Caterpillar. Dealer service tools catalog (2018)

Diagnostic Tools

POWERTRAINTOOLS

Transmission Adapter Harness

Model Usage: 824K, 825K, 826K, 988K

• Used to shift transmission and measure speed

• 2 Pin connectors allow speed sensors to be

sensor signals during a bench test

tested with a multimeter or to be displayed in

Warranty: Caterpillar ^®One Year

the TA3 software

• Used with the 277-2362 Transmission

Analyzer III Group

Specifications

• 40 Pin connector plugs into 306-0397

• Dimensions: 75 x 30 x 300 mm (2.9 x 1.2 x

extension cable

11.8 in)

• 12 Pin connectors plug into transmission

• Weight: 1.5 kg (3.3 lb)

intermediate harness

Part Number

Description

458-4141

Transmission Adapter Harness

Transmission Analyzer Adapter Cable

Model Usage: D11R Track-Type Tractors Serial

• Used to adapt 256-7623 Speed Sensor Cable

• Adapts 17-Pin connector on speed sensor

Number Prefix 7PZ, 9TR, 9XR, and AAF

to transmissions listed above

cable to 14-Pin connector on transmission

Warranty: Caterpillar ^®One Year

• Allows transmission to be tested with

• Cable length: 30 cm (11.8 in)

Transmission Analyzer II and III

Part Number

Description

307-3542

Transmission Analyzer Adapter Cable

Harness Assembly

Model Usage: 986H LRC Transmission

• Used to shift transmission and measure speed

• Adapter connects 306-0397 Extension Cable

sensor outputs during bench test

to the intermediate transmission harness

Warranty: Caterpillar ^®One Year

• Used with 277-2362 Transmission Analyzer III

• Enables technician to monitor output speed

Group and 306-0397 Extension Cable

sensors with Transmission Analyzer III

• Main harness length: 30 cm (11.8 in)

Part Number

Description

451-6667

Harness Assembly

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Diagnostic Tools

POWER TRAIN TOOLS

Transmission Adapter Harness (Wheel Loaders)

Model Usage: ECPC and ELRT Transmissions

• Shifts transmissions during a bench test

Specifications

Commonly Used in Wheel Loader Applications

• Used with either the discontinued 9U-7500

• Dimensions: 44 diameter x 1,600 mm (1.75

Warranty: Caterpillar ^®One Year

Transmission Analyzer II Group or the

diameter x 63 in)

277-2362 Transmission Analyzer III Group

• Weight: 1 kg (2.2 lb)

• One end plugs into transmission 18 pin

connector, the other into the Analyzer’s 31 pin

connector

• May be used with the 9U-7498 Extension

• Adds support for some newer Wheel Loader

transmission such as the 994H

Part Number

Description

459-4084

Transmission Adapter Harness (Wheel Loaders)

Adapter Cable (Challenger to PC)

Model Usage: Challenger 35, 45, and 55

• Used to connect a personal computer into the

• Cable comes complete with communication

Challengers on-board electronic system

adapter which allows computer to

Warranty: Caterpillar ^®One Year

communicate with Challenger’s electronic

• Used with personal computer

system

• Cable connects RS232 port on computer

• Cable length: 2.1 m (7.0 ft)

to Diagnostic and Maintenance (D.A.M.)

connector on Challenger

• Computerconnection: 9-pin serial

• Allows Electronic Technician (ET) software to

read fault codes, delete fault codes (where

allowed), and change vehicle parameters

Part Number

Description

1U-9100

Adapter Cable (Challenger to PC)

Extension Cable Assembly (ARC/EPTC II)

Model Usage: See List Below

• Extension cable for Automatic Retarder

• Connects to 10-pin sure seal connector on

Control (ARC) used on 769D, 771D, 773D,

ARC or EPTC II

Warranty: Caterpillar ^®One Year

775D, 776D, 777D, 785B, 789B, 793B, and

• Two additional connectors allow 4C-8195

793C Off-Highway Trucks; and Electronically

Control Service Tool and discontinued 7X-1700

Programmable Transmission Control (EPTC

Communication Adapter to be connected

II) used on 769D, 771D, 773D, 775D, 776D,

• Allows serviceman to position ARC and EPTC

777D, 785B, 789B, 793B, and 793C Off-

II in cab while troubleshooting

Highway Trucks; D250E, D300E, D350E, and

D400E Articulated Trucks; and 621F, 623F,

• Overall length: 4.3 m (14 ft)

627F, 631E, 633E, 637E, and 657E Wheel

Tractor Scrapers

Part Number

Description

139-5210

Extension Cable Assembly (ARC/EPTC II)

198-1758

Calibration Group

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Diagnostic Tools

POWERTRAINTOOLS

Calibration Group

Essential Tool

• Used to calibrate electro-hydraulic implement

Reference

control system

SMCS Code: 5084-524

RENR1528, RENR1534, and RENR1593

• Used with Cat^®Electronic Technician (ET)

Service Manual Modules 198-6593 Calibration

Model Usage: 621G, 623G, 627G, 631G, and

software

Instructions

637G Scraper

• Ensures efficient operation of implement

Warranty: Caterpillar ^®Six Months

system

• Overall length: 650 mm (25.6 in)

Part Number

Description

142-2763

Coupler Assembly

202-8022

Switch Assembly

276-8158

Harness Assembly

3J-7354

Seal—O-ring— STOR for 8C-3446 (not pictured)

3K-0360

Seal— O-ring— STOR(SAE 3/4— 16)

8C-7325

Adapter

Calibration Group

Model Usage: 621H, 623H, 627H, 631H

• Used to calibrate electro-hydraulic implement

control valve for 620H Series Wheel Tractor

Warranty: Caterpillar ^®Six Months

Scrapers

• Not for G models. G models use the 198-1758

Calibration Group.

Part Number

Description

142-2763

Coupler Assembly

214-7566

O-ring STOR Seal 8.92 mm (7/16 in)

214-7568

O-ring STOR Seal 11.89 mm (9/16 in)

344-7391

Pressure Sensor Group

369-4188

CalibrationCableAssembly 75cm (30in)

4I-0899

STOR Boss/STOR Port Fitting

Adapter Cable

Model Usage: Machines with military-type

• Used to adapt military-type connector,

• Testing and analysis equipment can be used

connectors

previously used on majority of Cat^®machines,

on hardware with new Sure Seal connectors

to Sure Seal connector

Warranty: Caterpillar ^®One Year

• Standard harness with military-type

connectors can now be used with the

serviceable replacements that use Sure Seal

connectors without any modification of wiring

harness

Part Number

Description

4C-5974

Adapter Cable

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Diagnostic Tools

POWER TRAIN TOOLS

Cable Adapter

Essential Tool

• Used to connect transmission ICM solenoid

• Allows discontinued 9U-7500 Transmission

to harness from discontinued 9U-7500

Analyzer II to be used on newer articulated

Model Usage: 740 Articulated Truck

Transmission Analyzer II

truck transmissions

Warranty: Caterpillar ^®One Year

• Adapts two-pin, military-type connector to

• Overall length: 300.0 mm (11.8 in)

two-pin Deutsch DT connector

Part Number

Description

232-1065

Cable Adapter

Adapter Harness

Model Usage: D6K Track Type Tractor

• Used to electrically connect cab to machine

• Prevents machine parking brake from being

while cab is removed

disengaged

Warranty: Caterpillar ^®Six Months

• Used with Cat^®ET to perform remote hystat

• Ring terminals for battery, alternator, and

stall test

ground connections provide safe, reliable,

high-current connections (additional bolts

• Includes jumpers for 31-pin and 40-pin cab

required to connect ring terminals)

connectors, battery, alternator, and ground

connections

• Overall length: 6.1 m (20 ft)

• Uses machine speed sensor inputs to

• Approximate weight: 13.5 kg (30 lb)

maintain machines’ safety features

Part Number

Description

308-2506

Adapter Harness

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Diagnostic Tools

SPEED-MEASURING TOOLS

Multitach II Group, Multitach II, Multitach II Photo Group

Model Usage: All Cat^®Products

European Union compliant, CE marked

• Program each input separately with different

PPR (Pulses Per Revolution) values for each -

Warranty: Caterpillar ^®One Year

• Measures RPM, frequency, and engine set

different pickups can be used simultaneously

point - combines 3 instruments into one

• Stays pre-programmed to values last used -

• Captures and displays set point RPM

displays values when turned on

• Hz frequency meter measures gen set or other

signal frequency

Reference

• Easy to use photo pickup for fast RPM

• NEHS0605, Operating Manual

measurement

Specifications

• 2digital displays show Input 1 and Input

• RPM measurement range: 1 - 9999 RPM

2 values simultaneously - eliminates

• Measurement accuracy: ±1 RPM

switching screens

• Pulses per revolution: 0.1 - 256 PPR

• Displays minimum, maximum, and difference

(selectable)

values of inputs

• Frequency measurement range: 0-9999 Hz

• Displays difference between Input 1 and

Input 2

• Frequency measurement accuracy:

- 0 - 999.9 Hz: ±0.5 Hz

• Backlit display for operation in low light

- 1000 - 9999 Hz: ±1.0 Hz

• Optional RS232 output available for sending

- Set point measurement: Set point - 20

data directly to printer

RPM = full load RPM

• Adjustable pulses per revolution

- Overrun indicator: 0 - 10% rack contact

- Set point RPM: 11% rack contact (RPM

• Operated by rechargeable battery -

held on display)

designed with low battery indicator and

- Overrun and lug off: 11 - 74% rack

internal battery voltmeter

contact

• Accepts many different types of pickups

- Lug indicator: 75 - 100% rack contact

(including most pickups used with former

Multitach II)

Tachometer Drive Adapter Group

Model Usage: 910, 931, D3, 3204

Used with Tachometer Drive Group for checking

(discontinued 7M-6006 Group must be modified

engine speed on 3204 Engine in D3 Tractors, 910

by removing plate and machining housing to

Warranty: Caterpillar ^®One Year

Wheel Loaders, and 931 Track Loaders

dimension shown)

Item

Part Number

Description

7M-6006

Drive Group

—

5P-0935

Tachometer Drive Adapter Group

Adapter Assembly

Model Usage: 943, 953, 3204

• Used for measuring engine speed on 3204

• Used with 5P-7360 Tachometer Generator;

Engines, 10X1-2935, in 943 and 953 Loaders

4M-8303 Seal and two 9S-3032 Clamps also

Warranty: Caterpillar ^®Six Months

required for installation of adapter assembly

• 90° drive adapter assembly installed on

engine timing gear cover

Part Number

Description

8N-5945

Adapter Assembly

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Diagnostic Tools

SPEED-MEASURING TOOLS

Multitach II Group

Item

Part No.

Description

Storagefor 3 spare AA size batteries

Storage for additional Tachometer Generator

Storage for additional Tachometer Drive Group

Storage for additional photo pickup magnetic base

Storagefor 2 spare AA size batteries

NEEG2593 Inside Lid Decal

NEHS0605 Operating Instructions

Item

Part No.

Description

4C-3024

Battery Charger

9U-5140

LED Photo Pickup

6V-6045

Case - Plastic NEEG2061 Accessories Case Decal

1U-6605

Retro-Reflective Tape, 12 mm x 1.5 m(0.5in x 5.0 ft) roll

6V-3138

Extension Rod for Magnetic Base

9U-7506

Magnetic Adapter Cable

8T-5111

Rack Adapter Cable

5P-7360

Tachometer Generator

5P-1759

Tachometer Drive Group (additional parts in accessory case)

9U-7508

Foam Insert

6V-2198

CableAssembly, 5.5m (18.0 ft)

6V-7145

Case,NEEG2573 GroupLabelonlid

6V-7072

Lead Kit - Test (for use with high voltage adapter)

1P-7446

Rack Cable, 5.5 m (18.0 ft)

6V-3137

Magnetic Base for Photo Pickup

Drive Motor Speed Pickup Breakout-T, Engine Speed Sensor Breakout-T

Model Usage: D3G, D4G, D5G Track-Type Tractor

• Used to monitor drive motor speed pickup and

engine speed sensor

Warranty: Caterpillar ^®One Year

• Used with DataView

• 211-1773 connects between machine harness

and engine speed sensor (magnetic pickup)

• 211-1774 connects between machine harness

and drive motor speed pickup (Hall-effect

sensor)

Part Number

Description

211-1773

Drive Motor Speed Pickup Breakout-T

211-1774

Engine Speed Sensor Breakout-T

Tachometer Drive Adapter

Model Usage: 943, 953, 215, 3204

• Used for measuring engine speed on later

• Also required for adapter installation:

3204 Engines, 0X-2396-Up, in 943 and 953

4M-8303 Seal, 5P-1758 Shaft Assembly, two

Warranty: Caterpillar ^®Six Months

Loaders and 215 Excavators (different adapter

9S-3032 Clamps, two 0S-1617 Bolts and two

needed for later engines because of change

9M-1974 Washers

to camshaft)

Part Number

Description

6N-1345

Tachometer Drive Adapter

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Diagnostic Tools

SPEED-MEASURING TOOLS

Optional Accessories (Sold Separately)

Item

Part No.

Description

9U-5215

Tool Case, Soft (not as shown)

8T-5297

Extension Cable 0.9 m (3.0 ft)

9U-5265

Adapter (connects 2 banana plugs to 9U-7506 magnetic adapter cable)

6V-0093

Retro Reflective Tape, 12.0 mm (0.5 in) wide x 15.0 m (50 ft) long roll

Retro Reflective Tape, 25 mm (1 in) wide x 2.5 m (100 in) long roll, with

4C-6919

honeycomb pattern design

6V-4950

Injection Line Speed Pickup Group (for Multitach only) include item 10

1U-7445

5 NiCad (Nickel Cadmium) Rechargeable AA Batteries required

1U-9533

Alkaline Non-Rechargeable Battery, AA (package of 96)

8L-4171

Magnetic Pickup (general purpose)

8T-5184

Magnetic Pickup, 88.9 mm (3.5 in) long x 6.35 mm (0.25 in)

6V-2197

Magnetic Pickup, 114.3 mm (4.5 in) long x 6.35 mm (0.25 in)

8T-5185

Magnetic Pickup, 177.8 mm (7.0 in) long x 6.35 mm (0.25 in)

6V-2199

Pickup Adapter, 6.35 mm (0.25 in) diameter x 1/8 in NPT

6V-3093

Pickup Adapter, 6.35 mm (0.25 in) diameter x 1/4 in NPT

Not Shown

1U-6605

12.2 mm (0.5 in) Retro Reflective Tape (1), 1524 mm (5 ft) long roll

Battery Recharger

Model Usage: Older Diagnostic Tools

European Union Compliant, CE marked

• Charge diagnostic tool rechargable batteries

from AC line power.

Warranty: Caterpillar ^®Three Months

• Replaces 4C-3024

• 90-264 Vac input (47-63 Hz)

• Operate diagnostic tools from AC line power.

• Plugs: AU, EU, UK, US

Part No.

Description

Dimensions

Weight

538-9640

Battery Recharger

170 x 90 x 45 mm (6.7 x 3.5 x 1.7 in)

0.12 kg (0.26 lb)

Tachometer Drive Group

Model Usage: All Models

• Used on engines with ENM ServiceMeters

• On 5.4 inch bore engines not equipped with

including Sleeve Metering Fuel Systems

tachometer drive group, 5P-1758 Shaft

Warranty: Caterpillar ^®Six Months

Assembly must be used

• To use 5P-1759 Drive Group, service meter is

removed and drive group installed

Item

Part Number

Description

Use

Tachometer Drive Group

—

5P-1759

(additional parts in accessory case)

1W-2316

Adapter Assembly

For all engines with ENM Service Meters

4M-8308

Seal (outside)

5P-1758

Shaft Assembly

With 1W-2316for 5.4in bore V-engines

With 1W-2316 and 5P-0537 for engines

4N-0538

Coupling

with Sleeve Metering Fuel Systems

4N-0538 (5P-0537 Washer, discontinued,

5P-0537

Hard Washer

is not needed with later 1W-2316 Adapter

Assembly)

9S-3032

Clamp (2)

9S-0211

Clamp (2)

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Diagnostic Tools

SPEED-MEASURING TOOLS

Cable Connector

Model Usage: All Models

• Used to connect tachometer drive cable to

applications where access to tachometer drive

9S-3047 Tachometer Generator (included in

is difficult; disconnect tachometer drive cable at

Warranty: Caterpillar ^®Six Months

1P-5500PhototachGroup)on engine

tachometer and use this fitting

Part Number

Description

7N-8929

Cable Connector

Tachometer Group

Model Usage: All Models

European Union compliant, CE marked

Specifications

Warranty: Manufacturer’s

• Usedto measure RPM by directing class 2

• Display: 5 digits, 5 alpha-numeric LCD

laser light source onto reflective tape

• Optical Range: 5 to 200,000 RPM

• Reflective tape can be affixed to any rotating

• Contact Range: 0.5 to 20,000 RPM

component

Optical Accuracy: ±0.01% of reading (subject

•

• Operates up to 8 meters (25 ft) from reflective

to intensity of ambient light)

target

Contact Accuracy: ±0.05% of reading in rpm

•

• Lightweight, compact design allows direct

(also reads in units per second, units per hour)

line of sight of both target and display at the

• Totalizer: 1- 999,990 (events or length)

same time

• Timer: 99:59.9 (minutes, seconds, tenths)

• 32 function tachometer/ratemeter, totalizer/

counter and timer (stopwatch)

• Resolution: .001 to 10 RPM (range dependent)

• Programmable in both Metric and English

• Operating Range: 5 to 762 cm (2.0 inches to

units

25.0 feet) ±70° from perpendicular (subject to

intensity of ambient light)

• Auto ranging and fixed decimal readouts (user

selectable)

• Memory: maximum, minimum, last reading

• On-target and low battery indicators

• Power: Two 1U-9533 AA 1.5 VDC batteries (30

continuous hours)

• Ergonomic non-slip rubber surface for one

hand operation

• TemperatureRange: 5° to 40°C (0° to 100°F)

• Features tripod mounting bushing and “Power

• Humidity Range: 80% relative humidity up to

On” lock for hands free operation

31°C (88°F)

• Kit includes pocket laser tach, carry case with

• Dimensions: 17.6h x 6.1w x 4.0d cm (6.92 x

foam insert, reflective tape, two AA alkaline

2.4 x 1.6 in)

batteries, operating manual (English, French,

• Weight: 210 g (7.4 oz)

Spanish), and N.I.S.T. traceable certificate of

• Classification: class 2 laser product - 1 mW

calibration

max@850nmclassified to IEC 60825-1: 2001

Part Number

Description

351-8635

Tachometer Group

Service/Repair Parts

1U-6605

Retro-Reflective Tape, 12.5 mm (0.5 in) x 1.5 m (5.0 ft) long

1U-9533

AA Alkaline Battery, non-rechargeable, package qty 96 (5 req. to power Indicator III)

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Diagnostic Tools

TEMPERATURE-MEASURING TOOLS

Universal Fuel Line Pickup

Model Usage: All non-unit-injected Cat^®diesel

• Used with discontinued 6V-2100 Multitach (as

• Adaptable to different fuel line sizes from

engines

accessory part for 6V-4950 Pickup Group) to

5.5 mm (0.22 in) to 7.0 mm (0.28 in) size range

measure diesel engine speed

Warranty: Caterpillar ^®One Year

References

• Works on fuel lines with remote unit pump

• SEHS8029, Special Instruction

group, on all pre-combustion chamber fuel

systems and on some smaller direct injection

• SEHS7807-03, Special Instruction

fuel systems

• Not appl. to unit injected 3500/3600 engines

Item

Part Number

Description

1U-9139

Universal Fuel Line Pickup

6V-6113

Amplifier

Infrared and Contact Thermometer (30:1 Ratio)

Model Usage: All

European Union compliant, CE marked

• Includes thermocouple K bead probe, durable

hard case, two AA batteries, Getting Started

Warranty: Manufacturer’s Two Year

• Used to determine surface temperature using

guide in six languages, UsersManual on

non-contact temperature measurement with a

CD in six languages (English, Spanish, French,

distance-to-spot ratio of 30:1

German, Portuguese, and Simplified Chinese)

• Thermometer also supports contact-

temperature measurement using a K-type

Specifications

thermocouple

• Temperature Range: -4°C to 650°C (-40°F to

• Measures temperatures from -40 to 650°C

1200°F)

(-40 to 1202°F)

• Accuracy:

• Audible and visual alarms instantly alert user

- <0°C: ± (1.0°C + 0.1°/1°C)

to measurements outside of set limits

- >0°C ± 1% or ± 1.0°C, whichever is greater

- (<32°F ± 2°F ± 0.1°/1°F)

• Confidently troubleshoot equipment with 1%

- >32°F: ± 1% or ± 2°F, whichever is greater

measurement accuracy

• Display Resolution: 0.1°C/0.1°F

• Versatile interface with six languages from

which to choose

• Spectral Response: 8 to 14 µm

• Easily access advanced features with the

• Response Time (95%): <500 ms

soft-key buttons

• Emissivity: Digitally adjustable from 0.10 to

• Temperatures are easily readable on a dot-

1.00 by 0.01 or via built-in table of common

matrix display

materials

• Capture multiple points of data (up to 20) for

• Relative Humidity: 10% to 90% RH non-

downloading and recalling later

condensing up to 30°C (86°F)

• Easily trend and analyze data with included

• Storage Temperature: -20°C to 60°C (-4°F to

FlukeView^®Forms software

140°F)

• Battery life if used continuously: with laser

• Weight: 0.322 kg (0.7099 lb)

and backlight On, 12 hours; with laser and

• Dimensions: 17.69 cm (6.695 in ) H x 16.36 cm

backlight Off, 100 hours

(6.441 in) L x 5.18 cm (2.039 in)W

• Power: 2 AA/LR6 Batteries

Part Number

Description

349-4203

Infrared and Contact Thermometer (30:1 Ratio)

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Diagnostic Tools

TEMPERATURE-MEASURING TOOLS

Infrared and Contact Thermometer (50:1 Ratio)

Model Usage: All

European Union compliant, CE marked

FlukeView^®Forms software on CD, Users

Manual on CD in six languages (English,

Warranty: Manufacturer’s Two Year

• Used to determine surface temperature using

Spanish, French, German, Portuguese, and

non-contact temperature measurement with a

Simplified Chinese)

distance-to-spot ratio of 50:1

• Thermometer also supports contact-

Specifications

temperature measurement using a K-type

• Temp Range: -40°C to 800°C (-40°F to 1470°F)

thermocouple

• Accuracy:

• Measures temperatures from -40 to 800°C

- <0°C: ± (1.0°C + 0.1°/1°C)

(-40 to 1472°F)

- >0°C ± 1% or ± 1.0°C, whichever is greater

- (<32°F ± 2°F ± 0.1°/1°F)

• Versatile interface with six languages from

- >32°F: ± 1% or ± 2°F), whichever is greater

which to choose

• Display Resolution: 0.1°C/0.1°F

• Easily access advanced features with the

soft-key buttons

• Spectral Response: 8 to 14 µm

• Temperatures are easily readable on a dot-

• Response Time (95%): <500 ms

matrix display

• Emissivity: Digitally adjustable from .10 to

• Capture multiple points of data (up to 99) for

1.00 by .01 or via built-in table of common

downloading and recalling later

materials

• Quickly download stored data with USB

• Relative Humidity: 10% to 90% RH non-

condensing up to 30°C (86°F)

• Easily trend and analyze data with included

FlukeView^®Forms software

• Storage Temp: -20°C to 60°C (-4°F to 140°F)

• Battery life if used continuously: with laser

• Weight: 0.322 kg (0.7099 lb)

and backlight On, 12 hours; with laser and

• Dimensions: 17.69 cm (6.695 in) H x 16.36 cm

backlight Off, 100 hours

(6.441 in) L x 5.18 cm (2.039 in)W

• Includes thermocouple K bead probe, durable

• Power: 2 AA/LR6 Batteries or USB connection

hard case, two AA batteries, Getting Started

when used with a PC

guide in six languages, USB 2.0 cable,

Part Number

Description

349-4200

Infrared and Contact Thermometer (50:1 Ratio)

Self-Sealing Probe Adapter Groups

Model Usage: 1.1 Liter Engine

• Used with 6V-9130 Temperature Adapter

Specifications

Group and 131-5050 Data View Temperature

Warranty: Caterpillar ^®One Year

• Maximum oil temperature: 132°C (270°F) at

Sensors

3100 kPa (450 PSI)

• Maximum fuel/coolant temperature: 120°C

(250°F) at 690 kPa (100 PSI)

Item

Part Number

Description

4C-4545

Adapter Group #8 (3/4 in X 16 thd)

3K-0360

Seal-O-Ring-STOR (SAE 3/4-16)

9F-2247

Plug - Pipe (Hex Counter Sunk)

4C-4547

Adapter Group #5 (1/2 in X 20 thd)

1J-9671

Seal-O-Ring-STOR (SAE 1/2 -20)

Using the probe seal at pressures and temperatures higher than those indicated can result in injury to personnel or damage to the machine.

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Diagnostic Tools

TEMPERATURE-MEASURING TOOLS

Infrared Thermometer

Model Usage: All Models

European Union compliant, CE marked

at 18° to 28°C (64° to 82°F) ambient

temperature

Warranty: Manufacturers One Year

• Used to measure surface temperatures

without surface contact

• Response time: 500 milliseconds

• Single point laser shows user where target

• Spectral response: 7 - 18 microns nominal

area temperature is being measured

• Displace resolution: 1°C to 1°F

• Economically priced for general temperature

• Ambient operating range: 0° to 50°C (32° to

measurement

120°F)

• Applications include testing engine cooling

• Relative humidity: 10 - 95 percent non-

systems, checking brakes and bearings,

condensing at up to 30°C (86°F)

inspecting undercarriage components,

• Storage temperature: -25° to 70°C (-13° to

verifying heating and air conditioning systems

158°F)

and inspecting defroster grids

• Battery: 1U-9534 Battery, 9 V alkaline

REPAIR INFORMATION

Temperature

• Dimensions: 190 x 45 x 45 mm (7.5 x 1.75 x

Raytek

• Measurement range: -20° to 260°C (0° to

See Tool Repair Section for repair locations

1.75 in)

500°F)

• Weight: 160 g (5.6 oz)

• Accuracy:

- 1 percent or 1°C (2°F) whichever is greater

Part Number

Description

213-4310

Infrared Thermometer

Model Usage: All Models

European Union compliant, CE marked

- -20° to 538°C (-4° to 1000°F) ±2% reading

- 539° to 1000°C (1001° to 1832°F) ±3%

Warranty: Caterpillar ^®One Year

• Used to obtain non-contact (infrared)

reading

temperature measurements

• Emissivity: 0.95 fixed value

• Built-in laser pointer for target accuracy

• Field of view: D/S = Approx. 50:1 ratio

• Backlit LCD and handy push-buttons combine

(D=distance, S=spot)

for convenient, ergonomic operation

• Laser power: Less than 1 mW

• Single point laser shows user where target

area temperature is being measured

• Spectral response: 6 - 14µ(wavelength)

• Applications include testing engine cooling

• Over range indication: LCD will display “1”

systems, checking brakes and bearings,

• Display: 3 1/2 digit backlit LCD display with

inspecting undercarriage components,

function indicators

verifying heating and air conditioning

• Display rate: 1 second approximately

systems, and inspecting defroster grids

• Operating temperature: 0° to 50°C (32° to

• Wide temperature range meets most

122°F)

REPAIR INFORMATION

application needs

Extech Instruments Corporation

• Operating humidity: Maximum 80% relative

• Narrow 50:1 distance-to-target ratio measure

9 Townsend West

humidity

smaller surface areas at greater distances

Nashua, NH 03061

Phone: (781) 890-7440, ext: 220

• Power supply: 1U-9534 Battery, 9V

• Auto “data hold” when trigger is released

Fax: (781) 890-7864

• Automatic power off: Meter shuts off

Email: repair@extech.com

• Automatically shuts OFF after 6 seconds

Web site: www.extech.com

automatically after 6 seconds

• Shipped with 9 volt battery

Call for authorization number

• Weight: 290g (10.2 oz)

Specifications

• Overall size: 100 x 56 x 230 mm (3.9 x 2.2 x

• Range/resolution: -50° to 1000°C (-58° to

9.0 in)

1832°F) / 0.1°C/F to 200°, 1° over 200

a. Accuracy is specified for the following ambient

temperature range: 18° to 28°C (64° to 82°F)

• Accuracy: a

- -50° to -20°C (-58° to -4°F) ±5°C (±9°F)

Part Number

Description

251-0030

Infrared Thermometer

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TEMPERATURE-MEASURING TOOLS

Infrared and Contact Thermometer (12:1 Ratio)

Model Usage: All

European Union compliant, CE marked

• Includes K-Type thermocouple Velcro^®pipe

probe, durable hard case, two AA batteries,

Warranty: Manufacturer’s Two Year

• Used to determine surface temperature using

Getting Started guide in six languages, and

non-contact temperature measurement with a

Users Manual on CD in six languages (English,

distance-to-spot ratio of 12:1

Spanish, French, German, Portuguese, and

• Thermometer also supports contact-

Simplified Chinese)

temperature measurement (compatible

with all standard mini-connector type K

Specifications

thermocouples)

• Temperature Range: -40°C to 550°C

• Measures -40 to 550°C (-40 to 1022°F)

(-40°F to 1022°F)

• Single-point laser sighting

• Accuracy: ± 1% or ± 1°C (2°F); <0°C (32°F),

± 1°C (2°F) ± 0.1°/1° (Assumes ambient

• Easy emissivity adjustment (Lo, Med, Hi) for

operating temperature of 23 to 25°C

measuring pipes and other shiny materials

(73 to 77°F)

more accurately

• Display Resolution: 0.1°C / 0.1°F

• Lightweight [just 340 g (12 oz)] and portable

• Spectral Response: 8 to 14 µm

• MIN, MAX, and DIF functions help quickly

identify problems

• Response Time (95%): 500 ms

• Battery life of 13 hours (laser and backlight

• Emissivity: Three settings: low (0.3), medium

used 50%)

(0.7), high (0.95)

• Power: Class 2 (II) operations; Output <1 mW,

wavelength 630 to 670 nm

Part Number

Description

349-4202

Infrared and Contact Thermometer (12:1 Ratio)

Infrared Thermometer

Model Usage: All

European Union Compliant, CE marked

reading + 2.0°C (4°F)]

- 426°C to 537°C (800°F to 1,000°F) ± [2.5%

Warranty: Manufacturer’s One Year

• Used to determine surface temperature using

of reading + 3°C (6°F)]

non-contact temperature measurement with a

- > 537°C (1,000°F) ± [3% of reading + 4°C

distance-to-spot ratio of 50:1

(9°F)]

• Audible and visual alarms instantly alert user

• Display Resolution: .1°C / .1°F

to measurements outside of set limits

• Spectral Response: 8 to 14 μm

• Troubleshoot equipment with 3%

measurement accuracy includes durable hard

• Emissivity: Digitally adjustable from .1 to 1

case, two AA batteries, Users Manual in six

by .01

languages (English, Spanish, French, German,

• Operating Temperature: 0°C to 50°C (32°F to

Dutch and Italian)

122°F)

Specifications

• Weight: .29 kg (.64 lb)

• Temperature Range: -50 to 1,000°C (-58 to

• Dimensions: 10 cm (3.9 in) x 5.6 cm (2.2 in) x

1,832°F)

23 cm(9 in)

• Accuracy:

• Power: 2 AA / LR6 Batteries

- <-1°C (30°F) ± [4.0°C (9°F) + 2% of reading]

- -1°C to 426°C (30°F to 800°F) ± [2% of

Part Number

Description

457-5269

Infrared Thermometer

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Diagnostic Tools

TEMPERATURE-MEASURING TOOLS

Mini TC-K Jack

Model Usage: All Models

• Used with 7X-7481 Cable to make extension

References

cables

Warranty: Caterpillar ^®Six Months

• NEHS0537-02, Operating Manual

• Industry standard, miniature yellow type K

• NEHS0544, Installation Instructions

thermocouple jack

Specifications

• Temperature rating: 204°C (400°F)

• Connector dimensions: 27 x 16 x 8 mm (1.06 x

0.624 x 0.312 in)

• Thermocouple connections: ”-” red wire, “+”

yellow wire

Item

Part Number

Description

4C-9030

Mini TC-K Jack

7X-7481

Cable

Exhaust Thermocouple

Models: All Models

• Used to measure exhaust temperature

Specifations

Warranty: Manufacturer’s One Year

• Used with 237-5130, 146-4080, or 9U-7330

• Thermocouple Probe: Type K

Digital Multimeters; can also be used with

• Temperature range: 0° to 850°C (1560°F)

discontinued 6V-3030 or discontinued 6V-7070

• Probe length: 127 mm (5 in)

Multimeters with a 6V-9130 Temperature

Adapter Group. 9U-7330, discontinued

• Probe diameter: 6.4 mm (0.25 in)

6V-3030, and 6V-7070 Multimeters require

• Probe threads (male): 1/4 in NPT with

optional 6V-9129 Temperature Adapter

adjustable ferrule

• Probe is attached to exhaust housing with an

REPAIR INFORMATION

• Probe cord length: 182 cm (72.0 in)

adjustable threaded ferrule

Durex Industries

190 Detroit Street

Part Number

Description

Gary, IL 60013

238-5636

Exhaust Thermocouple

Phone: (847) 639-5600

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TEMPERATURE-MEASURING TOOLS

Temperature Adapter Group

Model Usage: 0785

European Union compliant, CE marked

• 6V-3073 Carrying Case, SEES5666 Decal,

8T-0485 Foam Block, and 6V-4094 Foam

Warranty: Caterpillar ^®One Year

• Used with any Cat^®high impedance digital

Top available to store 6V-9129 Temperature

multimeter to measure oil, coolant or air

Adapter, 6V-9131 Thermocouple Probe,

temperatures from -50° to 900°C (-58° to

8T-0458 Thermocouple Wire, and discontinued

1652°F)

6V-3030, discontinued 6V-7070 or 6V-7800

• 6V-9129Temperature Adapter converts input

Digital Multimeter and Probes

from a K-type thermocouple to 1 mV/°C or 1

• 6V-9129 Power source: 1U-9534 Battery, 9v

mV/°F output, for use with Cat^®discontinued

6V-3030 or discontinued 6V-7070; if adapter

Reference

(with the 6V-9131 K-type Thermocouple

• SEHS8382, Special Instruction

attached) is plugged into VOLT and COMMON

inputs of a multimeter, temperature will be

Note:

displayed on multimeter

Use with 5P-2720, 5P-2725, 5P-3591, 4C-4545

• 8T-0458 Thermocouple Wire can be used

and 4C-4547 Self-Sealing Probe Adapter Groups

to take temperature measurements in

(Diagnostic Tools Section of Tool Guide, Speed

areas where probe is not necessary.

Measuring Tools)

Because thermocouple wire has less mass,

response time is faster than with 6V-9131

Thermocouple Probe

Item

Part Number

Description

6V-9129

Temperature Adapter

6V-9131

Thermocouple Probe, Type K

—

6V-9130

Temperature Adapter Group

Probes (Sold Separately)

Part Numbera

Length

Diameter

Application

6V-9055

152.4mm (6.0in)

6.35mm (0.25in)

Exhaust (bent)

6V-9131

152.4mm (6.0in)

3.175 mm (0.125 in)

Hand held

8T-0933

25.4mm (1.0in)

3.175 mm (0.125 in)

Probe seals

8T-0934

38.1mm (1.5in)

3.175 mm (0.125 in)

Probe seals

8T-0935

63.5mm (2.5in)

3.175 mm (0.125 in)

Probe seals

8T-0936

88.9mm (3.5in)

3.175 mm (0.125 in)

Probe seals

8T-5334

Surface

Hand held

a. For 6V-9055 Probe replaceable fitting

Self-Sealing Probe Adapter Groups

Model Usage: All Models

• For checking pressure or temperature in fluid-

(1/8 in) installed in adapter groups to serve as

filled compartments without cooling down

protective cover when tests are concluded

Warranty: Caterpillar ^®One Year

machine and draining fluid

• Oil can be checked at temperatures less

• Can be installed in any prime product

than 132°C (270°F) and pressures less than

3100 kPa (450 PSI).

• Seal permits probe insertion through center

and seals automatically when the probe is

• Coolant and fuel can be checked at

removed

temperatures less than 121°C (250°F) and

pressures less than 690 kPa (100 PSI)

• All temperature probes included with

thermistor thermometer and 164-2192

Pressure Probe can be used 9F-2247 Plug

Item

Part Number

Description

5P-2720

AdapterGroup- Probe,1/8in pipethread

5P-2725

AdapterGroup- Probe,1/4in pipethread

5P-3591

Adapter Group - Probe, 9/16 in std thread

9F-2247

Plug - Pipe (Part of 5P-2720, 5P-2725 and 5P-3591)

1-134 JULY 2018 Diagnostic Tools

Diagnostic Tools

TEMPERATURE-MEASURING TOOLS

Temperature Recorder Group

Model Usage: All Models

• Used for checking operating temperatures

• Adhesive back - attach to any clean dry

of the cooling system, engine oil system,

surface; remove and keep as permanent

Warranty: Caterpillar ^®Six Months

hydraulic system and brake system

record

• Quick, easy, inexpensive method to determine

• Withstands repeated temperature changes,

components surface temperature

solvents, and water

• 6 silver-colored temperature sensitive

• Consist: 3 each of temperature recorders

indicator windows on each recorder; each

listed in chart

window turns permanently black when

• Response time: approximately 1 sec.

temperature for that window is reached or

exceeded

• 5 different temperature recorders for 5

different ranges

Temperature Recorder (Range)

Part No.

Temperatures

8T-2820

60°C (140°F)

66°C (150°F)

71°C (160°F)

77°C (170°F)

82°C (180°F)

88°C (190°F)

8T-2821

82°C (180°F)

88°C (190°F)

93°C (200°F)

99°C (210°F)

104°C (220°F)

110°C (230°F)

8T-2822

104°C (220°F)

110°C (230°F)

116°C (240°F)

121°C (250°F)

127°C (260°F)

132°C (270°F)

8T-2823

127°C (260°F)

132°C (270°F)

138°C (280°F)

143°C (290°F)

149°C (300°F)

154°C (310°F)

8T-2824

149°C (300°F)

154°C (310°F)

160°C (320°F)

166°C (330°F)

171°C (340°F)

177°C (350°F)

Part Number

Description

8T-2844

Temperature Recorder Group

Thermometers

Warranty: Caterpillar ^®One Year

• Used to check:

• 396-4051 is stainless steel with a plastic case

- General temperature measuring

and can be calibrated

applications

- Coolant temperature

– Heat indicator accuracy

Part

Item

Temperature

Length

Type

Readout

Accuracy

Number

10° to 288°C

13 cm

396-4051

Analog

Dial

(50° to 550°F)

(5 in) stem

-50° to 150°C

166 mm

304-9375

Digital

±1°C (±2°F)

(-58° to 302°F)

(6.54 in)

JULY 2018 Diagnostic Tools

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Control Service Tool, CMS II

Model Usage: All Models with CMS Panels

• Replaces discontinued 9U-6665 CMS Service

• Allows logged faults to be cleared

Tool

Warranty: Caterpillar ^®One Year

• 138-7795 replaces discontinued 134-2576

• Used to access diagnostic modes on CMS

Countershaft Transmission Cable Assembly

panels (allows service technician to easily

References

enter diagnostic modes)

• NEHS0669, Tool Operating Manual

• Used with available adapter cables to

diagnose Wheel Loader transmission controls;

• NEEG2741, Switch Positions for H-Series

also used on countershaft transmission

Motor Grader

controls

Specifications

• Allows technician to scroll through active and

• Size: 190 x 120 x 40 mm (7.5 x 4.7 x 1.5 in)

logged faults

• Weight: 0.2 kg (0.44 lb)

• Cable length: 2.4 m (8 ft)

Item

Part Number

Description

4C-8195

Control Service Tool, CMS II

4C-8196

Cable, CMS II

4C-8197

Wheel Loader Transmission Control Cable

Countershaft Transmission Control Cable

138-7795

(for H-Series Motor Grader)

Interface Kit (Standard 520), Interface Kit (Premium 550)

Model Usage: 3054 and 3056 Marine Generator

European Union compliant, CE marked

• Ram: 16 MB

Sets

• Used to access configuration stored within

• Display resolution: 640 x 480

Warranty: Caterpillar ^®One Year

control module on 3054 and 3056 Marine

• Fixed disk: 10 MB free, 80 MB minimum

Generator Sets: CHN1-UP, TCN1-UP, SNX1-UP

• Disk drive: CD-ROM

• Allows user to view diagnostic display from

• Communication port: RS-232

control module

• Kit contains one 25 to 9 pin Adapter Cable,

Operating Environment

one FCC-68 Interconnecting Cable, and one

• Temperature: -15° to 55°C (5° to 131°F)

Windows-based CD

Power Requirements

PC Requirements

• Power: DC (powered from control module)

• Processor: 486, 66 Mhz minimum

• Windows 95, 98, 2000 or NT

Part Number

Description

217-7202

Interface Kit (Standard 520)

Marine Genset Electronic Panel Service Tool Group

Model Usage: C4.4/C6.6/C9 MARINE GENSET

European Union Compliant, CE marked

NOTE: Software and Instructions are located

on the Dealer Service Tool web site under

Warranty: Manufacturer’s

• Used to service the 366-0023 Electronic Panel

Technical Information:

Group and 366-0025 Electronic Panel Group

https://dealer.cat.com/dealer-service-tools

used in marine applications

• Includes 416-9097 and 416-9098

Part Number

Description

Dimensions

416-9097

USB Cable

914.4mm (36in)

416-9098

Null Modem Cable

1828.8mm(72in)

Marine Genset Electronic Panel Service

417-6067

ToolGroup

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Tool Harnesses

Model Usage: See below

• Used to connect PC or laptop to electronic

governor

Warranty: Caterpillar ^®Six Months

Part Number

Description

262-8391

Tool Harness

262-8392

Tool Harness

• 3054/3056 Marine Generator Sets

NETG5040 Software System Requirements

• Used for LCS electronic governors

• Computer: Pentium 133 Mhz PC

• Requires NETG5040, 262-8391 Service Tool

• RAM memory: 32Mb RAM

Software LCS

• Operating system: Windows 95, 98, NT4.0,

and 2000 or greater

Part Number

Description

262-8391

Tool Harness

• 3054/3056 Marine Generator Sets, C4.4

NETG5040 Software System Requirements

Marine Generator Sets

• Computer: Pentium 133 Mhz PC

• Used for L-series electronic governors

• RAM memory: 32Mb RAM

• Requires NETG5041, 262-8392 Service Tool

Operating system: Windows 95, 98, ME, NT4.0,

Software L-Series

2000, and XP or greater

Part Number

Description

262-8392

Tool Harness

Interface Group

Model Usage: 3054 and 3056 Marine Generator

• Used to access configuration stored in

Reference

Sets

238-4635 Control Module

• NEXG5078: Configuration Software CD-ROM

Warranty: Caterpillar ^®One Year

• Also allows user to view diagnostic display

for Windows

contained within control module

Part Number

Description

Length

Cable End

1U-9484

Communications Cable

3 m (10 ft)

DB9F to DB9M

243-3142

Interface Group

243-3143

Null Modem Cable

3 m (10 ft)

DB9F to DB9F

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Calibration Group

Model Usage: C2.2 Marine Generator Set

• Used to configure and adjust speed controller

Hardware Requirements

parameters

Warranty: Caterpillar ^®One Year

• IBMcompatible, personal computer equipped

• Allows interactive, real-time display of engine

with a CD-ROM drive and a serial port

speed using a personal computer

with DB-9 connector, capable of 9600 baud

communication

• Comes with 9-pin RS-232 cable, interface box,

and NETG5038 CD-ROM software (Windows-

• Windows software: 95/98/ME/2000/XP

based)

• 64MB of available RAM memory and a hard

disk with at least 2.0 MB of free disk space

• SGVA capable video card and monitor,

capable of 256 colors and 800 x 600 display

Part Number

Description

237-9074

Calibration Group

Service/Repair Parts

146-8488

Cable Group (9-pin, RS-232 Cable)

Data Transfer Cable

Model Usage: Power Module Models PM3512,

• Used to connect a computer to touchscreen

• Requires a RS-232 (DB-9) port

PM3516, and PMG3516

display for downloading configuration files

Warranty: Caterpillar ^®One Year

Part Number

Description

218-2944

DataTransferCable

RS-232 Cable

Model Usage: Power Module Models PS003,

• Used to connect a computer to power

• Standard 9 pin DB9 RS232 cable and socket to

PS004, PS005, and PS010

module protective relays for download of

pin adapter included

configuration files

Warranty: Caterpillar ^®One Year

Specifications

• Used to connect 146-4080 Cat^®Digital

• Length: 1.7526 m (69 in)

Multimeter to 131-5050 DataView

• Cable has 9-pin male on one end and 9-pin

female on the opposite end

Part Number

Description

146-8488

CableAssembly (RS-232)

PCS VIMSPC Breakout Harness Assembly

• Used to download PCS data to PC computer

• 6-pin Deutsch receptacle to DB 9-pin plug

• Used with 292-4495 Main Harness Assembly

• Overall length: 0.2 m (7.8 in)

Part Number

Description

315-4999

PCS VIMSPC Breakout Harness Assembly

1-136 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Payload Control System (PCS) Service Harness Assemblies

Model Usage: All models with Payload Control

Reference

• RENR6293, Service Manual

System (PCS)

• SEBU8092, Service Manual, Payload Control

Warranty: Caterpillar ^®One Year

System

Main Harness Assembly

• Used to connect payload control system data

• Used with 315-4999 Harness Assembly to

port to a computer or printer6-pin Deutsch

adapt to VIMSPC and used with 315-5000

plug, 6-pin Deutsch receptacle

Printer Harness Assembly to adapt to a 24

Volt printer

• Overall length: 1.8 m (70.8 in)

Part Number

Description

292-4495

Main Harness Assembly

PCS Printer Breakout Harness Assembly

• Used to print PCS data to a 24 Volt printer

• 6-pin Deutsch receptacle to DB 9-pin

receptacle

• Used with 292-4495 Main Harness Assembly

• Overall length: 0.2 m (7.8 in)

Part Number

Description

292-4495

Main Harness Assembly

315-4999

PCS VIMSPC Breakout Harness Assembly

315-5000

PCS Printer Breakout Harness Assembly

Remote Entry Pro

Model Usage: CT660 Truck

• Used to test infrared (IR) & radio frequencies

• Self-calibrating

(RF) of keyless remote entry key fobs &

Warranty: Manufacturer’s

• Test PPM and carrier based infrared (IR)

remote control headsets

• Uses 2 AAA batteries (included)

• Used to determine source of problem

• Tests amplitude modulation (AM), amplitude

(eliminates guesswork)

shift key (ASK) & frequency modulation (FM)

• 3 LED power level indicators

radio waves

• Auto off saves batteries

Specifications

• Handheld & lightweight

• Dimensions: 6 x 3 x 3 in

• Works with RF frequencies 225, 332, 418,

• Weight: 2.5 lbs

433, 868MHz (including AM & FM signals)

Part Number

Description

372-5276

Remote Entry Pro

JULY 2018 Diagnostic Tools

1-137

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

PC Cart, 110-125 VAC, 60 Hz

Model Usage: All Models

Used to hold PC, monitor, printer and data view

• Two internal storage compartments: 235 x 381

hardware in one portable workstation

x 546.1 mm (9.25 x 15 x 21.5 in)

Warranty: Manufacturer’s

• Cart weight, empty: 84 kg (185 lb)

General Features

• Durable corrosion resistant baked on powder

• Shipping weight: 104.4 kg (230 lb)

coat finish on steel body

• Casters (4 swivel): 127 x 50.8 mm (5 x 2 in), 2

• Protective bumper wraps around top of PC

with brake

cart

• Color: Base is dark grey; top platform is

• Large 127 x 50.8 mm (5 x 2 in) casters which

medium grey

are customer installed

Capacities and Other Dimensions

• 2 lower compartments for paper and supplies

• Largest monitor screen (diagonal measure):

• CDstorage with self closing door holds up to

431 mm (17 in)

30 CDs

• Largest monitor base (W x D): 317.5 x

• Retractable cup holder

285.7 mm (12.5 x 11.25 in)

• 4 position communication and data port blank

• Maximummonitor column width: 184.1 mm

REPAIR INFORMATION

panel

(7.25 in)

Spectrum Composites

• 5 cable hangers

• Maximum printer dimensions (W x D): 438.2 x

P. O. Box 4656

400.1 mm (17.25 x 15.75 in)

Troy, MI 48099

• Care and use maintenance guide

Phone: 800-359-9855

• Maximum printer weight: 12.2 kg (27 lb)

• 1 year limited manufacturer’s warranty

• CD storage capacity (in door): 90 disks

Protection Features

• Largest keyboard (W x D): 609.6 x 216.9 mm

• Fan and filter system provides added

(24.0 x 8.50 in)

protection for computer components

• Mouse pad (largest recommended): (W x D):

• Locking cabinet door protects computer

279.4 x 215.9 mm (11.0 x 8.50 in)

components

• Power: 148-9610

• CPU securement system

• Rated voltage: 125 VAC

Power Management Features

• Rated amperage: 15 amps

• Master on/off switch (lighted) that will turn

• Rated frequency: 60 Hz

on all components at one time

• Power cord: 4572 mm (15 ft)

• 381 mm (15 ft) power cord

• NEMA power block with 2 outlets

Power Strip

• ”Quick release” power cord wrap system

• Outlets: 4

Printer and Monitor Features

Surge Suppressor

• Accommodates most dot matrix or laser

• Electrical rating: 125 VAC, 15 amps

printers

• Maximum surge voltage: 6 KV

• Universal printer securement strap (maximum

• Maximum surge dissipation: 75 Joules

printer weight 12.2 kg [27 lb])

• Maximum spike current: 4500 amps, at 25°C

• Universal monitor mounting system will hold

(77°F)

diagonal screen size monitors up to 431 mm

• Maximum clamping ratio: 1.2:1

(17 in)

• Clamping volts: 330 volts

Specifications

• Clamping response time: <1 Nanosecond

• Overall dimensions (H x W x D): 1263.7 x

• Temperature range: -40° to +80°C

958.9 x 749.3 mm (49.75 x 37.75 x 29.50 in)

(-40° to +176°F)

• Internal equipment area: 546.1 x 781 x

• Outlets: 6

565.2 mm (21.5 x 30.7 x 22.25 in)

Part Number

Description

148-9610

PCCart, 110-125 VAC, 60 Hz

1-138 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Probe (17mm Side View Camera) - Borescope, Probe (5.5mm HD Camera) - Borescope, Tool

Group (Video Borescope) - Wired,Tool Group (Video Borescope) - Wireless

Model Usage: All Models

European Union Compliant, CE marked

448-0724

Warranty: Manufacturer’s

• Video borescopes are used to make visual

• Lower cost tool without wireless broadcasting

inspections of internal surfaces where normal

capabilities for regions that restrict their use.

viewing is not possible

• Specifications:

• In most cases, inspection and analysis can

- Includes a 9mm, IP67 waterproof, 0 LUX

be done without disassembling a product,

camera that is 1 meter long with 640 x 480

significantly reducing inspection time

pixel resolution.

- Built in 2.7" (68.6 mm) color display with

• Use a borescope as a first means of

960 x 240 pixel resolution

component inspection

448-0722

- Powered by 4 AA batteries

• Video borescopes can be used to document

- 10°C to 50°C (14°F to 122°F) operating

inspections with pictures or videos stored on

temperature

SD memory cards (not included with the tool)

- Also includes USB cable, AV Output Cable,

• Borescopes can be used to inspect internal

Hook attachment, Magnet attachment, and

engine surfaces through fuel nozzle holes on

Mirror attachment for side viewing.

engines using “pencil style” injectors

448-0725

• Other applications include checking

• Larger Wireless display allows user to

turbochargers for cracked or missing blades,

position display for easy viewing while

checking valve bodies for internal damage

448-0723

manipulating the camera.

or blockage, and checking cylinder walls for

• Specifications:

scratching or scouring

- Includes a 9mm, IP67 waterproof, 0 LUX

448-0722

camera that is 1 meter long with 640 x 480

(optional tool not included with either Video

pixel resolution.

Borescope)

- Wireless 3.5” (88.9mm) TFT-LCD color

• Used to inspect elements perpendicular to

display with 320 x 240 pixel resolution

the bore, such as walls without the need for a

- Camera powered by 4 AA batteries, Display

mirror attachment.

uses rechargeable Li Battery

• Specifications:

- 0°C to 40°C (32°F to 104°F) operating

- IP67 waterproof camera

temperature

- 640 x 480 pixel resolution

- Broadcasts at 2468Mhz

448-0724

- 0 LUX

- 1 meter flexible length

• Also includes USB cable, AV Output Cable,

100-240Vac 50/60 hz power adapter, Hook

448-0723

attachment, Magnet attachment, and Mirror

(optional tool not included with either Video

attachment for side viewing.

Borescope)

• Used to inspect smaller bores, and record

higher resolution pictures and videos.

• Specifications:

- IP67 waterproof camera

- 720 x 525 (NTSC) or 720 x 625 (PAL) pixel

resolution

- 0 LUX

448-0725

- 1 meter flexible length

Part No.

Description

448-0722

17 mm Side View Camera

448-0723

5.5 mm HD Camera

448-0724

Wired Video Borescope

448-0725

Wireless Video Borescope

1-140 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Borescopes

Model Usage: All Models

• Cat^®line of borescopes are used to make

• Borescopes can be used to inspect internal

visual inspections of internal surfaces where

engine surfaces through fuel nozzle holes on

Warranty: Caterpillar ^®One Year

normal viewing is not possible

engines using “pencil style” injectors

• In most cases, inspection and analysis can

• Other applications include checking

REPAIR INFORMATION

be done without disassembling a product,

turbochargers for cracked or missing blades,

Lenox Instrument Company Inc.

significantly reducing inspection time

checking valve bodies for internal damage

265 Andrews Road

Scottsville Industrial Park

or blockage, and checking cylinder walls for

• Use a borescope as a first means of

Trevose, PA 19053-3427

scratching or scouring

component inspection

Phone: (215) 322-9990 or (800) 356-1104

Fax: (215) 322-6126

• An adjustable focus under the eyepiece

Reference

All borescope systems are warranted to be free from

allows clear viewing of internal surfaces and

• NEHSO838, Tool OperatingManual; Using the

defects in material and workmanship for a period of 12

objects

8T-9290, 1U-5268, 146-1738,

months from original purchase date from Caterpillar Inc. If

186-0170Inspection Borescopes

repair is necessary, contact Lenox Instrument Company Inc.,

for information on obtaining required service. Borescopes less

than 1 year old will be repaired under warranty (EXCEPT FOR

ABUSE). Cost of out-of-warranty repairs will be charged to

the owner.

Rigid Tube Borescope

• 1U-5268 Borescope provides straight viewing

• A6V-9459 Fiber Optic Light Cable can be used

of internal surfaces.

with 1U-5268 Borescope.

• 1U-5269 Mirror Tube Adapter slides over shaft

• A 6V-9461 Right Angle (90 degree) Viewing

of 1U-5268 Borescope for right angle viewing.

Adapter allows operator to view into

borescope from a 90 degree direction (use

• Used with either a 1U-5266 and 190-8160

with 1U-5268 Borescope).

Light Source or a 1U-5265 Battery Light

Source

Total

Probe

Working

Direction of

Field of

Focus

Adjustable

Part Number

Description

Magnification

Resolution

Used with

Diameter

Length

View

Range

View

Coverage

4.8 mm

Direct View

6.50 mm

580 mm

1U-5268

0 degrees

60 degrees

(0.19 in) to

Borescope

(0.256 in)

(23in)

infinity

Mirror Tube,

4.8 mm

90 degree

7.24 mm

1U-5268

1U-5269

580 (23 in)

90 degrees

60 degrees

(0.19 in) to

direction of

(0.285 in)

Borescope

infinity

view)

Basic Borescope Inspection System

Item

Part Number

Description

1U-5268

Direct View Borescope

1U-5269

Mirror Tube, (90 degree direction of view)

6V-9459

FiberOptic LightCable 1830mm (72.0in)

6V-9461

Right Angle (90 degree) Viewing Adapter

4C-9662

InstrumentCase, 355 x 832 x 115mm (14.0 x 32.8 x 4.5in)

1U-5265

Battery Light Source

Not shown

1U-6346

Foam Packing for use with 1U-6345

—

207-8837

Light Source Adapter

—

6V-9465

Replacement Rubber Eye Piece (1U-5268)

—

9U-5118

Lamp, 6 volt, for use with 1U-5265

JULY 2018 Diagnostic Tools

1-141

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Battery-Operated Borescopes

• Provides a compact, battery-powered

References

borescope

• See NEHS0504 for correct replacement bulb.

• 8T-9290 battery handle can be attached

directly or using an extension cable.

• 146-1738 battery handle attaches directly to

viewing tube.

• 146-1738 provides 90 degree viewing.

Direction of

Description

Probe diameter

Length

Field of view

Focus range

view

Borescope

1.0 (0.03in) -

8.0mm (0.32in)

305mm(12.0in)

90 degrees

40 degrees

Mirror Tube

infinity

Probe

Direction of

Part Number

Description

Length

Field of View

Focus Range

Diameter

View

6.4 mm

305 mm

10 - 317 mm

146-1738

Borescopes Kit

0 degrees

40 degrees

(0.25 in)

(12.0 in)

(0.4 - 12.5in)

6.4 mm

Battery-Powered

8.0 mm

240 mm

8T-9290

90 degrees

60 degrees

(0.25in) -

Borescopes

(0.31 in)

(9.5in)

infinity

Service/Repair Parts (Sold Separately)

4C-6493

Bulb

Borescope Kit

Item

Description

Borescope Case

Precision Borescope

90 Degree Viewing Adapter

Flashlight (light source)

Flexible Shaft Borescope

• Allows viewing in areas where rigid-shaft

• Direction of view: 0 degrees

borescopes cannot reach

• Field of view: 50 degrees

• Articulated tip can be steered around or

• Focus range: 5.0 to 304.8 mm (0.20 to 12.0 in)

through obstructions.

• Light cable: Built-in

• Provides 0 degree and 90 degree directional

• Mirror head (90 degree side view):

view

- Direction of view: 90 degrees

Specifications

- Field of view: 50 degrees

• Diameter: 6.00 mm (0.236 in)

• Length: 600 mm (24.0 in)

Item

Part Number

Description

186-0185

Mirror Head (90 Degree Side View)

4C-9662

InstrumentCase, 355 x 832 x 115mm (14.0 x 32.8 x 4.5in)

—

186-0170

Flexible Shaft Borescrope

—

FT3152

Shaft Tester Plate

JULY 2018 Diagnostic Tools

1-143

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Optional Parts/Equipment 110 VAC and 220 VAC Light Sources

European Union compliant, CE marked

• Light cable plugs into a 12.7 mm (0.25 in)

(190-8160)

receptacle

• Compact, lightweight units provide

• A cooling fan keeps units from overheating

illumination with a 150 watt bulb

• Bulb circuit is protected with a 2 amp fuse

• Can be used with 1U-5268 and 186-0170

or circuit breaker which is replaceable

Borescopes

(resettable)

• Light intensity is adjustable and is controlled

by varying voltage output of solid state

dimmer

Replacement

Unit

Part No.

Description

Voltage

Output

Dimensions

Warranty

Lamp (21 V)

Weight

4 kg

190-8160

Light Sources (220 VAC)

220 to 230 V

50 to 60 Hz

150W

1U-5792

222.3 x 120.7 x 158.8 mm (8.75 x 4.75 x 6.25")

Manufacturer’s

(8lb)

1U-5266

Light Sources (110 VAC)

120 V

50 to 60 Hz

150W

1U-5792

Olympus C Video Borescope

Model Usage: All

European Union Compliant, CE marked

• 8-Step Brightness Control

Warranty: Manfacturer’s One Year

• Replaces 186-0170

• 6 mm Rigid Sleeve Set with Grip and 3

Sleeves

Olympus Service 1 800 225 8380,

• The Series C videoscope is designed to

newton.service@olympus-ossa.com

provide quick and easy inspections of difficult-

• CCD Camera

to-reach areas.

Specifications

• Olympus’ entry-level videoscope provides

• Insertion tube diameter 6.2 mm (.244 inch)

exceptional articulation, durability and great

optics to get the image you need.

• Insertion tube length 2 meters (6.6 feet)

• Built for use anywhere you need it and packed

• Distal end rigid section length 14.6 mm (.574

with features usually reserved for more

inch)

expensive units. The Series C will save you

• Field of view 90 degrees

time and money.

Angulation up, down, right, left each 120

•

Features

degrees

• Touch Screen

• Depth of field 12-150 mm (.47 -5.9 inch)

• HDMI Video Out, HDMI Cable

• Monitor 76 mm (3 inch) 16:9 wide VGA

• 4GB SDHC Memory

• Battery life 120 minutes

• Carrying Case

• Operating temperature insertion tube in air

-25 to 80C (-13 to 176F)

• AC Adapter/Charger

• Operating temperature insertion tube in water

• USBCable

10 to 30C (50 to 86F)

• Protective Stainless Steel Tip

• Operating temperature other parts battery

• Two Batteries

powered -10 to 40C (14 to 104F)

• 3x Digital Zoom

• Operating temperature other parts AC Adapter

powered 0 to 40C (32 to 104F)

Part No.

Description

Dimensions (W x H x D)

Weight

98 x 209 x 89 mm (3.8 x 8.2 x 3.5 in)

Approx.735g (25.9 oz)

539-3590

Olympus C Video Borescope

withoutinsertion tube and cable

including battery

1-142 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Battery Light Source

• Rechargeable from 110 VAC power source

• Requires207-8837Adapter

• Used with 1U-5268 and 186-0170 Borescopes

Part Number

Description

1U-5265

Battery Light Source

Light Source Adapter

• Used to connect 1U-5268 and 186-0170

• Allows use in areas where a 110 VAC or

Borescopes to 1U-5265 Battery Light Source

220VAC power source is not available

• Makes borescopes more portable

Part Number

Description

207-8837

Light Source Adapter

Ocular Fiberscope System

Model Usage: DPF Crack Inspection

European Union Compliant, CE marked

• ACMI light post (light source LED handheld)

Warranty: Manufacturer’s

• Light intensity control

Fiberscope System

• Inspect DPF for cracks

• Rechargeable Li-Ion battery

• 1mm OD,1000 mm working length

• Carrying case, cut foam insert and manual

• Flexible scope length (polyimide)

Optional USB Camera

• 20 mm minimum bend radius on scope shaft

• USB camera and DIN coupler (1.3 MP color

cmos 1280 x 1024)

• 10,000 pixel image fiber/70 degree FOV

• 55FPS (30 FPS on USB 2.0)

• 4 mm optical focal length

• Cables and software included

• Distal metal tip

• Can be stored in included carrying case

• 32 mm DIN eye cup (non focusing)

Part No.

Description

Dimensions

Weight

557-5714

Fiberscope

508 x 305 x 152 mm (20 x 12 x 6 in)

3.2 kg (7 lb)

557-5715

USB Camera

254 x 178 x 76 mm (10 x 7 x 3 in)

0.9 kg (2 lb)

JULY 2018 Diagnostic Tools

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

DataView Group, DataView Portable TechStation Group

Model Usage: All Models

European Union compliant, CE marked

• Available hard disc space: 10 MB

Warranty: Caterpillar ^®One Year

• PC-based diagnostic tool that accepts up to

• Diskette drive (add-on): 3.5 in, 1.44 MB

nine standard Cat^®sensors for measurements

• Monitor: VGA

on any engine or machine

• DOS version: 5.0 or greater

• Data Logger using 2MB PCMemory Card

• Windows 3.1 or Windows 95, OS2 version

• Measures pressure, temperature, blowby,

2.11, or Warp 3.0

position, rpm, Hz, duty cycle (PWM), hydraulic

• Printer port: Parallel

flow, and fuel flow

• Allows many current hand-held diagnostic

General Hardware Specifications

tools to be replaced with a single unit

• Rechargeable internal nickel metal hydride

• Includes digital and analog measurements,

battery (Varta C526F, 7.2 volt 2400 mAh)

bar graphs, charts, and histograms in real

• AC external power: 131-5052 AC Power

time or Data Logged data

Adapter, 90 to 264 VAC, 47 to 63 Hz

• Can provide test/diagnostic data for test

• External power connector: 11 - 40 VDC

facilities such as dynamometer rooms,

machine power or cigarette lighter adapter

transmission test centers, or other application

• Power consumption: 2 amp max at 15 VDC

where diagnostic measurements are required

• Low battery indicator: Flashing ON light

• Future versions of DataView software will

interface with other programs such as SIS and

• Battery life: 10 hours nominal

ET via Service Technician Workbench (STW)

• Battery charge time: 6 hours

• 6 “Analog” inputs for measuring any

• Battery charge indicator: Light off - not

combination of pressure, temperature,

charging, light on solid - fast charge, light

blowby, and position

flashing - trickle charge

• 3 “Frequency” inputs for measuring rpm, Hz,

• Operating temp: -17° to +60°C (0° to 140°F)

duty cycle, hydraulic flow, and fuel flow

• Storage temp: -40° to +100°C (-40° to +212°F)

• 2 “Engine Set Point” inputs

• Size: 297 x 229 x 45.7 mm (1.7 x 9.0 x 1.8 in)

• Calculated channels for displaying sum,

• Weight: DataView hardware 1.8 kg (4 lb)

difference, and hydraulic horsepower

• Automatic sensor identification of Analog

Data Logger Specifications

sensors for automatic set-up using Auto ID

• Datacan be logged fromall nine channels

cables (optional)

Memory: 2 MB PC PCMCIA flash memory card

•

• RS232 input connector for 146-4080 Digital

• Adjustable up to 1000 samples per second

Multimeter (DMM)

• Recording time: Varies depending on sample

• Portable TechStation carrying case holds

rate and number of channels in use

DataView and a portable PC

• Maximumlog size: At first release of

• Internal battery operates for up to 8 hours

software, logs will be limited to 8000 samples

• Operates and charges on 110/220 VAC, 11 to

• Pre-trigger: Allows logging of events which

40 VDC, or 12V Automotive Cigarette Lighter

happen before the log trigger point

Minimum PC Requirements

• Auto trigger: Logging can be triggered from an

• Connection: Standard parallel (printer) port

event or change in any channel

• PC with 486, 33 Mhz SL or SXL processor

• Manual trigger: Logging can be manually

started from the PC or from the hardware

• RAM: 8 MB

Part Number

Description

131-5050

DataView Hardware

131-5051

DataView Portable TechStation Group

1-144 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

DataView Group

Analog Channel Specifications

Frequency Channel Input Specifications

Engine Set Point Specifications

• Connector type: 5-pin DIN connectors (female)

• Frequency sensor types: Waveform or pulse

• Set point inputs: 2 inputs provided for use

inputs

with 2 frequency channels

• Analog channel sensor types: Analog inputs

are automatically reconfigured with relays to

• Input voltage range: 0.1 - 40 VAC or VDC peak

• Rack contact voltage: 12 VDC

accept voltage, milliamp, RTD, or resistance-

• Allowable signal offset: +0.040 VDC

• Rack contact current: 5.5 mA

type output sensors

• Input impedance: 50K ohms minimum

• Overrun indication: 0 - 10% rack contact

• Analog channel input ranges: 0 to 5 VDC;

closure

• Frequency response: 3 Hz to 15K Hz

Milliamp: 4 to 20 mA; RTD: 100 ohm, PRTD;

• Set point indication: 11% rack contact stores

Resistance: 15K ohm nominal

• Frequency accuracy: ±1 Hz

engine rpm

• Sensor power supply ranges: 5, 8, 12, or 15

• rpm measurement range: 1 - 9999 rpm

• Lugindication: 75 - 100% rack contact

VDC available, firmware selectable

• rpm accuracy: ±1 rpm in selected rpm/PPR

closure

• Input impedance:500K ohmsminimum

ranges

• A/D resolution: 12 bit

• Pulses per revolution: 0.1 - 256 pulses per

revolution;

• A/D Access time: 10 microseconds

• Hz: fixed at 60 pulses per revolution

• Channel scan rate: 50 microseconds per

channel (10 channels scanned in 500

• Pulse width measurement: 1 - 100% duty

microseconds)

cycle for 40 Hz to 15K Hz

• Frequency response: DC to 300 Hz (2000

• Cat^®PWM sensor measurement: Special

samples per second)

adapter cable required because of DC offset

on output signal

• A/D input voltage range: 0 - 5 VDC

• Pulse width accuracy: ±1% for signals above

• Max input voltage: Protected to 40V RMS or

1V peak

peak

• Photopickup: Power provided for 9U-5140

Photo Pickup

• Photo pickup range: 3 - 30 inches from retro-

reflective tape target

Basic Cat^®DataView Group

• Very basic group which includes only

• No sensor or adapter cables are included

DataView hardware unit and accessories

• Memory card for data logging is not supplied

necessary to power it and connect it to the PC

but can be purchased separately

Item

Description

JERD2163 DataView Software

Not Shown

NEHS0662 Tool Operating Manual

Item

Part Number

Description

131-5050

DataView Hardware

137-0169

Cable As - DVFlash

131-5059

DataView Rear Flash Programming Cable

131-5053

DataView to PC Parallel port cable (short)

131-5052

AC Power Adapter, 90 to 264 VAC, 47 - 63 Hz

131-5047

Cable - Power, 110 VAC (USA Plug)

137-0171

Adapter - Plug AC

JULY 2018 Diagnostic Tools

1-145

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

DataView Portable TechStation Group

• Contains all accessories, excluding sensors,

• Includes carrying case which holds DataView

unit and PC (not included)

Item

Description

JERD2163 DataView Software

NEHS0662 Hardware Operating Instructions

JEBD3004 Software Program Operating Instructions

needNot Shownte Data

View on aNE

EG2723 Group Label on lid of 131-5051 DataView Group

Item

Part Number

Description

133-6976

MemoryCard forDataView (2MBCapacity)

131-5050

DataView Hardware

137-0173

DataView Carrying Case

131-5058

FoamInsert for Universal PC

7 d

6V-2198

Extension Cable

8T-5111

Cable As. - Rack Adapter

1P-7446

Rack Cable

131-5054

Adapter Cable for Cat^®Pressure Sensors

131-5055

Adapter Cable for Blowby/Airflow Pickups

9U-7506

Magnetic Adapter Cable (required for TDC Sensors)

131-5056

Adapter Cable for Cat^®Hydraulic Flowmeters

131-5065

AutoIDCablefor8T-1002Position Sensor

6V-7072

Lead Kit— Test

131-5053

DataView to PC Parallel port cable (short)

137-0169

Cable As - DVFlash

131-5047

Cable - Power, 110 VAC (USA Plug)

131-5052

AC Power Adapter, 90 to 264 VAC, 47 - 63 Hz

137-0171

Adapter - Plug AC

131-5059

DataView Rear Flash Programming Cable

a. 4 Provided

Optional Equipment

Item

Part Number

Description

Generic Foam Insert - Fits in 137-0173 Case and has locations

131-5058

for DataView and a square hole for almost any laptop PC, plus a

location for Cat^®communications adapter

DataView Carrying Case - Has access door in front to allow

137-0173

DataView to be used without removing it from case. Foam inserts

must be ordered separatetly, depending on configuration

137-0168

External Power Cable, 11 - 40 VDC, 5 m (18 ft) long

EuropeanDataViewPowerCable (220 VAC)-European-style

133-6975

connectorto fit 131-5052 AC PowerAdapter

137-0170

Cigarette Lighter Power Cable (12 VDC)

Not Shown

—

229-9392

DataView Replacement Battery

1-146 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Optional Cables and Sensors to Use with DataView

Analog Channel Sensors

Part Number

Description

Pressure Sensors for Analog Channels A 131-5054 Adapter Cable or

Auto ID Cable is always required to use the following sensors:

131-5060

Auto ID Cable (for 4C-6816 Sensor)

131-5061

Auto ID Cable (for 4C-6817 Sensor)

131-5062

Auto ID Cable (for 4C-6818 Sensor)

131-5063

Auto ID Cable (for 4C-6819 Sensor)

131-5064

Auto ID Cable (for 4C-6820 Sensor)

213-3274

DataView Auto ID Pressure Sensor, 689 kPa (100 PSI)

213-3275

DataView AutoID Pressure Sensor, 6,890 kPa (1,000 PSI)

213-3276

DataViewAutoIDPressureSensor,51,675 kPa(7,500 PSI)

4C-6816

Pressure Sensor (0 - 60 PSI)

4C-6817

Pressure Sensor (0 - 100 PSI)

4C-6818

Pressure Sensor (0 - 500 PSI)

4C-6819

Pressure Sensor (0 - 1000 PSI)

4C-6820

Pressure Sensor (0 - 7500 PSI)

Probe Type RTD Temperature Sensors

4C-6264

Probe - RTD 25.4 mm (1 in) long, 3. 2 mm (0.125 in) diameter

4C-6265

Probe - RTD 38.1 mm (1.5 in) long, 3.2 mm (0.125 in) diameter

4C-6266

Probe - RTD 63.5 mm (2.5 in) long, 3.2 mm (0.125 in) diameter

4C-6267

Probe - RTD 88.9 mm (3.5 in) long, 3.2 mm (0.125 in) diameter

Exhaust RTD Temperature Sensor

4C-6268

Exhaust Probe RTD

Hand Held RTD Temperature Probes

4C-6496

Immersion Hand Held RTD Temperature Probe, 3.18 mm (0.125 in) diameter

4C-6497

Surface Hand Held RTD Temperature Probe, 6.35 mm (0.25 in) diameter

Blowby Sensors for Analog Channels

131-5066

Auto ID Cable for Small Blowby Pickup

131-5067

Auto ID Cable for Small Blowby Pickup

8T-2685

Pickup - Blowby (1,000 CFH)

Position Sensor for Analog Channels

131-5065

AutoIDCablefor8T-1002Position Sensor

5P-4814

Collet As - Clamp

6V-6042

PointGroup-Contact

8T-1002

Position Probe

JULY 2018 Diagnostic Tools

1-147

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Frequency Channel Sensors

Part Number

Description

Photo Pickup Speed Sensor

1U-6605

Retro-Reflective Tape, 12.5 mm (0.5 in) x 1.5 m (5.0 ft) long

4C-6919

Retro-Reflective Tape, 25 mm (1 in) x 2.5 m (100 in) long

6V-0093

Retro-Reflective Tape, 12.0 mm (0.5 in) x 47.5 m (50 ft) long

6V-3137

Magnetic Mounting Base for 9U-5140

6V-3138

Extension Rod for 6V-3137

9U-5140

Pickup - LED Photo

Injection Line Speed Sensor

6V-4950

Injection Line Pickup Group (from Multitach group)

Tach Generator Speed Sensor

5P-1759

Tachometer Drive Group (additional parts in accessory case)

5P-7360

Tach Generator (20-toothinternal gear )

9U-7506

Magnetic Adapter Cable (required for TDC Sensors)

Flywheel TDC Magnetic Speed Sensors

6V-2197

Transducer - Magnetic TDC Pickup 114 mm (4.5 in) long

6V-2199

Adapter - Transducer, 1/8 in NPTF

6V-3093

Adapter - Transducer, 1/4 in NPTF

7X-1171

Sensor Mounting Adapter TDC Pickup 114 mm (4.5 in) long

8T-5184

Transducer - Magnetic TDC Pickup 8.9 cm (3.5 in) long

8T-5185

Transducer - Magnetic 17.8 cm (7.0 in) long

9U-7506

Magnetic Adapter Cable (required for TDC Sensors)

Magnetic Pickup Speed Sensors

6V-4156

AdapterCable (requiredfor abovesensors), Amphenolto PhonoJack

8L-4171

General Purpose Magnetic Speed Sensor, 91 mm (3.5 in) long, 5/8-18 thd

9G-6724

Magnetic Speed Sensor, 76 mm (3.0 in) long, 3/4 - 16 Thread

9U-7506

Magnetic Adapter Cable (required for TDC Sensors)

Fuel Flowmeters and Fuel Flow Communicator

1U-5306

Hose Adapter Group, Large

Hydraulic Flowmeters for Frequency Channels The 131-5056

Adapter Cable is required to use the following flowmeters:

4C-8686

Hydraulic Flowmeter, 60 - 700 lpm (15 - 180 gpm)

4C-8687

Hydraulic Flowmeter, 45 - 450 lpm (10 -100 gpm)

4C-9436

Hydraulic Flowmeter, 12 - 120 lpm (3 - 25 gpm)

4C-9911

Hydralic Flowmeter, 8 - 50 lpm (2 - 12 gpm))

4C-9912

Hydraulic Flowmeter, 20 - 220 lpm (5 - 50 gpm)

4C-9913

Hydraulic Flowmeter, 30 - 300 lpm (8 - 80 gpm)

4C-9914

Hydraulic Flowmeter, 50 - 550 lpm (12 - 150 gpm)

Hydraulic Flowmeters with Load Valves for Frequency Channels

160-2513

Tester Flowmeter, 20 - 220lpm (5 - 50 gpm)

160-2514

Tester Flowmeter, 15 - 473lpm(4 - 125 gpm)

160-2515

Tester Flowmeter, 60 - 700 lpm (15 - 180 gpm)

1-148 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

DataView Auto ID Pressure Sensors

Warranty: Caterpillar ^®One Year

European Union compliant, CE marked

• Accuracy: ±1% of full scale or ±1% of reading

typical

• Low cost pressure sensors

• Proof pressure: 2 times rated range

• Used with 131-5050 DataView

• Burst pressure: 5 times rated range

• Built-in auto ID

• Connection: Male, 1/4 in NPT thread

• Plugs directly into DataView Analog Channels

• Connector: Male, 5-pin DIN

• Accuracy of ±1%

• Operating temperature range: -40° to 100°C

• Replaces discontinued 143-4062, 143-4065,

(-40° to 212°F)

and 143-4066 Pressure Sensors

• Maximum diameter: 26.0 mm (1.02 in)

Specifications

• Sensor length: 84 mm (3.3 in)

• Pressure ranges: 0 to 689 kPa (0 to 100 PSI)

- 0 to 6890 kPa (0 to 1000 PSI)

• Cable length: 305 mm (12 in)

– 0 to 51675 kPa (0 to 7500 PSI)

• Weight: 0.13 kg (0.28 lb)

• DataView auto ID resistor: Built-in

Part Number

Description

213-3274

DataView Auto ID Pressure Sensor, 689 kPa (100 PSI)

213-3275

DataView AutoID Pressure Sensor, 6,890 kPa (1,000 PSI)

213-3276

DataViewAutoIDPressureSensor,51,675 kPa(7,500 PSI)

Pressure Sensor (1000 Bar)

Model Usage: All

• Pressure Testing MP300 Series Multi-

Specifications

Processor Work Tools

Warranty: Caterpillar ^®One Year

• 609.6mm (24 inch) overall length

• Sensor Data Sheet

• .23kg (.5 lbs)

• 9/16”-18 UNF -2A Thread

Part No.

Description

458-6580

1000 Bar Pressure Sensor

JULY 2018 Diagnostic Tools

1-149

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Battery Pack Group, Battery Cable

Model Usage: All Models

Specifications

• Provides quick power for short diagnostic

tests - no need to open vehicle battery

Warranty: Caterpillar ^®One Year

• Portable, rechargeable power supply for use

compartment

with all Caterpillar^®diagnostic tools that

require 12-volt DC power

• 4C-9031 Cable required to connect to

diagnostic tools

Part Number

Description

4C-9024

Battery Pack Group (12 V)

4C-9031

Battery Cable

Battery Pack

Specifications

• Operating temperature: -60° to +60°C (-76°

to +140°F)

• Volts: 12 VDC

• Charging temperature: -16° to +50°C (+4° to

• Capacity: 6 amp hrs. at 20 hr. rating (25°C

+122°F)

[77°F])

• Recharge time: 16-20 hrs.

• Internal resistance: 25 milliohms

• Typical operating times

• Self discharge: 2 - 3% per month

• Current drain (amps): 0.25, 0.5, 1.0, 2

• Size (L x W x H): 210 x 73 x 165 mm (8.25 x

2.875 x 6.5 in)

• Power drain (watts): 3, 6, 12, 24

• Weight: 3.18 kg (7 lb)

• Operating time (hours): 20, 11, 5, 2

• Charge/discharge cycles: Up to 500 typical

Battery Cable

Specifications

• Connectors:

- Plug: Standard cigarette lighter plug with

• Length: 182 cm (6 ft)

integral 1 amp fuse

• Weight: 0.113 kg (0.25 lb)

- Receptable: Standard MS, 2-pin connector

used on diagnostic tools

Methane Gas Test Kit for Field Testing

Model Usage: 785C LNG OHTs

• Designed to accurately and quickly test

Kit Contains

Methane Sensors for reaction to elevated

Warranty: Manufacturer’s

• 2-34 L calibrated methane gas test cylinders

methane levels in the field

.25 L/minute pressure regulator and gauge

•

• CNG- and LNG- fueled engines must be tested

• Testing Instruction on inside of case

regularly to maintain accuracy of both the

visual and audible alarms

• Xintex Methane Sensor testing adapter

• The state of California mandates methane

• Connecting hose (regulator to test adapter)

sensor testing 3 times/year, at equal intervals.

• Rugged Polycarbonate storage case

Title X111, California Code of Regulations, (13

CCR) Section 935 (b)(2)

• Made as ordered

Part No.

Description

478-9229

Methane Gas Test Kit for Field Testing

1-150 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Field Soldering Iron Group, Field Soldering Iron

Model Usage: All Models

• Used to solder electrical connections in the

Specifications

field - light-weight and easy to use

Warranty: Caterpillar ^®One Year

• Voltage requirement: 12 VDC

• Used with 4C-9024 Battery Pack Group

• Wattage: 42 Watts

• Tip is temperature regulated (provides better

• Tip temperature: 370°C (700°F)

control for outdoor usage)

Length: 190 mm (7.5 in)

•

• In-line fuse prevents damage and/or overload

Cord length: 3.5 m (11.50 ft)

•

• Plugs into any 12V vehicle cigarette lighter

• NEEG2588: Soldering Iron Label

plug

• NEEG2587: Case Label

• Optional 4C-9024 Portable Battery Pack

Item

Part Number

Description

9U-7562

Solder, 0.5 kg (1 lb) Spool

6V-3073

Case - Plastic

—

9U-7560

Field Soldering Iron Group

Service/Repair Parts (Sold Separately)

2S-6024

Fuse or 333672 Fuse, 5 amp

Combustible Gas Detector

Model Usage: Natural Gas Engines

European Union Compliant, CE marked

Specifications

Warranty: Manufacturer’s

• Detects methane and propane gas

• Dimensions: 175x70x38 mm (6.89x2.75x1.5 in)

• Quickly identifies and pinpoints gas leaks

• Probe Length: 447 mm (17.6 in)

• Automatic calibration feature

• Warm-up Time: <60 Seconds

• 5 level LED alarm: >40, >80, >160, >320 and

• Response Time: <10 Seconds

>640 ppm

• Operation Temp. Range: -5°C ~ 45°C / 23°F

• Built-in earphone jack with mute function

~ 113°F

(earphone not included)

• Power Supply: 4 AA Batteries; 9V Power

• Flexible probe to access difficult

Adapter

measurement areas

• Battery Life: 14 Hours (continuous working)

• Auto power off ten minutes after last key

• Indicator: Intermittent Beep (Acoustic)/LED

pressure

(Visual)

• Fast response and high methane sensitivity

• Range Methane: 40 - 640 ppm

• Range Propane: 35 - 580 ppm

• Sensitivity: 35 ppm (Propane)

Part Number

Description

450-3225

Combustible Gas Detector

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Diagnostic Tool Holder

Model Usage: All Models

• Frees serviceman’s hands while performing

• Magnetized, adjustable device holds

critical diagnostic tests

multimeter, multitach, electronic position

Warranty: Caterpillar ^®One Year

indicator or any diagnostic tool

• Especially helpful while checking or adjusting

fuel systems

Part Number

Description

8T-9295

Diagnostic Tool Holder

Tool Case, Soft

Model Usage: All Models

• Universal soft case for most Cat^®hand-held

• Adjustable/removable strap

“green box” diagnostic tools

Warranty: Caterpillar ^®Six Months

• Clear vinyl front for excellent instrument

• Foam insert used to hold standard-size tool

visibility; provides extra protection

• Resistant to coolant, diesel fuel, and oil

• Opening in top for easy access to all

connections of instrument

Part Number

Description

9U-5215

Tool Case, Soft (not as shown)

ProLink Printer (220 VAC/12 VDC)

Model Usage: On-Highway Trucks

• Used to print active diagnostic codes, logged

Reference

fault event codes, data lists, trip recorder,

Warranty: Manufacturers One Year

• STG00-15, Manual

customer specified parameters, engine

rating specifications, snap shot data, and

Specifications

maintenance data

• Power source input: 220 VAC

• Provides printed copy for permanent history

• Power output to printer: 12 VDC

folder

• Helps troubleshoot intermittent engine

problems (allows comparison between

properly running engine and an engine with

problems)

Part Number

Description

206-2933

ProLink Printer (220 VAC/12 VDC)

REPAIR INFORMATION

NEXIQ Technologies

6839 Caminito Sueno

Carlsbad, CA 92009

Phone: 800-639-6774

Fax: 810-731-3348

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Oxygen Analyzer

Warranty: Manufacturers

European Union compliant, CE marked

Specifications

• Replaces canceled 348-4570 Oxygen Analyzer

• Oper. temp. range: -5° to 45°C (23° to 113°F)

• Measures oxygen content and temperature of

• Storage range: -20° to 49°C (-4° to 120°F)

exhaust gases on natural gas, diesel fuel, gas,

• Dimensions (L x W x H): 216 x 51 x 48 mm (8.5

and propane-powered engines

x 2.7 x 1.9 in)

• Rugged, portable design with integrated

• Weight: 0.5 kg (1.1 lb)

protective boot

Power supply: Li-Ion rechargeable battery

•

• Built-in magnetic back for hands free work

Oxygen sensor range: 0 - 21% at 0.1% res.

•

• Rechargeable Lithium-Ion battery rated for 5

• Probe temperature range:

hours of continuous use

- -40°C to +500°C at 0.17° resolution

• Universal power supply/battery charger with

- (-40°F to +932°F at 0.1° resolution)

four interchangeable, universal adapter plugs

REPAIR INFORMATION

• Draft-resolution: ± 16 in H2O at 0.001 in H2O

• Fast 30 second warm up time

Testo, Inc

-resolution

See Tool Repair Section for tool repair and calibration

• 4-line backlit display (user configurable)

• Battery Voltage: 3.4 - 4.2 VDC

locations

• Sensor diagnostics and battery life indicator

• Battery Charger Input: 100 - 240 VAC, 50 -

• Oxygen probe hose assembly features a clear,

60 Hz

inline filter canister and moisture trap

• Battery Charger Output: 5 VDC, 2.0 amps

• Wireless IR link for optional printer

• Includes carrying case (not shown)

Item

Part Number

Description

462-5776

Oxygen analyzer

Clear particle filter and moisture trap canister

Probe with hose

Replacement particle filters

Filter removal tool

Universal power supply/battery charger with adapter plugs

Not shown

Carrying case

Oxygen Sensor

209-5555

462-5775

Filter

209-5554

454-6323

Monitor Extension Cable

Model Usage: 320C Excavator

• Used to connect in-cab system monitor to a

• Provides ground-level system monitoring to

remote monitor

instructors and training students

Warranty: Caterpillar ^®One Year

Part Number

Description

205-8335

Monitor Extension Cable

JULY 2018 Diagnostic Tools

1-155

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Wiring Harnesses for 320 SCM Excavators

Model Usage: 320 B and C SCM Hydraulic

Used to check a variety of electrical connections

• 190-0167 Harness Type 14 used to connect

Excavators

including: continuity between terminals,

Deutsch 2-pin type receptacle and clip-type

terminals and ground, or terminals and battery;

Warranty: Caterpillar ^®One Year

188-8588 Valve Test Harness (320 B and C)

measuring voltage between terminals; and

checking reducing valve, governor actuator,

• Measures a current signal (Sweep Test)

engine/pump controller signal, engine/pump

188-8589 Governor Test Harness (320 C)

controller, and engine/pump attachment

• Measures a voltage signal across different

192-8733 Harness Group (320 C)

connections (Sweep Test)

• Used to check continuity between terminals,

192-8734 Harness Group (320 C)

or measure voltage between terminals,

terminals and ground, or terminals and battery

• Measures a voltage signal across different

connections of controller

• 190-0165 Harness Type 12 used on AMP

female terminals

192-8735 Harness Group (320 C)

• 190-0166 Harness Type 13 used on AMP

• Measures a voltage signal across different

female and clip-type terminal

connections of controller

Part Number

Description

192-8733 Harness Group (320 C)

190-0165

Harness Type 12

190-0166

Harness Type 13

190-0167

Harness Type 14

192-8733

HarnessGroup (320 C)

188-8588 Valve Test Harness (320 B and C)

188-8588

ValveTest Harness (320 B andC)

188-8589 Governor Test Harness (320 C)

188-8589

Governor Test Harness (320 C)

192-8734

HarnessGroup (320 C)

192-8735 Harness Group (320 C)

192-8735

HarnessGroup (320 C)

Ultrasonic Leak Detection Tool

Model Usage: CT660

• Checks for pressure and vacuum leaks

• Senses ultrasounds generated by a leak

• Can locate leaks in pressurized systems

• Extremely broad based

Part No.

Description

372-5241

Ultrasonic Leak Tool

Ultrasonic Sound Transmitter for Leak Detection

Model Usage: All

European Union Compliant

• Frequency: 40kHz

Warranty: Manufacturer’s

• Used with 372-5241 Ultrasonic Leak Detector

• Power Consumption: 8.5mA at 9 Volts

to supply ultrasonic signal for locations where

• Approximate Battery Life: 60 Hours with 9 Volt

the gas/air leak does not have sufficient

Alkaline Batteries

pressure to create an ultrasonic sound for

detection of cracks and openings

CALIBRATION AND SERVICE

Specifications

To return an Amprobe test tool for warranty or non-

• OperatingTemp:32ºFto100ºF (0ºCto 38ºC)

warranty repair, replacement or calibration please call

1-877-AMPROBE and select option 2 for RMA (Return

• Storage Temp: -40ºF to 150ºF (-40ºC to 66ºC)

Merchandise Authorization) instructions.

Part No.

Description

Dimensions

Weight (w/battery)

1-156 JULY 2018 Diagnostic Tools

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Harness

Model Usage: All Models

• Replaces discontinued 9W-6370 Harness

Reference

Warranty: Caterpillar ^®One Year

• Used with Signal Generator/Counter to

• SEHS8657, Special Instruction

test and adjust all engine electronic speed

switches, whether 2, 3 or 4 element (9W-6370

checks only 2 and 3 element speed switches;

4C-6534 Harness provides higher voltage

signal which will operate 4 element speed

switches)

• Length: 1524 mm (60 in)

Part Number

Description

4C-6534

Harness

Hook and Loop Fastener

Warranty: Caterpillar ^®Six Months

• Fast - lets you secure and release cables

• Reuseable

quickly and easily with the combinations of

• Tidy - keeps cables neat and safe

Velcro strap and nylon tie

• A great way to coil them for storage - a

• Easy - mounts to cables permanently;

better way to keep harnessed cables

installs in seconds

organized

Part Number

Description

Size (W x L)

9U-5061

Closed Loop

25.4 x 177.8 mm (1 x 7 in)

9U-5062

Open loop

25.4 x 177.8 mm (1 x 7 in)

9U-5063

Open loop

38.1 x 457 mm (1 1/2 x 18in)

Pocket Microscope, 40X with Light

Warranty: Caterpillar ^®One Year

• Replaces canceled 6V-2196 Microscope and

• Light source uses a standard 222 bulb with

6V-7894 Microlite

a screw-type base (can also use 6V-3061 as

replacement bulb)

• 40Xmicroscope is a general usage

instrument, but is specifically recommended

• Requires two 1U-9535 Alkaline 1.5V “AAA”

for checking crankshaft bearing surfaces after

size batteries (not included)

magnetic inspection

• Small, lightweight folding design with built-in

inspection light and adjustable focus lens

• Scale reading in 0.05 mm increments for

accurate measurement

Part Number

Description

262-8390

Pocket Microscope, 40X with Light

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GENERAL DIAGNOSTICTOOLS

Dual Scale Pressure Gauges in Brass Case

Warranty: Caterpillar ^®Six Months

• Dual scale, liquid-filled pressure gaugeInside

Specifications

scale is kilopascals (kPa)

• Gauge diameter: 63.5 mm (2.50 in)

• Outside scale is pounds per square inch (PSI)

• Accuracy: 1.6%

• Connector: 1/4-18 NPTF

Part Number

Connection Location

Range

8T-0846

Back

0 to 1,000 kPa (0 to 145) PSI

8T-0847

Back

-100 to 0 to 50 kPa (-15 to 0 to 72) PSI

8T-0848

Back

0to 400 kPa(0to 58)PSI a

8T-0849

Back

0 to 2,000 kPa (0 to 290) PSI a

8T-0850

Back

0 to 4,000 kPa (0 to 580) PSI a

8T-0851

Back

0 to 16,000 kPa (0 to 2,300) PSI a

8T-0852

Back

0 to 40,000 kPa (0 to 5,800) PSI a

8T-0853

Stem

0 to 400 kPa (0 to 58) PSI

8T-0854

Stem

0 to 1,000 kPa (0 to 145) PSI

8T-0855

Stem

0 to 4,000 kPa (0 to 580) PSI

8T-0856

Stem

0 to 6,000 kPa (0 to 870) PSI

8T-0857

Stem

0 to 10,000 kPa (0 to 1,450) PSI

8T-0858

Stem

0 to 16,000 kPa (0 to 2,300) PSI

8T-0859

Stem

0 to 25,000 kPa (0 to 3,600) PSI

8T-0860

Stem

0 to 40,000 kPa (0 to 5,800) PSI

8T-0861

Stem

0 to 60,000 kPa (0 to 8,700) PSI

8T-0862

Stem

-100 to 0 to 500 kPa (-15 to 0 to 72) PSI

8T-0863

Stem

0 to 250 (0 to 36) PSI

Standard and Certified Pressure Gauges in Brass Case

Warranty: Caterpillar ^®Six Months

• Dual scale, liquid-filled pressure gauge

Specifications

• Inside scale is kilopascals (kPa)

• Accuracy: 1.6%

• Outside scale is pounds per square inch (PSI)

• Connector: 1/4-18 NPTF

• Certified gauge has a serial number and

• Gauge diameter: 63.5 mm (2.50 in)

certificate of accuracy from the manufacturer

• Gauge diameter of 186-2613: 101.6 mm

Certified Part No.

Part Number

Range

Dual Scale Pressure Gauges (Back Connector) 2.50 in

186-2592

8T-0846

0 to 1,000 kPa (0 to 145) PSI (a)

186-2593

8T-0847

-100 to 0 to 50 kPa (-15 to 0 to 72) PSI

186-2594

8T-0848

0to400kPa(0to58)PSI (a)

186-2595

8T-0849

0 to 2,000 kPa (0 to 290) PSI (a)

186-2596

8T-0850

0 to 4,000 kPa (0 to 580) PSI (a)

186-2597

8T-0851

0 to 16,000 kPa (0 to 2,300) PSI

186-2598

8T-0852

0 to 40,000 kPa (0 to 5,800) PSI

Dual Scale Pressure Gauges (Stem Connector) 2.50 in

212-7043

0 to 700 kPa (0 to 100) PSI

186-2601

8T-0853

0 to 400 kPa (0 to 58) PSI

186-2602

8T-0854

0 to 1,000 kPa (0 to 145) PSI

186-2604

8T-0855

0 to 4,000 kPa (0 to 580) PSI

186-2605

8T-0856

0 to 6,000 kPa (0 to 870) PSI

186-2606

8T-0857

0 to 10,000 kPa (0 to 1,450) PSI

186-2607

8T-0858

0 to 16,000 kPa (0 to 2,300) PSI

186-2608

8T-0859

0 to 25,000 kPa (0 to 3,600) PSI

186-2609

8T-0860

0 to 40,000 kPa (0 to 5,800) PSI

186-2610

8T-0861

0 to 60,000 kPa (0 to 8,700) PSI

186-2611

8T-0862

-100 to 0 to 500 kPa (-15 to 0 to 72) PSI

186-2612

8T-0863

0 to 250 (0 to 36) PSI

Dual Scale Pressure Gauges (Stem Connector) 4.00 in

186-2613

8T-0820

0to 70,000 kPa (0 to 10,000) PSI

a. Can be used in 1U-5481 Transmission Test Group

JULY 2018 Diagnostic Tools

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Standard Pressure Gauge, Certified Pressure Gauge

Warranty: Six Months

• Grade “A” liquid-filled dual scale (kPa range

• General purpose gauge; can be used with all

0 to 70,000, PSI range 0 to 10,000), 101.6 mm

Cat^®electric hydraulic pumps

(4.0 in) diameter with 1/4 inch NPT thread and

• Certified gauge has serial number and

stem mounted

certificate of accuracy from the manufacturer

Part Number

Description

186-2613

Certified Pressure Gauge

8T-0820

Standard PressureGauge

Pressure Gauge

Warranty: Caterpillar ^®Six Months

• Liquid-filled pressure gauges designed for

• Both gauges have a 101.6 mm (4.00 in) liquid

use with the most popular series of hydraulic

filled housing

pullers and rams 8T-5343 Gauge is a bottom

• Provide Grade A accuracy with a pressure

mount pressure gauge having 1/4 inch NPT

range of 0 to 70,000 kPa (0 to 10,000 PSI)

threads

• Tonnage scales are provided for 30, 50, 70,

• 8T-5342 Gauge is a lower back-mounted

100 and 150 ton cylinders (27T, 45T, 63.5T, 91T

pressure gauge

and 136T)

Part Number

Description

8T-5342

Pressure Gauge

8T-5343

Pressure Gauge

Digital Pressure Gauge (0 to 500 PSI)

Warranty: Caterpillar ^®Six Months

• 2 3/4 inch gauge has 1% of full scale

• NIST certified

accuracy

• 1/4 inch NPT stem style connection

• Gauge reads in PSI only

• Requires a 9-volt alkaline battery

• Operates in 0-50°C (32-122°F)

• Weight: 0.198 kg (7 oz)

Part Number

Description

210-6990

Digital Pressure Gauge (0 to 500 PSI)

Service Indicator

Warranty: Caterpillar ^®Six Months

• Used to monitor filter condition

• Has a 50.8 mm (2 in) diameter face with green

backg1round to 20 PSI, yellow background to

• Has 1/8 inch NPT port out on middle of back

24 PSI, and red backg1round to 60 PSI

Part Number

Description

9U-6986

Service Indicator

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Differential Pressure Gauge

Model Usage: 201-8131 Heavy Duty Filter Cart

• Used to monitor pressure drop across filter

• Accuracy FSD: ± 2%

(discontinued)

element

• Dial size: 63.5 mm (2.50 in)

Warranty: Caterpillar ^®Six Months

• Used with discontinued 201-8131 Heavy-Duty

• Hose connections: 1/4 FNTP

Filter Cart

• Line connections: Back mount

• Easily mounts anywhere (can be panel

• Lens: Plastic

mounted)

• Body material: Aluminum

• 1/4 inch NPT hose connections

• Units of measure: Pounds per square inch

Specifications

(PSI)

• Maximumtemperature: 93°C (200°F)

• Seals: Viton

• Maximum pressure: 400 bar (6000 PSI)

• Red zone: From 60 PSI and higher

• Full range scale: 0 to 100 PSI

Part Number

Description

218-8445

Differential Pressure Gauge

Grommet

Warranty: Caterpillar ^®Six Months

• Provides protection to gauges during field

• Fits stem or back-mounted gauges with

operations

63 mm (2 1/2 in) face diameters and

thicknesses of 28 mm (1 1/8 in)

Part Number

Description

1U-5809

Grommet

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Calibrating Group Pressure Gauge

Warranty: Manufacturer’s One Year

• 3 gauges of 1/2% accuracy with pressure

Reference

ranges of 1100 kPa (160 PSI), 4150 kPa

• NEHS0977, Tool Operating Manual

(600 PSI), and 34,500 kPa (5000 PSI)

• 2 lower pressure gauges protected from

REPAIR INFORMATION

excessive pressure by 2 sensor valves which

Carrier-Oehler

shut off the pressure signal to the gauges at a

16955 Vincennes Avenue (Shipping)

preset value

P.O. Box 40 (Mailing)

South Holland, IL 60473

• Separate source of pressure is required to

Phone: (708) 339-8200

actuate the calibrating group

Fax: (708) 339-9830

Item

Part Number

Description

—

5P-8558

Calibrating Group Pressure Gauge

ComponentsUsedforTesting with the 5P-8558 Calibrating Group

1P-2375

Coupler Assembly Quick Connective (Male)

1P-2376

Coupler Assembly Quick Connective (Female) (2)

8F-0024

Hose Assembly

1S-8937

Valve - Needle

5P-8998

Nipple - Pipe

Gauge Comparator

Warranty: Caterpillar ^®Six Months

• Used to compare accuracy of analog and/or

• Large diameter master gauges for easy

digital gauges (compares gauge in question to

pressure reading

a precise master gauge)

• Master gauges have dual scale pressure

• Used with 204-7394 7000 kPa Precision

readings (inside [kPa] and outside [PSI])

Gauge, 204-7395 35000 kPa Precision Gauge,

Specifications

and 198-9257 70000 kPa Precision Gauge (not

part of 204-7393)

• Range: 0 - 68900 kPa (0 - 10000 PSI)

• Can also be used to check accuracy of

• Pressure medium: Water, animal/vegetable

198-4240 Digital Pressure Indicator Group

oil, or alcohol

• Quick-sealing, threaded gauge adapters allow

• Mounting: 4 holes

quick and easy gauge changes

• Dimensions (W x H x D): 275 x 200 x 270 mm

• Works in stationary or portable applications

(10.8 x 7.9 x 10.6 in)

(can be bench mounted or mounted to a

• Weight: 5.9 kg (13 lb)

rolling cart)

•

Connections: 1/4-18 NPTF female

• Hand wheel allows minute pressure changes

• Accuracy: ±0.25% of span

to be made

Part Number

Description

204-7393

Gauge Comparator

Calibrating Group Pressure Gauge

Item

Part Number

Description

5P-0946

Box

1P-2375

Coupler Assembly Quick Connective (Male)

8S-4600

Nipple (2) a

8S-4599

Coupling Assembly— Quick Disconnect

a. Other nipples available for gauge attachment are 2S-5244, 1/4 in NPT External Thread

JULY 2018 Diagnostic Tools

1-159

Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Pressure/TemperatureTest Group

Model Usage: C18 Marine Gensets

European Union Compliant

Temperature Generator

Warranty: Manufacturer’s

• Used to generate pressures and temperatures

• Power: 115 VAC (±10%), 4.4 A or 230 VAC

for testing sensors and switches

(±10%), 2.2 A, switchable 500 W

• Hand pump pressure generator with digital

• Ambient Temperature: 5-50°C (41-122°F)

gauge

• Operating Range: 35-350°C (95-662°F)

• AC powered thermal generator with digital

• Resolution: 0.1°C or °F resolution

display

Readout: Switchable °C or °F

•

• Test hose and adaptor fittings for common

• Accuracy: 0.5°C (±0.9°F), in holes greater than

pressure sensors

1/4" (6.35 mm) accuracy is ±1°C (±1.8°F)

• Thermal generator accepts multiple size

• Stability: 0.03°C at 50°C, 0.05°C at 350°C

temperature probes

• Uniformity: ±0.4°C typical, ±0.1°C with

• Common o-ring seals included for replacement

similarly sized wells

when removing sensors from system

• Heater: 500W

• Square key tool for isolation valves

• Heating Time: 12 minutes from ambient to

• Phillips screwdriver for connector removal on

350°C

some sensors

• Cooling Time: 15 minutes from 350°C to

• Thermal generator and pressure generator

100°C

have manufacturer’s warranty

• Cooling: 2 speed internal fan

• Required tool for MCS alarm system witness

test

• Stabilization Time: 7 minutes

• Weight, 12 kg

• Fault Protection: Sensor burnout and short

protection, over temperature thermal cut-out,

• Adaptor fittings for:

electrical fuses

- 12 mm JIC Male

- 14 mm JIC Male

• Fuse Rating: 115 V: 6 A (fast acting), 250 V

- 9/16 JIC Male

230 V: 3.15 A (fast acting), 250 V

- 7/16 JIC Male and Female

- 16 mm sample port

• Pressure Generator

- Pressure to 40 bar (600 PSI)

- Vacuum to -0.96 bar (-13.9 PSI)

- Wetted materials: aluminum, silicon,

neoprene, stainless steel, Buna-N

– Display units: PSI, Bar, KAP

Item

Part Number

Description

–

453-3204

Pressure/Temperature Test Group

453-3208

Thermal Generator

453-3209

Pressure Generator group

9U-6795

Test hose

4C-9660

Case

Various

O-ring Seals

453-3207

Isolator valve key, square 7mm

Phillips screwdriver

Power cords

453-3210

Thermal generator probe insert (installed in generator)

Pressure sensor adaptor fittings

453-3205

Foam Insert only

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GENERAL DIAGNOSTICTOOLS

Marine Sea Trial Adapter Group

Model Usage: All Cat^®Marine Propulsion,

• 20 digital channels to take temperature and

• Adapters and fittings in labeled box make

Auxiliary and Generator Set Engines

pressure readings during marine sea trial

it easy to identify missing fittings and parts

available in the Cat^®Parts System

Warranty: Caterpillar ^®One Year

• Select 1-20 channels to display on multi-tool

• Four marine sea trial groups can be connected

• Uses 1/8” probe RTD temperature sensors

to one multi-tool to display 80 channels

• Uses 500 psi sensors with quick couplers

Specifications

• Extension cables keep technician away from

engine

• Dimensions: 590.6 x 527.1 x 228.6 mm

(23.25 x 20.75 x 9 in)

• Contains adapter fittings and o-rings

• Weight: 21.2 kg (46.8 lbs)

• Reduce setup time-everything required is in

one place

Reference

464-1090 Group (with cables)

• NEHS1111 MultiTool Group

• NEHS1207 Tool Operating Manual

Part No.

Description

Quantity

464-1090

Marine Sea Trial Group (Multi-Tool Group 368-9910 not included)

464-1091

AdapterGroup

464-1092

Switch Box

464-1093

Foam Insert

Also Included in Group:

262-7732

Magnetic Feet

376-4170

500 psi Sensor

4C-6265

RTD Sensor 1.5” Probe

464-1090 Group (without cables)

4C-6266

RTD Sensor 2.5” Probe

4C-6268

RTD Exhaust Sensor

4C-9660

Pelican Carrying Case

6V-2198

5-Pin Din Extension Cable

9U-5061

Velcro Cable Tie

NEHS1207

Tool Operating Manual

NEEG3163

Decal for Carrying Case

464-1091 Adapter Group

464-1092 Switchbox

connected to Multi-Tool

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Diesel Exhaust Fluid Pressure Group

Model Usage: Marine Tier 4/IMOIII Engines

• Used to measure pressure in systems where

• Pressure sensors and adapters are stainless

DEF is present

steel and are resistant to DEF.

Warranty: Caterpillar ^®Six Months

• Adapter sized to fit DEF fitting

Part No.

Description

Dimensions

Weight

WLL

528-1221

Diesel Exhaust Fluid Pressure Group

7 x 4 x 2 in

1.6 lb

500 psi

528-1221

528-1222

Adapter (replacement)

528-1222

Tetragauge

Warranty: Caterpillar ^®Six Months

• Functions as a general purpose pressure

• 2 lower pressure gauges are protected from

measuring device

over-pressurization by 2 sensor valves which

shift and prevent pressure from increasing

• Capable of measuring hydraulic or air

past a pre-set value which is less than the

pressure from -100 to 40 000 kPa (-14.5 to

full-scale range of the gauges; the highest

+5800 PSI)

pressure gauge is not protected by a shutoff

• Background of the kPa scale is highlighted in

valve

yellow to indicate metric units

Item

Part Number

Description

1U-5757

Hose Assembly

8T-0862

Gauge, -100 to 500 kPa (-14.5 to 72.5 PSI)

8T-0860

Gauge, 0 to 40,000 kPa (0 to 5,800 PSI)

8T-0855

Gauge - Pressure

6V-4144

Coupler Assembly (For 42000 kPa)

4S-6399

Connector

8T-5324

Repair Kit

6V-7830

Tetragauge

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GENERAL DIAGNOSTICTOOLS

Tool Group (Hydraulic System Test)

Model Usage: 6015, 6015B, 6018, 6020B, 6030,

• Used to perform testing and troubleshooting

Specifications

6030B, 6040, 6050, 6060, 6090

on the HMS 60XX series machines

• Dimensions: 400 x 300 x 330 mm (16 x 12 x

Warranty: Manufacturer’s

13 in)

• Weight: 13 kg (28.6 lb)

Part Number

Description

456-6429

Tool Group (Hydraulic System Test)

Cable Assembly

Model Usage: Off-Highway Trucks

• Used to download information from TPMS

Specifications

(Truck Payload Measurement System) to a

Warranty: Caterpillar ^®One Year

• Truck cab connector: 5 pin MS

users laptop computer

Computer connector: 9 pin serial port

•

• Setup functions, diagnostics, and productivity

reports are available using TPMS, this

cable, and TPM software package (available

separately)

Part Number

Description

9X-3075

Cable Assembly

Cable, TPMS, VIMS, WLP to PC

Model Usage: All Off-Highway Trucks

• Replaces discontinued 9X-3393 Cable Group

• Cable connects to 5-pin circular connector on

TMPS and 9-pin “D” connector on computer

Warranty: Caterpillar ^®One Year

• Used to download data from off-highway

trucks

• New cable allows data to be downloaded

from ground level (eliminates need to turn

• Used with Truck Payload Measurement

keyswitch inside cab)

System (TPMS) software package and IBM

compatible personal computer

Part Number

Description

127-9797

Cable, TPMS, VIMS, WLP to PC

Service/Repair Parts

8C-4797

Socket

8C-6313

Connector

Extension Cable

Model Usage: 320, 330, and 325 Hydraulic

• Used to extend reach of 7Y-5500 Control

• Efficient and cost effective way to diagnose

Excavators

Groupinto cab— allows technician to adjust

hydraulic system problems

hydraulic system from inside cab

Warranty: One Year

• Length: 6 m (20 ft)

Part Number

Description

9U-6386

Extension Cable

Service/Repair Parts

7N-7779

Socket Connector

7N-7780

Pin Connector

7N-8204

Socket Housing

7N-8205

Plug Housing

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Diagnostic Tools

GENERAL DIAGNOSTICTOOLS

Breakout T-Adapter

Model Usage: Lexion Combine

• Used to check voltage at solenoid while it

• Fits all standard DIN 43650 type connectors

is in use (verifies if solenoid is not working or

Warranty: Caterpillar ^®One Year

• Connects between machine harness and

there is no power to solenoid)

solenoid

Part Number

Description

218-3363

Breakout T-Adapter

Training Harness

Model Usage: C-15 Engines

• Used to connect between C-15 Electronic

• Simulates 6-cylinder industrial engine

Training Aid and 70 pin ECM connector

Warranty: Caterpillar ^®One Year

Part Number

Description

209-1969

Training Harness

Harness

Model Usage: 3500B EPG and Marine Engines

• Used to connect engines’ ECM to front panel

• Used with 114-0905 Electronic Engine

connectors on Electronic Control System

Training Aid

Warranty: Caterpillar ^®One Year

Simulator (wire colors and wire codes match

• 189-2231 Harness used for 3500B EPG Engine

production machines)

applications

• Engine wire harness colors are identical to the

training aid wire harness colors

Part Number

Description

189-2231

Harness

Gauge Mounting Group

Warranty: Caterpillar ^®Six Months

• Used to mount fluid-filled, 63.5 mm (2.50 in)

• Use for transmission test cases without a

diameter gauges, both kPa and PSI back-

U-shapedmounting panel

mounted, in the discontinued 6V-4160

Transmission Test Case; some U-shaped

mounting panels may need to be modified

by brazing a piece of sheet metal to the

U-shaped mounting panel to make it 4.8 mm

(0.188 in) deeper

Part Number

Description

8T-5135

Gauge Mounting Group

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GENERAL DIAGNOSTICTOOLS

Vibration Analyzer

Model Usage: All

• Accepts IEPE standard vibration transducers

Specifications

Warranty: Manufacturer’s One Year

• Carbon-fiber-reinforced enclosure, IP65

• Display: TFT color, 480 x272 pixels, 4.3 inch

widescreen, adjustable backlight

• RF transponder for contact free measuring

point identification, read and write functions

• Dynamic range: up to 120dB, 24bit A/D

in connection with optional memory tags

converter

• Drop test 1 meter according to IEC 60079-0

• Communication: USB 2.0

• Waterfall, phase and real time spectrum

• Power supply: rechargeable Lithium-Ion

battery pack 5200 mAh or power adapter

• Simultaneous recording for up to 50 hours

Battery power: for min. 16 hours normal use

• Stroboscope input/output for rpm

(at 20 °C)

measurement with optional sensor

• Operating temperature: -20 to 50 °C (-4 to 122

• Download thousands of measuring points

°F) non condensing

• Stethoscope function, (Headset required)

• Vibration channels: 1 channel (Optional 3

• Automatic transducer line test

simultaneous )

• Voice recording of comments (Headset

• Frequency range: 0 (DC) to 10 kHz (Optional

required)

40Khz) …Cat Spec uses 2-300hz, ISO Spec

European Union Compliant, CE marked

uses 2-1000hz

• Upgradable by manufacturer for advanced

• Genset linear vibration monitoring per

features

• Resolution: max. 6400 (Optional 25,600 lines)

Caterpillar Specification with report

…Cat and ISO Spec uses ½ order resolution

Supported Languages

generation

• Measuring techniques: Cat Spec, ISO8528-

• English

• Genset linear vibration monitoring per

9, ISO 2372, (Optional - ISO 10816, EVAM

• Polish

ISO8528-9 Specification with report

vibration analysis, enveloping, orbit analysis,

generation

• Czech

shaft centerline plot, balancing, run up/

• Finnish

coast down, bump test, frequency response

• Genset linear vibration monitoring per Custom

function)

• German

Specification with report generation

• Netherlands-Dutch

• SPM Measuring techniques: SPM HDm/HDc

• Shock Pulse Measurement (SPM) Method

Standard, (Optional , dBm/dBc, LR/HR and LR/

(HDm/HDc)functionality (Used for evaluation

• Russian

HR HD )

of ball bearing and grease integrity with

• Simplified Chinese

optional transducer)

• Spanish

Reference

• Programmable function keys

• Swedish

NEHS1223, Tool Operating Manual

• One hand operation, right or left

• Norwegian

REPAIR INFORMATION

Manufacturer repaired, go to https://www.spminstrument.

com/cat for repair center location.

469-1620 Group Contents

Item

Part Number

Description

469-1621

Vibration Analyzer

469-1630

Battery Charger

469-1626

Battery

469-1622

Vibration Transducer

474-9423

Magnet

469-1623

Transducer Cable

NEHS1223

Software and Manual, USB Stick

USB cable

Case with Foam

Optional Accessories

Part Number

Description

474-9421

HeadsetwithMicrophone (used for stethoscope andvoicememo functions)

474-9419

Shock Pulse Probe

474-9422

Laser tach and non contact temperature probe

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Caterpillar. Dealer service tools catalog (2018) - page 4