low-voltage ground-

referenced signals

Part Number

Description

386-2411

Tektronix High Voltage Differential Probes

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Diagnostic Tools

SPECIALTY MINING TOOLS

Fluke 200 Mhz 4 Channel Scopemeter

Product Family: Hydraulic Mining Shovels -

European Union compliant, CE marked

• Category IV 600 V and Category III 1000 V

Draglines

• Used to test, display and analyze electronic

• Works with 3-phase applications

Model Usage: 6015-6090, 8000, 8200, 8750

signals

• Provides real-time sampling rates up to

Warranty: Manufacturer’s

• Combines power of high-performance

2.5GS/s and a 400ps resolution to capture

oscilloscope, multimeter and paperless

noise and other disturbances

recorder in easy to use test tool

• Use with 386-2411 Differential Probe for

• 4-Channel portable hand-held oscilloscope

safely and easily making measurements of

designed for industrial plant maintenance

floating circuits

Part Number

Description

386-2412

Fluke 200 Mhz 4 Channel Scopemeter

Specifications

Dimensions

265 X 190 X 70 mm (10.5 X 7.5 X 2.8 in)

Weight

2.2 kg (4.8 lb) incl. battery

0 °C to +40 °C (+32 °F to +104 °F)

Operating Temperature

incl. battery

+40 °C to +50 °C (104 °F to +122 °F) excl. battery

Storage Temperature

-20 °C to +60 °C (-4 °F to +140 °F)

+10°C to +30 °C (50°F to +86) 95%

+30 °C to +40 °C (86 °F to +104 °F) 75%

Humidity

+40 °C to +50 °C (104 °F to +122 °F) 45%

RH non-condensing

Up to 2,000 m (6666 ft) CAT IV 600 V, CAT III 1000 V; up to

Maximum Operating Altitude

3,000 m (10,000 ft) for CAT III 600 V, CAT II 1000 V

Maximum Storage Altitude

12km (40,000 ft)

Electromagnetic Compatibility (EMC)

EN 61326-1 (2005-12) for emission and immunity

Power,Battery Life

B291 Li-ion battery, up to 7 hours (with backlight low)

Fluke 287 Logging Multimeter

Product Family: Rotary Blasthole Drills

• Documents design performance and

• Operating Temperature: -20°C to +55°C (-4°F

graphically displays logged data session

to +131°F)

Model Usage: Rotary Blasthole Drills

• Identifies anomalies

• Storage Temperature: -40°C to +60°C (-40°F

Warranty: Manufacturer’s Limited Lifetime

to +140°F)

• Zoom provides ability to view and analyze

data up to 14times

• Relative Humidity:

- 0 to 90% (0°C to 37°C)

• Graphically view logged readings without a

- 0 to 65% (37°C to 45°C)

PC (software and interface cable optional)

- 0 to 45% (45°C to 55°C)

• Log multiple sessions of log data continuously

• Electromagnetic Compatibility: EMC

for more than 200 hours

EN61326-1

• Min/Max/Average with time stamp to record

• Vibration: MIL-PRF-28800F, Class 2

signal fluctuations

• Data storage capacity: 10,000 Readings

Specifications

• Battery Type/Battery Life: Six AA alkaline

• Dimensions: 22.2 X 10.2 X 6 cm (8.75 X 4.03

batteries, NEDA 15A IEC LR6, 100 hours

X 2.38 in)

minimum, 200 hours in logging mode

• Weight: 870.9 g (28 oz)

Part Number

Description

384-0398

Fluke 287 Logging Multimeter

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Diagnostic Tools

SPECIALTY MINING TOOLS

Micrometer Set, Inside (6-150 Inches)

Product Family: Electric Rope Shovels, Draglines

• Used for assembly and repairs on Draglines

• All tools are enclosed in a wooden case

and Electric Rope Shovels

Model Usage: 7495, 8000, 8200, 8750

• Measuring Range: 6-150 in

Warranty: Manufacturer’s

• Graduations: 0.001 in

Part Number

Description

385-9422

Inside Micrometer Set (6-150 Inches)

Specifications

Item

Qty.

Description

Specification

Head

4-6 Inches

01_Rod

2 Inches

02_Rod

4 Inches

03_Rod

6 Inches

04_Rod

8 Inches

05_Rod

10 Inches

06_Rod

12 Inches

01_Extension

12 Inches

02_Extension

24 Inches

Wrench

Not shown

Wooden case

730.25 x 330.2 x 165 mm(28.75 x 13 x 6.5in)

Micrometer Set (54-60 Inches)

Product Families: ERS, Draglines

• Used for assembly and repairs on Draglines

• All tools are enclosed in a wooden case

and Electric Rope Shovels

Model Usage: 7495, 8000, 8200, 875

Warranty: Manufacturer’s

Part Number

Description

385-4008

Micrometer Set (54-60 Inches)

Specifications

Frame

60 Inches

Standard

55 Inches

Standard

57 Inches

Standard

59 Inches

Anvil

59-60 Inches

Anvil

58-59 Inches

Anvil

57-58 Inches

Anvil

56-57 Inches

Anvil

55-56 Inches

Anvil

54-55 Inches

Wrench

Wooden case

1,816.1 x 979.5 x 88.9 Mm (71.5 x 38.56 x 3.5In)

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Diagnostic Tools

SPECIALTY MINING TOOLS

Swing Pinion Gear Tooth Gauge

Model Usage: 7495 Electric Rope Shovels

• Fast, accurate measurement of tooth wear

• Material - Stainless Steel

allows gear maintenance and repair to be

Warranty: Caterpillar ^®Six Months

• Only one required

scheduled.

Reference

• Service tool enables the technician to

measure the swing pinion gear tooth in one

• Special Instruction SEBF9321-02

location at a time.

Item

Part No.

Description

Dimensions

Weight

501-9691

Swing Pinion Gear Tooth Gauge

178 x 3 x 165 mm (7 x 0.1 x 6.5 in)

(0.4 kg (0.8lb)

Typical Application

Swing Rack Gear Tooth Gauge

Model Usage: 7495 Electric Rope Shovels

• Fast, accurate measurement of tooth wear

• Enables technician to weld (repair) a broken

allows gear maintenance and repair to be

tooth as required

Warranty: Caterpillar ^®Six Months

scheduled.

• Material - Stainless Steel

• Service tool enables the service technician to

• Only one required

measure the swing rack gear teeth in three

locations.

Reference

• Special Instruction SEBF9321-02

Item

Part No.

Description

Dimensions

Weight

501-9692

SwingRackGearTooth Gauge

325 x 3 x 180 mm (13 x 0.1 x 8 in)

0.85 kg (1.9 lb)

Typical Application

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SPECIALTY MINING TOOLS

Level (12 Inches)

Product Families: Electric Rope Shovels,

• Used for assembly and product support

Specifications

Draglines

repairs on Draglines and Electric Rope

• Dimensions: 304.8 x 38.1 x 66.675 mm (12 x 1.5

Shovels

x 2.625 in)

Model Usage: 7495, 8000, 8200, 8750

• Does not come with a case

Warranty: Manufacturer’s

Part Number

Description

385-8484

Level (12 inches)

Board Control System Cable

Product Family: Hydraulic Mining Shovels

• Used with Board Control System (BCS) on

Specifications

large hydraulic front shovels connecting to PC

Model Usage: 6015-6090

• Dimensions:

• Cable has DB9 pin female on one end and

- Length: 4.6 m (15 ft)

Warranty: Manufacturer’s

DB25 pin male on opposite end

- Coiled: 200 x 200 x 50 mm(7.9 x 7.9x

1.9 in)

• Null-modem with internal gender changer

Part Number

Description

435-8670

Board Control System Cable

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Diagnostic Tools

SPECIALTY MINING TOOLS

Board Control System Cable

Model Usage: 6015-6090 Machines

• Used with Board Control System (BCS) on

• Standard 9 pin DB9 RS232 cable and socket to

large hydraulic mining shovels connecting to a

pin adapter included

Warranty: Manufacturer's

laptop computer

Specifications

• Cable has 9-pin male on one end and 9-pin

• Length: 1.7526 m (69 in)

female on the opposite end

Part Number

Description

146-8488

Board Control System Cable (RS-232)

Hoist Open Gear Set Wear Measurement Tools

Model Usage: 7495

• Specialized template service tool required to

• These service tools are constructed of 12-

measure:

gage stainless steel that provides accuracy

Warranty: Caterpillar ^®Six Months

and durability.

- Hoist pinion tooth wear

• Template design provides a quick

- Hoist gear tooth wear

measurement reading vs. gear tooth

- Backlash

vernier caliper.

Quantity

Part No.

Description

Length

Height

Depth

Weight

Required

503-1288

503-1289

Template for Pinion

180 mm

164.3 mm

2.7 mm

0.4 kg

503-1288

506-3271

(7.1in )

(6.5in)

(0.11 in)

(0.9 lb)

Template for Gear

225 mm

151.8 mm

2.7 mm

0.5 kg

503-1289

506-3272

(8.9 in)

(6 in)

(0.11 in)

(1.1 lb)

Template for Pinion

180 mm

157.7 mm

2.7 mm

0.4 kg

503-1293

446-4159

(7.1in)

(6.2in)

(0.11 in)

(0.9 lb)

Template for Gear

225 mm

154.1 mm

2.7 mm

0.5 kg

503-1294

467-0673

(8.9 in)

(6.1in)

(0.11 in)

(1.1 lb)

503-1293

503-1294

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Diagnostic Tools

SPECIALTY MINING TOOLS

Wire-Crimping Tool Group

Model Usage: Electric Rope Shovels and Electric

• Provides correct crimp to single cable

• Uses multiple dies for various terminal sizes

Drive Machines

terminals to ensure proper connection

• Compactto fit in tight spaces

Warranty: Manufacturer’s

• Service and fabricate wire assemblies on site

Part No.

Description

Dimensions

Weight

492-0759

Wire-Crimping Tool Group

265.7 x 25.4 x 94.2 mm

0.82 kg

488-7879

Hand-Crimp Tool, Ferrules #26-10, 4 Dies

(10.46 x 1 x 3.71 in)

(1.8 lb)

7880 Hand-Crimp Tool, RA, RB, RC Insulated

549.9 x 380 x 359.9 mm

1.1 kg

488-7880

Terminals/Splices

(21.65 x 14.96 x 14.17 in)

(2.42 lb)

488-7880

14-Ton Battery-Powered Crimper with Battery and

482.6 x 88.9 x 266.7 mm

9.1 kg (20 lb)

488-7881

Charger

(19 x 3.5 x 10.5 in)

with battery

492-0758

Die Group + Indenter

art No.

Accessories & Individual Dies

491-3833

Spare Battery

491-3834

Spare Battery Charger

490-6011

Indenter

490-6012

Die: 2/0Copper, Blk/Gold 45 x

490-6013

Die: 350 kcmil, Copper Red 71 x

490-6014

Die: 4 AWG, Gray 29 x

490-6015

Die: 600 kcmil Copper, 400 kcmil AL/CU, Green 94 x

488-7881

490-6016

Die: 6 AWG Copper, 8 AWG AL/CU, Blue 24 x

490-6017

Die: 1/0 Copper, 2 AWG AL/CU, Pink 42 x

490-6018

Die: 8 AWG Copper, 10 AWG AL/CU, Red 21 x

490-6019

Die: 2 AWG Copper, Brown 33 x

490-6020

Die: 3/0Copper,Org/Tan 50 x

490-6021

Die:4/0Copper, Purple/Olv 54x

490-6022

Die: 250 kcmil Copper, Yellow 62 x

JULY 2018 Diagnostic Tools

1-191

Electric Drive Tools

Lockwire Tool

Essential Tool

• Used to eliminate loose electrical connections

• Allows very precise twisting and cutting of

by precisely twisting and tightening 5P-6029

wires in order to attain tight and

Model Usage: 621G, 623G, 627G, 631G, 637G,

Lockwire on 7D-1962 Connector

dependable electrical connection

657G Motor Graders; D7E Tractor (electric drive)

• Forged alloy steel with black oxide finish

Warranty: Manufacturer’s

Part Number

Description

314-8478

Lockwire Tool

Generator and Motor Assembly Tools

Essential Tool

• Used to install electrical rotors into generator

• KENR5166, D7E Track-Type Tractor, Machine

and final drive motors during assembly

System, Disassembly and Assembly

Model Usage: D7E Track-Type Tractor (electric

drive)

• Rotor installer assembly fits into generator/

Procedure to make tooling guide strips

motor housing

Warranty: Caterpillar ^®Six Months

Cut the 333-9726 UHMW Film into four

• Installer rings are made from light-weight,

equal strips 7.62 x 63.5 cm (3 x 25 in).

durable plastic to prevent damage to

Loosen eight retainer ring bolts using a

components

5/16 inch Allen wrench.

• Guide strips are made from UHMV Static-

Remove and discard old guide strips.

Dissipative Polyethylene Film for smooth

rotor insertion and to protect windings from

Install new guide strips by bending and

damage

slipping end between two rings. Guide

strips must be equally spaced around ring.

• 333-9726 UHMW Polyethylene Film [61.0

x 63.5 cm (24 x 25 in)] is available to make

Adjust guide strip length (bottom of large

replacement guide strips (one sheet makes

ring to lower end of guide strip) to 54.6 cm

four strips)

(21.5 in) on 320-9895 and 51.0 cm (20.0 in)

on 320-9896.

Reference

Tighten eight bolts to 14 ± 2 Nm

• KENR5162, D7E Track-Type Tractor,

(124 ± 18 in lb).

Powertrain, Disassembly and Assembly

Item

Part No.

Description

320-9895

Prop Mod Tool Assembly

320-9896

Generator Tool Assembly

333-9726

UHMWPolyethyleneFilm,61.0x63.5 cm(24x25in)

Rotor Alignment Pin

Model Usage: D7E Track-Type Tractor (electric

• Used to prevent damage to electric drive

• Made of light-weight aluminum for easy

drive)

generator rotor and stator when removing or

handling and also corrosion resistance

installing

Warranty: Caterpillar ^®Six Months

• Weighs11.8 kg (26.0 lbs)

• Blunt end threads onto rotor shaft (use a

Reference

194-3553 Rolling Head Pry Bar or 292-9214

Spanner Wrench in 12.7 mm [0.5 in] cross-

• KENR5162, Power Train Disassembly and

drilled hole to install or remove)

Assembly

Part Number

Description

326-9426

Rotor Alignment Pin

JULY 2018 Electric Drive Tools

15-1

Electric Drive Tools

Adapter Assembly

Essential Tool

Reference

• Must be used with 1U-5750 Engine Stand

Model Usage: D7E Track-Type Tractor (electric

• NEHS1086 Tool Operating Manual,

• Allows component to be positioned for

drive)

322-3968 Adapter Assembly, 322-3969

disassembly, assembly, and maintenance

Adapter Assembly

Warranty: Caterpillar ^®Six Months

• Used with additional required hardware

322-3968 Adapter Assembly

Specifications

• Used to support electric drive propulsion

• Working load limit: 1134 kg (2500 lbs)

Module (EDPM)

• Weight: 64 kg (141 lbs)

Item

Part No.

Description

Qty.

8L-6059

Socket Head Bolt, 1-8 x 63.5 mm (2.50 in) long

439-3939

Link Bracket

—

8T-9400

Bolt, 7/8 x 63.5 mm (2.50 in) long

5P-8249 (Used to attach 439-3939 Link

—

Hard Washer

Brackets to D7E EDPM)

322-3969 Adapter Assembly

• Used with additional required hardware

• Used to support generator

Specifications

• Must be used with 1U-5750 Engine Stand

• Working load limit: 561 kg (1237 lbs)

• Allows component to be positioned for

• Weight: 38 kg (84 lbs)

disassembly, assembly, and maintenance

Item

Part No.

Description

Qty.

333-3761

Ratchet Strap

1D-4635

Hex Head Bolt, 1-8 x 63.5 mm (2.50 in) long

8T-5361

Hard Washer

439-3939

Link Bracket

—

8T-9400

Bolt, 7/8 x 63.5 mm (2.50 in) long

—

5P-8249

Hard Washer

Rollover Bracket Assembly

Essential Tool

• Used to assist in disassembly and assembly of

• ”Conduit” is stamped in flat mounting plate of

electric retarder (grid assembly)

tooling to indicate correct position of electric

Model Usage: 795F AC Off-Highway Truck

- moves electric retarder from a vertical

retarder on tooling

Warranty: Caterpillar ^®Six Months

position to a horizontal position

• Includes 309-2794 Hook Chain Assembly

• Used with a suitable forklift and overhead

(not shown)

lifting device

Reference

• Fork pockets allow transport of electric

• KENR8727, 795F AC Off-Highway Truck,

retarder after rollover procedure

Machine Systems, Electric Retarder,

• Weight: 398.6 kg (884.9 lb)

Disassemble and Assemble

Part Number

Description

341-1462

Rollover Bracket Assembly

Well Stimulation Pump Threaded Adapter

Model Usage: Fluid End and Power End 2500,

• Threaded adapter for use with slide hammer

• Used for pulling out caps/plugs and pulling

2250 hp Well Stimulation Pumps

plungers

• 1-8 UNC to 1/2 - 13 UNC thread adapters

Warranty: Caterpillar ^®Six Months

Part No.

Description

Dimensions

Weight

101.6L x 25.4W x 25.4H mm

451-6478

Well Stimulation Pump ThreadedAdapter

0.45 kg (1 lb)

(4 x 1 x 1 in)

15-2 JULY 2018 Electric Drive Tools

Electric Drive Tools

Storage and Shipping Stand

Essential Tool

• Used to ship and store the alternator and

• Rectangular tubes provide easy lift and

traction motor

transport, using a suitable lift truck

Model Usage: 795F AC Off-Highway Truck

• Covered container is designed to protect

• End panel door allows access for rotating

Warranty: Caterpillar ^®Six Months

alternator or traction motor from dirt,

alternator or traction motor per

debris and contamination

approved maintenance procedures, during

long term storage

• Alternator or traction motor is bolted to

brackets on base assembly

• Built-in desiccant pack for humidity control

• Lifting points on cover are for removing or

Specifications

installing cover only (cover lift points are

• Overall size (L x W x H): 2 x 1.8 x 1.5 m

NOT to be used for lifting the entire stand

(79 x 71 x 61 in)

assembly)

• Weight: 1164 kg (2585.6 lb)

Part Number

Description

329-5130

Storage andShippingStand

Traction Motor R&I Tool

Model Usage: 793F AC and 795F AC

• Used to remove and install the electric motor

• Tool is equipped with a tool box for storage of

Off-Highway

of 793F AC and 795F AC Off-Highway Trucks

the support legs when not in use

Warranty: Caterpillar ^®Six Months

• Tool has fork tubes used during the remove

Reference

and install procedure

• KENR8715, 795F Series AC Off-Highway/

• An adjustment screw allows for fine

Tractor Disassembly and Assembly

adjustment of motor in order to assure bolt

hole alignment during assembly

Specifications

• Length: 1776 mm (69.92 in)

• Tool is equipped with support tubes used

• Width: 1372 mm (54.02 in)

during the transport of the traction motor to

• Height: 1460 mm (57.48 in)

eliminate the possibility of damage to motor

• Weight: 1108.35 kg (2443.5 lbs)

• Working Load Limit: 4535.92 kg (10,000 lbs)

Part Number

Description

360-7460

Traction Motor R&I Tool

Brace Assembly Support

Model Usage: 793F AC

European Union Compliant, CE marked

Specifications

Warranty: Caterpillar ^®Six Months

• Used to safely support 793F AC motors on the

• Dimensions: 635 x 231 x 248 mm

360-7460 Traction Motor Removal Tool

(25.0 x 9.1 x 9.8 in)

• Weight: 18 kg (41 lb)

Reference

• Material: Steel

• NEHS1075, Tool Operating Manual

Part Number

Description

443-3173

Brace Assembly Support (left)

443-3174

Brace Assembly Support (right)

15-2 JULY 2018 Electric Drive Tools

Electric Drive Tools

Cord Grip Wrenches

Model Usage: 795F AC Off-Highway Truck

• Used to remove cable gland nuts on electrical

• Helps prevent damage to gland nut, cable,

cabinet

and electrical cabinet

Warranty: Caterpillar ^®Six Months

• Split socket fits over cable bundle

• SWsize marked on each socket for easy

identification

• Swivel handle (bail) provides leverage to

loosen and tighten gland nut

Item

Part No.

Description

ID Mark

Socket Hex Size

Socket Height

Height w/ Handle

345-2356

CordGripWrench

SW-35

35 mm

60.5 mm

219 mm

349-7457

CordGripWrench

SW-36

36 mm

60.5 mm

158.0 mm

345-2357

CordGripWrench

SW-54

54 mm

98.8 mm

281.7 mm

349-7458

CordGripWrench

SW-60

60 mm

98.8 mm

206.5 mm

Reaction Arm

Essential Tool

• Removes and installs steering linkage nuts

Reference

Model Usage: 795F AC Off-Highway Truck

• Used with Hydraulic Torque Wrench and

• KENR8727, 795F AC Off-Highway Truck,

234-6041 Impact Socket (4-1/4 in)

Machine Systems, Disassembly and

Warranty: Caterpillar ^®Six Months

Assembly, Steering Arm Remove and Install

• 5 set screws secure tool onto torque wrench

• Preventsrotation of torque wrench under

Specifications

load when loosing or tightening steering arm

• Length: 686 mm (27.0 in)

linkage nuts

• Width: 102 mm (4.0 in)

• Welded steel construction for long service life

• Height: 76 mm (3.0 in)

Part Number

Description

010-2597

HexSocketSetscrew,3/8-16 x 25.4 (1.0in)long, qty. 5

Disassembly and Assembly Tools

Model Usage: 795F AC Off-Highway Truck

Warranty: Caterpillar ^®Six Months

• Used to disassemble and assemble the

• Made as ordered (MAO)

electric motor on the 795F Off-Highway Truck

Reference

• Consists of 2 spanner wrenches, 6 pullers and

• KENR8715, 795F Series AC Off-Highway

2 tube assemblies

Truck Power Train Disassembly and Assembly

• Material: Steel

Manual

Part No.

Description

Function

Dimensions

Weight

331-1634

Spanner Wrench

Used to remove and nstall lock nut

190 x 752 x 142 mm (7.48 x 29.61 x 5.59in)

8.55 kg (18.85lb)

331-1635

Puller

usedto remove seal,bearing retainer and bearing

336 x 470 mm (13.23 x 18.50 in)

44.10 kg (97.22lb)

331-1636

Puller

used to remove end bracket

305 x 364 mm (12.01 x 14.33 in)

21.60 kg (47.62lb)

331-1637

Tube Assembly

used to remove/install main rotor and end bracket out of housing

215 x 1530 mm (8.46 x 60.24 in)

140 kg (308.65lb)

331-1638

Puller

used to remove seal ring

200 x 320 mm 7.87 x 12.60 in)

5.50 kg (12.13lb)

331-1639

Puller

used to remove bearing

288 x 424 mm (11.34 x 16.69 in)

34.30 kg (75.62lb)

331-1640

Puller

used to remove seal ring

308 x 488 mm (12.13 x 19.21 in)

34.30 kg (75.62lb)

331-1641

Spanner Wrench

used to remove and install lock nut

152 x 450 x 90 mm (5.98 x 17.72 x 3.54 in)

4.00 kg (8.82 lb)

331-1642

Tube Assembly

used to remove/install main rotor and end bracket out of housing

133 x 350 mm (5.24 x 13.78 in)

18.10 kg (39.90lb)

331-1643

Puller

used to remove seal ring

185 x 185 mm (7.28 x 7.28 in)

5.15 kg (11.35lb)

JULY 2018 Engine Tools

3-11

Engine Tools

AIR INDUCTION

Aftercooler Testing Plugs

Part No.

Description

367-7435

Vented Plug - Rubber Diameter 49 mm

378-4525

Non-Vented Plug -RubberDiameter 33.5mm

378-4526

Non-Vented Plug - Rubber Diameter 49 mm

Pressurizer Assembly

Essential Tool

• Usedto seal air induction system to test for

• Requires one pressurizer tool for each air

air leaks temporarily - replaces primary and

cleaner (797F Off-Highway Truck requires four)

Model Usage: 793F, 795F, and 797F Off-Highway

secondary air filters

Truck

• Each tool features a quick-disconnect air

• Used with shop air supply and dealer supplied

fitting and a preset pressure relief valve

Warranty: Caterpillar ^®Six Months

0 to 70 kPa (0 to 10 PSI) pressure gauge

• 9H-5548 O-ring Seal is serviced separately

Part Number

Description

321-6022

Pressurizer Assembly

Differential Pressure Gauge

Model Usage: Multiple Engine Models

• Used to monitor aftercooler pressure

• For maximum accuracy, calibrate gauge in

drop in applications with crankcase fumes

position used

Warranty: Caterpillar ^®Six Months

recirculation

• Magnahelic gauge with high pressure option

• Minimize risk of engine reliability problems

Specifications

• Helps eliminate premature plugging of

• Accuracy: ±2% of full scale

aftercooler cores

• Weight: .51 kg (18 oz)

• Increase service life of air cleaner

• Range: 0— 101 cm (0— 40 in) of water

• Eliminates need for using two gauges

• Minor divisions: 1.0

• Installs across air side of aftercooler core

• Temperature range: (-6° to 60°C) 20° to 140°F

• Measures differential pressure continuously,

regardless of fluctuation in system pressure

• Maximum pressure: 551 kPa (80 PSI)

Part Number

Description

152-2067

Differential Pressure Gauge

Alignment Tool

Model Usage: 797 Off-Highway Trucks

• Aligns bellows on the 797 Off-Highway Truck

Specifications

Warranty: Caterpillar ^®Six Months

• Used to aid in rework procedure

• Dimensions: 545 x 327 mm (21.46 x 12.87 in)

• Weight: 14 kg (30.9 lb)

Reference

• REHS6084, Procedure to Retrofit Exhaust

Group on 797F Off-Highway Truck

Part Number

Description

380-5368

AlignmentTool

JULY 2018 Engine Tools

3-11

Engine Tools

AIR INDUCTION

Bellows Alignment Tool

Model Usage: 777B, 777D, 785D, 789D, 793F,

• This tool allows the technician to properly

795F, 797B using the 306-0297 exhaust bellows

align the exhaust piping before the

installation of the 306-0297 bellows.

Warranty: Caterpillar ^®Six Months

Part No.

Dimensions

Weight

471-0307

287 x 335 x 372 mm (11.3 x 13.2 x 15 in)

5 kg (11 lb)

Exhaust Saddle Clamp Alignment Fixture

Model Usage: 797 High-Altitude Mining Trucks

• Aligns the saddle clamps for the exhaust

• Potential labor reduction of approximately

system on 797 high-altitude mining trucks

one hour

Warranty: Caterpillar ^®Six Months

• Reduces stress on technician

Part No.

Description

Dimensions

Weight

470-1585

Exhaust SaddleClampAlignmentFixture

349 x 240 mm (13.8 x 9.5 in)

3.2 kg (7.05 lb)

Turbocharging Reconditioning Tools

Model Usage: Multiple Engine Models

The tools needed to service a particular

Reference

turbocharger can be determined from the

Warranty: Caterpillar ^®Six Months

• SMHS6854, Special Instruction

following charts.

Part No.

Description

3LK

4, 4A, 4C

4B, 4D

V4HD, V4MD

4MD, 4ME

4HD

F, E

9S-6343

Cartridge Fixture (replaces FT0622)

9S-6363

Fixture Group (replaces FT0621)

Turbine Shaft-Measuring Pins and Holder

Model Usage: Turbocharger Turbine Shaft Seal

• Various-sized gage pins and the universal

• Allows precise determination that the seal

Groove

holder allow proper and precise measurement

groove is worn past its limits

of the shaft seal groove.

Warranty: Manufacturer’s

SL No.

Part No.

Description

Diameter

Weight

1.52 to 7.71 x 136.52 mm

502-8946

Pin Holder

0.018 kg (0.039lb)

(0.061 to 0.2505 x 5-3/8 in)

502-8948

3.302 x 50.8 mm (0.13 x 2 in)

0.003 kg (0.006lb)

502-8949

2.591 x 50.8 mm (0.102 x 2 in)

0.002 kg (0.004lb)

502-8950

1.765 x 50.8 mm (0.07 x 2 in)

0.001 kg (0.002lb)

502-8951

1.740 x 50.8 mm (0.069 x 2 in)

0.001 kg (0.002lb)

502-8952

1.689 x 50.8 mm (0.066 x 2 in)

0.001 kg (0.002lb)

502-8953

1.676 x 50.8 mm (0.066 x 2 in)

0.001 kg (0.002lb)

502-8954

1.659 x 50.8 mm (0.065 x 2 in)

0.001 kg (0.002lb)

502-8956

1.651 x 50.8 mm (0.065 x 2 in)

0.001 Kg (0.002 Lb)

3-2

JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Manufacturer: AiResearch

Part No.

Description

T12

T114

T18

T24

T3019

T04

TV81

TW81

Fixture

9S-6363

Group

Cartridge

9S-6343

Fixture

Fixture Assembly and Turbine Holders

• Disassembles turbocharger rotating

• Set of 4 turbine holders available to hold

assemblies by positioning turbine wheel in

AiResearch turbine wheels

9S-6343 assembly for shaft nut removal

• Frame of fixture retains holder in place

• Contains sockets required to hold Schwitzer

turbine wheels

Item

Part Number

Description

9S-6343

Fixture Assembly (replaces FT0622)

Turbine Holders (not serviced)

C7.1 Turbocharger Alignment Tool

Model Usage: C7.1 Engines

• Used to counterbalance the turbocharger for

• Used in assembly and removal of

easier installation and alignment

Turbocharger

Warranty: Caterpillar ^®Six Months

• Material: Steel

Part Number

Description

Size

Weight

C7.1 Turbocharger

Counter balance:

370-4653

3.13 kg (6.9 lbs.)

AlignmentTool

80 mm dia. x 175 mm long

Wrench Assembly

Model Usage: C7.1 Marine Engines

European Union Compliant, CE marked

• Special design of tool allows the studs to be

properly torqued

Warranty: Caterpillar ^®Six Months

• Allows easy access to turbo mounting studs

Part No.

Description

Dimensions

Weight

507-8163

Wrench Assembly

147.8 x 65.8 x 16 mm (5.81 x 2.59 x 0.63 in )

0.142 kg (0.31lb)

JULY 2018 Engine Tools

3-3

Engine Tools

AIR INDUCTION

Turbocharger Fixture Group

• Used for disassembly and assembly of current

• In either position, mounting plate can be

and non-current turbochargers

rotated to 8 fixed positions in 360°

• Mounting plate tilts 90° so turbochargers can

be positioned vertically or horizontally

Part Number

Description

9S-6363

Turbocharger Fixture Group

Snap Ring Pliers

Model Usage: Multiple Engine Models

• Used to remove snap rings from deep bores in

• Pins made from 1.04 mm (0.041 in) diameter

turbocharger housings and other components

piano wire

Warranty: Caterpillar ^®Six Months

• Plier tips slightly off center to improve

visibility

Part Number

Description

1U-5429

Snap Ring Pliers

Feeler Gauge Assembly

Essential Tool

• Used to ensure corrugations in exhaust

• Heavy-duty, spring-steel feeler gauge with

manifold bellows are properly aligned

steel handle is shaped to reach all sides of

Model Usage: C175-16 Generator Set Engine

bellows

• Bellows corrugations must be checked when

Warranty: Caterpillar ^®Six Months

exhaust manifold is installed on engine and

• Tool is black oxide coated to prevent corrosion

turbocharger

Reference

• Properly shaped and aligned corrugations will

• RENR7466, C175-16 Generator Set Engine,

extend bellows service life

Disassembly and Assembly

Part Number

Description

304-9576

Feeler Gauge Assembly

Bellows Tool Assembly

Essential Tool

• Used to remove and install turbocharger

• 306-7948 Inner Ring Segments (four per tool)

exhaust bellows

and 2N-2658 Socket Head Screw (16 per tool)

C175-16 Generator Set Engine

are serviced separately

• Fits over bellows to maintain proper shape

Warranty: Caterpillar ^®Six Months

and help prevent deforming of inlet and outlet

• Service/Repair Part: 306-7648 Ring

• Covers and protects bellows during

Reference

disassembly and assembly

• RENR7466, Service Manual, C175-16

• Two-piece design with hinge and latch allow

Generator Set Engine, Disassembly and

quick installation and removal

Assembly

Part Number

Description

304-9575

Bellows Tool Assembly

3-4

JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Bellows Compression Tools

Model Usage: See Table

• Used to safely compress bellows for removal

• Used with 19 mm box end or ratcheting box

and installation

end wrench for quick assembly

Warranty: Caterpillar ^®Six Months

• New and improved design with PTFE pads

• Allows quick exchange of bellows assembly

474-3692, mechanically bolted to the bellows

without removal of surrounding components

tool assembly for added strength and

• Steel construction

durability

• Replaces discontinued396-9127

Bellows Tool

Used to Service

Model Usage and

Dimensions

Weight

463-4043

Part No.

Bellows Part No.

Description

C9.3, C13, C15,

C18, C27and C34

Tier 4 Interim &

83 x 83 x 112 mm (3.3 x 3.3 x

finalmachines

361-5661

324-9290

1.4 kg (9.7 lb)

4.4 in)

Does not require

rubber pads and

does not clamp on

474-3692

the convolutions

389-9659,

220 x 200 x 177 mm (8.6 x 7.9

421-4079

4.1 kg (9.1 lb)

ALL C175 engines

363-2086

x 7.0 in)

157 x 148 x 138 mm (6.2 x 5.8

421-4080

348-9252

3.0 kg (6.6 lb)

ALL C175 engines

x 5.4 in)

423-4329

210 x 200 x 93 mm (8.3 x 7.9

440-0210

315-7909

3.0 kg (6.7 lb)

ALL C175 engines

x 3.7 in)

421-4079

C175 HAA 793F

240 x 141 x 217 mm (9.4 x 5.5

443-7540

354-3510

4.5 kg (9.8 lb)

and 795F Turbine

x 8.5 in)

Outlet

C175 HAA 793F

270x 104 x 234 mm (10.6 x 4.1

443-7542

258-8016

4.4 kg (9.7 lb)

Front Turbine

x 9.2 in)

Outlet

C175 HAA 793F

206 x 162 x 204 mm (8.1 x 6.4

Exhaust Bypass

421-4080

443-7543

344-0079

4.4 kg (9.6 lb)

x 8.0 in)

and Rear Turbine

Inlet

C175 HAA 797F

270x 177 x 234 mm (10.6 x 7.0

443-7544

365-6532

5.3 kg (11.7 lb)

Rear Turbine

x 9.2 in)

Outlet

C175 HAA 793F

144 x 178 x 184 mm (5.7 x 7.0

452-6804

443-5940

3.9 kg (8.5 lb)

and 795F outboard

x 7.2 in)

turbine inlet

456-6428

449-7299

178 x 183 x 83

3.36 kg (7.41 lb)

C175 Engines

440-0210

All C175 Engines

463-4043

291-5165

200 x 110 x 157mm

5.2 kg

Bellows Tool

Assembly

Replacment PTF Pads:

Replacement

Used on Bellows

Model Usage and

PTF Pad

Dimensions

Weight

Tool Part No.

Description

443-7540

Part No

487-8644

421-4079

76 x 40 x 7 (3 x 1.5 x .25 in)

0.03 kg

C-175

487-8645

421-4080

76 x 40 x 7 (3 x 1.5 x .25 in)

0.03 kg

C-175

474-3692

463-4043

76 x 40 x 7 (3 x 1.5 x .25 in)

0.03 kg

C-175

487-8644

487-8645

524-9345

524-9346

473-7102

456-6428

76 x 40 x 7 (3 x 1.5 x .25 in)

.03 kg (.03 lb)

C-175

76 x 32.3 x 3.2 (3 x 1.3 x 0.13

487-8644

421-4079

C-175

in)

487-8645

421-4080

76 x 33 x 3.2 (3 x 1.3 x 0.13 in)

C-175

524-9345

440-0210

76 x 33 x 3.2 (3 x 1.3 x 0.1 in)

C-175

JULY 2018 Engine Tools

3-5

Engine Tools

AIR INDUCTION

PTF Pads for Bellows tools

Model Usage: C175

• More robust bellows tool frame and hardware

• Replaceable PTF pads on bellows tools

on bellows, 421-4079, 421-4080

Warranty: Caterpillar ^®Six Months

Pad Part No.

Used to Service Bellows Tool Part No.

Dimensions

487-8644/487-8645/

487-8644

421-4079

474-3692/473-7102

487-8645

421-4080

474-3692

463-4043

76 x 40 x 7 mm (3 x 1.5 x 0.25 in)

473-7102

456-6428

524-9360

452-6804

421-4079/421-4080/

463-4043/456-6428

Alignment Tool

Model Usage: G3500C, E, H Engines

• This tool ensures the exhaust manifolds

• Prevents premature failure of the bellows due

are aligned correctly for installation of the

to misalignment

Warranty: Caterpillar ^®Six Months

bellows.

Part No.

Description

Dimensions

Weight

512-6300

AlignmentTool

203 x 109 x 132 mm (8 x 4.3 x 5.2 in)

3.2 kg (7.05 lb)

Serviceable Parts

1L-8497

Retaining Ring

28 mm (1.1 in)

Wastegate Tool Kit

Model Usage: C-15 Engine

• Used to test and adjust wastegate setting

Warranty: Caterpillar ^®Six Months

Item

Description

Hose, 6.35mm (0.25in)inside diameter (notincluded)

Item

Part Number

Description

—

215-2592

Wastegate Tool Kit

Service/Repair Parts

213-4269

Adapter

8C-3996

Setscrew-socket (3 required per collet set)

214-0788

Regulator

215-2648

Toggle Valve

215-2649

Connector

7B-0192

Cross Fitting

214-0787

Pressure Gauge

JULY 2018 Engine Tools

3-7

Engine Tools

AIR INDUCTION

Turbine Shaft TPS57 Turbocharger Socket

Essential Tool

• Used to remove and install turbocharger shaft

• Thread: M24 x 2

bearings

Model Usage: G3606 and G3612 Engines

• Square drive: 1/2 inch

• Socket threads onto shaft and pulls or pushes

Warranty: Caterpillar ^®Six Months

Reference

bearing

• REHS0556, Special Instruction, Disassembly

• Heat-treated for added durability

and Assembly of the Water Cooled TPS57

Turbocharger

Part Number

Description

180-5286

Turbine Shaft TPS57 Turbocharger Socket

Turbocharger Counterbalance Tool

Model Usage: C7.1

• Aids in re-assembly of C7.1 turbocharger

Specifications

Warranty: Caterpillar ^®Six Months

• Ensures the turbochargers are correctly

• Dimensions:175 x 80x 80 mm

positioned.

(6.9 x 3.1 x 3.1 in)

• Weight: 3.14 kg (6.9 lb)

Part Number

Index Description

370-4653

Turbocharger Counterbalance Tool

Bendix Air Compressor Test Kit

Essential Tool

• Allows technician to accurately troubleshoot

online air system on engine with Bendix Air

Model Usage: All Cat Truck Engines with Bendix

Compressor

Air Compressor

Warranty: None - Considered a Consumable

Part Number

Description

261-0940

Bendix Air Compressor Test Kit

3-8

JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Turbo-Charger Balancing Machines

• Overhead drive arm with

Model Usage: C4.4

with auto shut-off and braking

variable speed motor

Warranty: Manufacturer's, For repair parts,

• Spindle RPM range 100-3,500

troubleshooting, or other service information

• Machine resolution: 0.002 Gm-mm

contact CWT Industries, 4708 S. Old Peachtree

• Non-contact position and speed sensor

Road, Building #300, Norcross, GA 30071

• Standard shaft retention safety arm

FAX: (770) 446-5727, PH 1-800-449-1849

• Overhang mounting hardware for overhung rotor

• Real-time interface when there is a wifi or

designs

LAN connection which expedites remote

• Horizontal end-stop tooling to control lateral traversing

diagnostics and troubleshooting services from

• Power requirement: 120 volt/60 Hz/single phase, 12

our supplier

amps

• Custom software program which assigns

maximumunbalancepositiontodetermine

473-7087 balancer suited for engines with larger

where the unbalance is located and how

turbochargers from C175 through the 3600 series

much material should be removed from the

engines

rotors

• 4,600 Lb. mineral-filled bBase with 7-gauge steel

and wheels

encapsulation

• Designed to handle a range of turbos that can

• Machine dimensions: 88” wide x 58” deep x 72.5” tall

be serviced with one machine

with door closed (80” door open,) 4,950 lb total weight

• Touch screen ISO calculator to automatically

• Counter-balanced safety enclosure with electronic

determine balance tolerance based on

intrusion lock-out

cumulative weight

• CWT proprietary “Third Plane” software with single-

• Provides technician balance references

owner lifetime licensing software upgrade

without factory specifications

• Windows 8.1 operating system and ISO

• Records and stores your data, including

specific setup parameters and tolerances for

specific Cat^®part numbers

• Printable before-and-after reporting

capabilities

The 473-7085 balancer suited for engines

Part No.

473-7085

473-7087

sized C4.4, up to and including the C175

Unbalance Resolution

0.1 g/mm

1.0 g/mm

• 1100 Lb. Mineral-filled weldment base

Position Encoding Resolution

1.0 degree per revolution

• Machine dimensions: 54” wide x 36” deep

Weight Capacity

23 lb total

200lb total

x 58” tall with door closed (68” door open),

Motor

0.25 hp DC

2 hp DC

1,400 lb total weight

(1 hp optional)

(3 hp optional)

• Counter-balanced safety enclosure with

Electrical Requirements

115 v, 15 amps, 60 hz

electronic intrusion lock-out

230 v, 8 amps,50/60 hz (optional)

• CWT proprietary “Third Plane” software with

Machine Width

52”

84”

single-owner lifetime licensing software

Machine Depth

34”

52”

upgrade

MaximumWorking Diameter

8.0”

32.0”

• Windows 8.1 operating system and ISO

Machine Weight

1,400 lb

4,950 lb

1940/1 calculator software

Spindle RPM Range

100-3,500

100-4,000

• Permanent calibration and unlimited job

set-up files storage with “One Touch” history

Machine Resolution

0.002 gm-mm

0.0008 oz-in

recall

Safety Enclosure

ISO 7475 Class C

• Direct (CAT 5 or wi-fi) communication

capabilities

• 22” touch screen control with manual back-up

hardware

• Hard-bearing design for weights up to 20 lb

• Maximum work part diameter 8.00” ,

maximum length 20”

3-10 JULY 2018 Engine Tools

1940/1 calculator software

• Permanent calibration and unlimited job

set-up files storage with “One Touch” history

recall

• Direct (CAT 5 or wi-fi) communication

capabilities

• 22” touch screen control with manual back-up

hardware

• Hard-bearing design for weights up to 200 lb

• Maximum work part diameter 31,” maximum

length 60”

• Overhead drive arm with 3HP variable speed

motor with auto shut-off and braking

• Spindle RPM range 100-4,000

• Machine resolution: 0.0008 oz-in

• Non-contact position and speed sensor

• Vertical height roller adjustments

• Standardshaft retention safety arms per

stanchion

• Overhang mounting hardware for overhung rotor

designs

• Horizontal end-stop tooling to control lateral

traversing

• Internal lighting.

• Power requirement: 240 volt/60 Hz/single phase,

30 amps

JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Twin Turbocharger Alignment Tool

Model Usage: C7.1

• Used to correctly align turbochargers for

Specifications

bellows assembly

Warranty: Caterpillar ^®Six Months

• Dimensions: 300 x 177 x 90 mm

(11.8 x 7.0 x 3.5 in)

• Weight: 3.27 kg (7.2 lb)

Part Number

Description

365-8434

Twin Turbocharger Alignment Tool

Alignment Tool (Air Lines)

Model Usage: C175-20

• Air lines alignment tool bracket mounts to

• Used during the assembly of the air inlet and

the front of the engine and allows quick and

exhaust module

Warranty: Caterpillar ^®Six Months

accurate alignment of the bellows for the

aftercooler.

Part No.

Description

Dimensions

Weight

513-0256

Air Lines Alignment Tool

928 x 643 x 326 mm (36.5 x 25.3 x 12.8 in)

11.3 kg (25 lb)

Exhaust Elbow Gasket Seal Installers

Model Usage: C32 Genset Air Lines Using the

• Gasket installer is needed for C32 genset

• Installs the 521-2848 metal seal quickly and

Metal 521-2848 Exhaust Gasket

exhaust lines.

easily on to exhaust elbows

Warranty: Caterpillar ^®Six Months

S.No

Part No.

Description

Dimensions

Weight

Pusher Tool (C32)

533-1138

dia 110x 39mm(dia4.3x1.5in)

0.1 kg (0.2 lb)

(Exhaust Elbow Gasket)

Pilot Guide (C32)

533-1139

dia 101.7 x 30mm(dia 4 x 1.2in)

0.3 kg (0.5 lb)

(Exhaust Elbow Gasket)

533-1138

533-1139

3-12 JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Diesel Particulate Filter Cleaner Adapter Group

Model Usage: Cat^®Engines

This adapter group services this discontinued fully automated computer-controlled cleaning process

which utilizes pulsed air.

Warranty: Caterpillar ^®Six Months

SERVICEABLE PARTS FOR DISCONTINUED-319-2189:

Part Number

Description

319-2190

DPF Cleaner Adapter Group

319-2190 DPF Cleaner Adapter Group Contains the following:

319-1834

Cone, 27.94 cm (11 in)

319-1835

Cone, 33.02 cm (13 in)

319-1836

Cone, 38.10 cm (15 in)

319-1838

Adapter (Lower), Large

319-1839

Adapter(Lower), Small

Optional Accessories include NETG5056 DPF Cleaner Software and the following:

319-2192

Mass Transit Bus Adapter (with 319-1835 Cone)

373-2992

CT660 DPF Adapter Ring

373-9826

Tier 4 DPF Adapter Ring (pin and slot design)

discontinued-319-2189

Exhaust Manifold Alignment Pins

Model Usage: C7.1, C6.6, C4.4

• Used to align exhaust manifold and gaskets to

cylinder head

Warranty: Caterpillar ^®Six Months

Part Number

Dimensions

Weight

366-1819

63x 11.8 mm (2.48x 46in)

.039 kg (0.086lb)

366-1820

63x 13.8mm (2.48 x .54in)

.051 kg (0.112lb)

Differential Pressure Regulator Testing and Reconditioning Apparatus

Model Usage: Multiple Engine Models

• Required to test and calibrate differential

References

pressure regulators

Warranty: Caterpillar ^®Six Months

• FE035027, Special Instructions

• Basic test apparatus required for fuel

• FE034610, Special Instructions

operated pressure ratio controls and exhaust

bypass valves

• Additional parts required for pneumatic

pressure ratio control

Item

Part Number

Description

Basic Apparatus

4L-9555

Cover

3B-7722

Bushing-Pipe-Reducing 3/8 in-18 NPTF to 1/4 in-18 NPTF

3B-7276

Nipple

5L-3252

Cover

Calibration Plate

Rod

3B-7263

Nipple - Pipe

3B-7719

Coupling

JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Oven for Baking Saturated DPFs

Model Usage: All

CE Certified

• Ensures appropriate time and temperature are

achieved in order to turn the soot to ash so it

Warranty: Caterpillar ^®Six Months

• With the oven's smart technology, it will

can be removed

monitor the DPF during the regeneration

process, making sure there is no uncontrolled

• Six preheat, regeneration and control settings

regeneration to the filter.

for different applications.

• As the oven temperature increases, the DPF

• Front-loading for easy positioning

will start its own regeneration process.

• Programmable temperature controls

• If the temperature gets too high from the

• Single-push button start

regeneration of the DPF, the oven will pause

until the DPF temperature drops and has

Specifications

stopped its own regeneration. This helps to

• Internal Dimensions: 24 x 36 x 24 in

control the temperature of the DPF to prevent

overheating. The oven will then continue its

Reference

cycle until finished.

• REHS8180 DEF Maintenance and Cleaning

• REHS5045 DEF Maintenance and Cleaning

Part No.

Description

481-9987

Oven for Baking Saturated DPFs

Compact Diesel Particulate Filter (DPF) Cleaner

Model Usage: All 2007 and Newer Truck Engines

European Union Compliant, CE marked

Other jurisdiction may require the use of a

and Tier 4 Engines with Diesel Particulate Filters

HEPA filter or may otherwise apply additional

• Used to clean diesel particulate filters (DPF)

requirement to the cleaner. Dealers and

Warranty: Manufacturer’s

from 15.3 cm (6.0 in) to 35.6 cm (14.0 in)

customers are responsible for obtaining their

Used with: 367-8959 Ring & Seal Kit, Small

•

own legal advice regarding the operation of the

371-3749 Ring & Seal Kit, Medium 364-6044

cleaner in their respective jurisdiction and the

Ring & Seal Kit, Large 366-6780 Ash Disposal

proper disposal of ash.

Kit 366-6781 HEPA Filter Kit 376-4807 HEPA

* European users can use any HEPA Vacuum

Vaccum System (optional) 376-4808 HEPA

system that produces a minimum of 80 in H2O

Replacement Filter (optional)

static pressure and 100 cfm volumetric flow rate

• Cleans filters in approximately one hour or

Specifications

less

• Filter Diameter Range:

• Requires no expensive consumables or

- 35.6 cm (14.0 in)

adapters

- 33.0 cm (13.0 in)

• Operates below 72.8 db (quiet)

- 30.5 cm (12.0 in)

- 25.4 cm (10.0 in)

• Operates on 24V DC or 110V AC (US) or 230

- 15.3 cm (6.0 in)

Volt AC (European)

For service or repair information please contact

• Operating Voltage Options:

NOTE: Dealers ordering the 364-5971 Compact

Cservice@klineind.com or call 616-396-3564

- 24V DC, 110V AC 60Hz (US)

DPF Cleaner have the option of ordering the

(prompt 1 for customer service)

- 230V AC/50 Hz AC (European)

376-4807 Vacuum and 376-4808 HEPA filter

- 120V AC/240V 60 Hz

(North America only).* Customer ordering

this option will have the cleaner and vacuum/

• Air Pressure: 689 kPa (100 PSI)

filter bundled in the same shipping container.

• Minimum Air Flow: 0.5 SCFM (16.5 SCFM)

To ensure the compliance with California Law,

customer must use a HEPAfilter thatcollects all

• Weight: 50 kg (110 lbs)

of the particulates. Our 376-4807 Vacuum and

• Dimensions: 1219 mm (48 in) H x 559 mm

376-4808 HEPA filter meets this requirement.

(22 in) L x 838 mm (33 in) Deep

Part Number

Description

364-5971

Compact DPF Cleaner

3-14 JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Slotted Socket

Essential Tool

• Used with 3/8 inch square drive wrench

• Five point hex (16 mm) design helps prevent

sensor damage

Model Usage: All Tier 4 Engines

• Cut out, deep-well design provides clearance

for sensor connector

• Socket is 78 mm (3.0 in) long with a durable

Warranty: Caterpillar ^®Six Months

chrome plated finish

Part Number

Description

349-3548

Slotted Socket

Socket, Oxygen Sensor

Model Usage: C175 and More

• New flare nut shallow slotted socket needed

• Special shallow depth allows easy access in

for NOx sensors on C175

tight spaces.

Warranty: Caterpillar ^®Six Months

• SWAG is 1 x 2 x 2 in.

Part No.

Description

Drive

Weight

554-5055

Socket, Oxygen Sensor

22mm(7/8in)and9.53 mm (3/8in)

0.25 kg (0.6 lb)

Slotted Socket (22 mm)

Model Usage: All Tier 4 Engines

• Used to easily remove the 359-9171 NOx

• Used where open-end wrench will not reach

sensor with a 22 mm hex

Warranty: Manufacturer's

Specifications

• Makes removal of any other sensor using a 22

• Dimensions: 22 X 101.6 mm (length: 4 in)

mm hex easy

• Weight: 0.12 kg (0.26 lb)

• Fits over the harness of the socket

Part Number

Description

468-8116

Slotted Socket

Socket Set

Model Usage: C3.4B

• Used with ½ inch square drive

• Socket sizes: 12, 14, 16, 17, 18, and 19 mm

Warranty: Caterpillar ^®Six Months

• Usedto remove the hex nut of the fuel lineon

• Includes storage box

C3.4B engines

Part No.

Description

Dimensions

Weight

528-5370

Socket Set

284.5 x 147.3 x 40.6 mm (11.2 x 5.8 x 1.6in)

0.5 kg (1.1 lb)

3-16 JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Slotted Socket

Essential Tool

• Used to remove and install 320-0576 Engine

• Five-point hex grips sensor base helping

Temperature Sensor

prevent damage to sensor

Model Usage: All Tier 4 Engines

• Used with 3/8 inch square drive wrench

• Length: 78 mm (3.07 in)

Warranty: Caterpillar ^®Six Months

• 17 mm deep-well socket with cut out provides

• Used to remove and install flame detect

clearance for sensor body

sensor on Cat^®Tier 4 Engines with Caterpillar

Regeneration System (CRS) heads.

• Chrome plated for corrosion resistance

Part Number

Description

342-9516

Slotted Socket

Socket

Essential Tool

• Removes 336-2011 temperature Sensor Group

• Chrome plated for corrosion resistance

Model Usage: SE60 Screed

• Used with 3/8 square drive wrench 18 mm

Specifications

deep-well socket with cut out provides

Warranty: Manufacturer’s

• Diameter: 26 mm (1 in)

clearance for sensor body

• Length: 84 mm (3.3 in)

• Six-point hex grips sensor base helps to

prevent damage to sensor

• Weight: 0.12 kg (0.3 lb)

Part Number

Description

466-5339

Socket

Turbo Speed Sensor Socket

Model Usage: 3500 Engines Equipped With

• Used to remove or install the TPS 44

• 19 mm deep-well socket with cut out side

TPS 44 Turbocharger

turbocharger speed sensor

• Five-point hex

Warranty: Caterpillar ^®Six Months

• 3/8 inch square drive

• Chrome plated

Part No.

Description

Length

Weight

491-4666

Turbo Speed Sensor Socket

89.9mm (3.5in)

.145 kg (5.115 oz)

JULY 2018 Engine Tools

Engine Tools

AIR INDUCTION

Wrench (30 mm throat), Wrench (122 mm throat)

Model Usage: 3176, 3176B, C-10, C-12, 3114,

• Used to properly tighten hard-to-reach 15 mm

• Helps prevent turbocharger gasket failures

3116, 3126 Engines

(0.59 in) nuts

• 2 wrenches fit almost all turbocharger

Warranty: Caterpillar ^®Six Months

• Used with .5" square drive torque wrench

installations

Distance Between

Part Number

Description

Size

Drive

Wrench Faces

Turbocharger Wrench, 30 mm

143-9730

15mm,12 point

12 in, square

266.7 mm (10.50 in)

(1.18in) reach throat

Turbocharger Wrench, 122 mm

143-9731

15mm,12 point

12 in, square

200mm(7.87in)

(4.8in) reach throat

Throttle Bearing Tool Assembly

Model Usage: G3512 Engines

• New service tool to replace the outboard

• Used with the 555-1602 bearing group to

bearing on the woodward throttle bodies

service the actuator group in the throttle

Warranty: Caterpillar ^®Six Months

Part No.

Description

Specifications

Weight

554-5061

Throttle Bearing Tool Assembly

Dia 76.2 x 127 mm ( Dia 3 x 5 in)

1.2 kg ( 2.7lb)

3-18 JULY 2018 Engine Tools

Engine Tools

COOLING SYSTEMS

Holding Fixture Assembly

Model Usage: 793D Mechanical Drive OHT

Reference

• Prevents bottom of radiator tank from being

crushed when removed from truck

Warranty: Caterpillar ^®Six Months

• RENR8334, 793 Off-Highway Truck

Disassembly/Assembly Engine Supplement,

• Allows use of fork lift with a 2722 kg

Modular Front End Remove/Install

(6000 lb) capacity, to move or store radiator

and cowling group once removed from truck

• Used to provide secure method for holding

and storing radiator and cowling group during

• Overall size (L x W x H): 305 x 229 x 236 cm

removal and installation of modular front end

(120 x 90 x 93 in)

Part Number

Description

348-4227

Holding Fixture Assembly

Tool Group

Essential Tool

• Used to hold radiator, with shrouding and

• Fixture assemblies have 3E-3879 Eyebolt

ladder, in vertical position

(M16 x 2) to allow easy lifting and positioning

Model Usage: 793F MD Off-Highway Truck

(part of assembly)

• Used with 175-7532 Radiator Support

Warranty: Caterpillar ^®Six Months

Assembly

• Uses 4K-7239 Dowels to locate fixture

assemblies on radiator support assembly (part

• Consists of 315-0227 Left-Hand Fixture

of assembly)

Assembly, 316-0649 Right-Hand Fixture

Assembly,mounting hardware

• Prevents damage to bottom of radiator

• Requires a minimum 2722 kg (6000 lb) forklift

to move fixture and radiator combination

Item

Part Number

Description

Quantity

—

315-0009

ToolGroup

315-0227

Left-Hand Fixture Assembly

316-0649

Right-Hand Fixture Assembly

8T-0666

Bolt, M24 x 76.2 mm (3.0 in) long

6V-8237

Hard Washer

Radiator Fin Comb

Model Usage: Multiple Engine Models

• Multi-head tool which handles 8, 9, 10, 12,

• Breaks down easily for tool box storage

14, and 15 fins/inch

Warranty: Caterpillar ^®Six Months

Part Number

Description

208-1350

Radiator Fin Comb

Air Wand and Twist-lock Coupler

Model Usage: D8T and D9T Track Type Tractors

• Cleans radiator cores and cooling components

• Twenty-two 3 mm (0.12 in) holes at end of

extension tube provide more efficient cleaning

Warranty: Manufacturer’s

• Supplied with 3/4 inch twist lock coupler

(240-9588 Twist Lock Coupler, sold separately,

• Provides up to 4 kp (9.0 lbf) thrust at 690 kPa

mates with air wand coupler)

(100 PSI) and 5700 lpm (200 scfm) air flow

• Aluminum extension tube is 179 cm (70.5 in)

• Lightweight design for easy use

long for cleaning hard to reach areas

• Compliant with OSHA standards

• Adjustable handle on extension tube adds

• Rebuild kits are available (see charts)

stability during cleaning operations

Part Number

Description

240-9588

Twist-lock Coupler (for air supply hose)

307-6728

Air Wand (with twist-lock coupler)

3-17

JULY 2018 Engine Tools

3-17

Engine Tools

COOLING SYSTEMS

Trigger Kit

Item

Description

Replacement Trigger

Warning Film

Part Number

Description

317-6934

Trigger Kit

Extension Kit

Item

Description

Replacement ExtensionTube, 1791 mm (70.5in)

Extension Cap

Warning Film

Part Number

Description

317-6935

Extension Kit (Used with 317-6937 Compression Fitting)

Handle Kit

Item

Description

Replacement Handle

Handle Clamp (2)

Bushing

Bolt

Nut (2)

Washer (2)

Part Number

Description

317-6936

Handle Kit

Compression Fitting

Item

Description

CompressionFitting

CompressionRing

CompressionNut

Part Number

Description

317-6937

Compression Fitting (Used with 317-6935 Extension Kit)

Blade Reversing Tool

Model Usage: Multiple Engine Models

• Used to change fan blade pitch on machines

equipped with reversible fan blades

Warranty: Caterpillar ^®Six Months

Part Number

Description

2S-9528

Blade Reversing Tool

3-17

JULY 2018 Engine Tools

3-19

Engine Tools

COOLING SYSTEMS

Pressurizing Pump

*Replaces 178-3704

Model Usage: Multiple Engine Models

• Pressurizes cooling systems to detect leaks

Warranty: Caterpillar ^®Six Months

• Also tests dash gauges, relief valves, and

pressure caps

Item

Part No.

Description

—

9S-8140

Pressurizing Pump

6V-7775

Gauge 0 - 205 kPa (0 - 30 PSI)

2P-2331

Release Valve (for testing of automotive-type cooling systems)

3R-3810

Hose

2P-2329

Adapter Bushing

9S-8139

Packing (Internal)

6V-0117

Bushing

not shown

186-5234

Hose Assembly

not shown

4M-5317

Pipe Reducing Bushing (Part of Cylinder Pressure Group)

not shown

6V-9068

Valve Kit

Vacuum Filling Tool

Model Usage: All Tier 4 Engines

• The cooling system refiller eliminates airlocks

during cooling system refilling.

Warranty: Manufacturer’s

• Eliminates the need to change hoses during

the refilling process

• Operates with shop air

Part No.

Description

Dimensions

Weight

516-9339

Vacuum Filling Tool

254 x 153 x 127 mm (10 x 6 x 5 in)

2.27 kg (5 lb)

Fuel Accumulator Nut Wrench

Model Usage: C175 Tier 4

• Used to tighten the nut that attaches the

accumulator to the injector on Tier 4 fuel rail

Warranty: Caterpillar ^®Six Months

groups

• 27 mm double-hex design allows for greater

freedom of movement over standard flare nut

wrenches.

Part No.

Description

Dimensions

Weight

513-8858

Fuel Accumulator Nut Wrench

76 x 44 x 20 mm (3 x 1.7 x 0.75 in)

0.22 kg (0.5 lb)

Lifting Bracket Assembly

Model Usage: Multiple Machine Models

• Replaces 178-3704 lifting bracket assembly

that lifts only Advanced Modular Radiator

Warranty: Caterpillar ^®Six Months

Cores (AMOC)

• Designed for newer radiators with reduced

clearance between the tool and tube nose

• Seats rubber seals into the coolant tank

• Allows one-person removal and installation of

radiator cores

Part No.

Description

Dimensions

Weight

464-0265* Lifting Bracket Assembly

172 x 135 x 114 mm (6.7 x 5.3 x 4.5 in)

1.4 kg (3.1 lb)

3-20 JULY 2018 Engine Tools

Caterpillar. Dealer service tools catalog (2018) - page 5