SANY Crawler Hydraulic Excavator (SY195C9, SY205C9, SY215C9, SY225C9). Shop Manual (2013)

Structure and Function

10. System Time Setup

Select “System Time Setup” on the Informa-

tion Menu page and press

Enter

, and the

display moves to this page. You can set sys-

System Time Setup

tem time on this page.

Operation

Current time and time zone:

1234·12·12

12:12:12 W

Ɣ Use

and

to change the number

where the cursor blinks.

Setup time and time zone:

1234·12·12

12:12:12 W

Ɣ Use

and

to move the cursor.

Ɣ Press

Enter

to save adjusted time.

Use >Ĺ@>Ļ@>ĸ@>ĺ@ to adjust system time

Ɣ Press

ESC

to return to the “Information

Menu”.

NOTE: When

Enter

is pressed, the screen

XP2051203015

displays “Setup Finished” on the bottom. If

system time has been adjusted, it cannot be

adjusted again until the system is re-ener-

gized.

11. GPS Monitoring

Select “GPS Monitoring” on the Information

Menu and press

Enter

to view this page.

GPS Monitoring

Longitude ° ˖

Operation

Latitude

°˖

Ɣ Press

ESC

to return to the “Information

Elevation m:

Speed Km/h:

Menu”.

Satellite No.:

Comm index˖

S/N ratio 1˖

Remark:

S/N ratio 2˖

Ɣ Longitude: “E” stands for “East”, while “W”

S/N ratio 3˖

S/N ratio 4˖

for “West”.

Ɣ Latitude: “N” stands for “North”, while “S”

for “South”.

XP130426011

Ɣ Altitude: “P” means “Above Sea Level”,

while “N” means “Below Sea Level”.

4-210

Structure and Function

The blue-white bars show signal-to-Noise

ratio ranges from 0 to 99.

When the altitude is nonzero and the longi-

tude and latitude is zero, it means that the

system is receiving GPS data, yet still in

the process of precise positioning.

GPS is normal when the signal indicator

shows 1023, otherwise it is abnormal when

the signal indicator shows 615.

When the signal indication changes to 0

from 7, a connection failure occurs either

in the SIM card or in the antenna.

When the signal indication changes to

0 from 15, it is either because the GPS

service is not available, or the SIM card

charge is overdue, or the GPS network is

abnormal.

When the signal indication changes to 0

from 31, it is because the monitoring cen-

ter suspends.

12. Brightness Adjustment

Press

on the Information Menu Password

Entry page to go to Bright Adjustment page.

This page is used to adjust monitor screen

Brightness Adjustment

brightness.

Brightness: 20%

Operation

Ɣ Press

to decrease brightness level.

The progress bar moves to the left side.

Minimum brightness is 10%.

Ɣ Press

to increase brightness level. The

progress bar moves to the right side. Maxi-

mum brightness is 100%.

Tips: Use F3 to save brightness value.

Ɣ Press

to save brightness adjustment.

Ɣ Press

to return to the “Information

XP2051203029

Menu”.

4-211

Structure and Function

13. System Setup password entry

Press

on the Information Menu page to en-

ter the Password Entry page before accessing

the System Setup page.

System Setup

Operation

Please enter the password

1. For password entry method, see Informa-

tion Menu Password Entry page.

2. When all the five digits of the password

have been entered, press

Enter

. If the

password is correct, the display moves to

the “System Setup” page; if not, please try

again.

3. Press

ESC

to return to the Home

page.

XP130426012

NOTE: Contact your local dealer to obtain this

password.

14. System Setup

This page is used to set up machine configu-

ration.

Operation

System Setup

Ɣ Press

to select the item below the high-

Machine configuration

lighted one. The highlighter returns to the

Service hour setup

top after the bottom item. You can also use

Machine configuration setup

and

to move the highlighter up and

Hydraulic oil temperature

down.

Ɣ Press

Enter

to access the selected en-

try.

Ɣ Press

ESC

to return to the Home

page.

XP2051203016

4-212

Structure and Function

15. Machine Configuration password entry

Select Machine Configuration on the System

Setup list and press

Enter

, and the display

moves to the Password entry page before ac-

System Setup

cessing the Machine Configuration page.

Please enter the password

Operation

1. For password entry method, see Informa-

tion Menu Password Entry page.

2. When all the five digits of the password

have been entered, press

Enter

. If the

password is correct, the display moves to

the “Machine Configuration” page; if not,

please try again.

3. Press

ESC

to return to the “System

XP13060801

Setup” page.

16. Machine Configuration

You can view machine configuration informa-

tion on this page.

Machine Configuraiton

Operation

Ɣ Press

ESC

to return to the “System

Machine model͇

Setup” page.

Machine No.:

Engine model:

Hydr system model:

Controller model:

XP13041502

4-213

Structure and Function

17. Service Hour Setup password entry

Select “Service Hour Setup” on the System

Setup list and press

Enter

, and the display

moves to the Password entry page before ac-

System Setup

cessing the Service Hour Setup page.

Operation

Please enter the password

1. For password entry method, see Informa-

tion Menu Password Entry page.

2. When all the five digits of the password

have been entered, press

Enter

. If the

password is correct, the display moves

to the “Service Hour Setup” page; if not,

please try again.

3. Press

ESC

to return to the “System

XP13060802

Setup” page.

18. Service Hour Setup

This page is used to set up machine service

hours.

Service Hour Setup

Operation

Current service hour

Ɣ Use

and

to change the number

where the cursor blinks.

100 h 50 m

Ɣ Use

and

to move the cursor.

Setup service hour

Ɣ Press

Enter

to save adjusted time.

100 h 50 m

Ɣ Press

ESC

to return to the “System

Setup” page.

Use >Ĺ@>Ļ@>ĸ@>ĺ@ to adjust service hour

NOTE: When

or ENTER is pressed, the

screen displays “Setup Finished” on the bot-

tom. If system time has been adjusted, it can-

XP2051203021

not be adjusted again until the system is re-

energized.

4-214

Structure and Function

19. Machine Configuration Setup password

entry

Select “Machine Configuration Setup” on the

System Setup list and press

Enter

, and the

display moves to this Password entry page.

㋏㒳䆒㕂

Operation

䇋䕧ܹᴎ఼䜡㕂䆒ᅮᆚⷕ˖

1. For password entry method, see Informa-

tion Menu Password Entry page.

2. When all the five digits of the password

have been entered, press

Enter

. If the

password is correct, the display moves to

the “Machine Configuration Setup” page; if

not, please try again.

3. Press

ESC

to return to the “System

XP13060803

Setup” page.

4-215

Structure and Function

20. Machine Configuration Setup

This page is used to set up machine configu-

ration after installation of the monitor.

Machine Config Setup

Operation

Press

to change machine model.

Machine model:

Press

to change engine model.

Engine model:

Press

to change hydraulic system

Hydraulic model:

model.

Control model:

Press

to change controller model.

Machine No.:

Press

to save machine configura-

Use>Ĺ@>Ļ@>ĸ@>ĺ@ to set up machine number

tion. The screen displays “Setup finished.

Mach Eng Hydr Cont

Please re-energize the system.”

Press

Enter

to move the cursor between dif-

XP13041503

ferent parts in the machine number.

Use

and

to increase and decrease

the selected machine number by 100 each

time.

Use

and

to increase and decrease

the selected machine number. One quick

pressing increase or decrease the number

by 1. Long pressing increase or decrease

the number in a quicker pace.

Press

ESC

to return to the “System Setup”

page.

4-216

Structure and Function

Remark:

The machine serial number is composed of

4 parts: 1) Production year, 2) Product code,

3) Tonnage code, 4) Alteration code, 5) Serial

number, and 6) Tail number “8”.

1) Press

Enter

to move the cursor to different

part (Production year, Product code and

Serial number) in the machine number.

2) When the cursor moves to Production year

and Alteration code, press

and

increase or decrease Production year and

Alteration code by 1 each time.

3) When the cursor moves to Tonnage code,

press

and

to increase or decrease

tonnage code by 1 each time; or press

and

to increase or decrease tonnage

code by 100 each time.

4) When the cursor moves to Serial number,

press

and

to increase or decrease

this number by 1 each time. Long press-

ing to change the number in a quick pace.

Press

and

to increase or decrease

this number by 100 each time.

5) The machine number has 4 adjustable dig-

its. Use

and

to switch between the

four digits, and use

and

to change

the value on a digit. The value of the first

digit from the left could be any numbers

from 0 to 9 and any letters from A to Z; the

value of the rest three digits could only be

any number from 0 to 9. When the number

exceed 9999, capital letter from A to Z will

have to be used. A, B, C, D, E ... means

respectively 10000, 11000, 12000, 13000,

14000, 15000

For example: 10000 will

be written as A000; 11020 as B020, 12999

as C999.

4-217

Structure and Function

22. Lockout Information (Level 1)

This display indicates that the machine has

entered lockout state (level 1).

Lockout Information

Operation

Ɣ Press

to enter “System Unlock” page.

Macine model:

Machine No.:

Machine state:

Lockout (1)

NOTE: Contact your local dealer to unlock the

Current time:

machine when the system is locked.

System locked

Contact manufacturer to unlock system

XP13041504

30. Lockout Information (Level 2)

This display indicates that the machine has

entered lockout state (level 2).

Lockout Information

Operation

Ɣ Press

to enter “System Unlock” page.

Macine model:

Machine No.:

Machine state:

Lockout (2)

NOTE: Contact your local dealer to unlock the

Current time:

machine when the system is locked.

System locked

Contact manufacturer to unlock system

XP13041505

4-219

Standard Values

5 STANDARD VALUES

5.1 Standard Values of Engine - related Parts

Std. value for

Item

Measurement condition

Unit

Permissible value

new machine

High Idling

rpm

2,060 ± 70

Engine Speed

Low Idling

rpm

1,050 ± 50

Rated Speed

rpm

2,000

Intake Pres-

sure

Ɣ Air Cleaner Outlet Location

kPa

Min. 133

(Negative

Ɣ Arm-In Overflow+Max. rpm

{mmH₂O}

{Min. 1,000}

Pressure)

At Sudden Acceleration

Bosch

Max.25

Exhaust Color

Index

At High Idling

—

Valve Clear-

Intake Valve

0.25

0.152 ~ 0.381

ance

Exhaust Valve

0.51

0.381 ~0.762

Compression

Ɣ Oil Temp: 40~60°C

Mpa

Min. 2.41

1.69

Pressure

Ɣ Engine Speed 250 rpm

{kg/cm²}

{Min. 24.6}

{17.2}

Blow-by Pres-

Ɣ Coolant Temp: Working Range

kPa

Max. 0.98

1.96

sure

Ɣ Arm-In Overflow: Max. rpm

{mmH₂O}

{Max. 100}

{200}

MPa

Min. 0.29

0.25

High Idling

{kg/cm²}

{Min. 3.0}

{2.5}

Oil Pressure

MPa

Min. 0.10

0.07

Low Idling

{kg/cm²}

{Min. 1.0}

{0.7}

Oil Temp.

Ɣ Full Speed Range (In Oil Pan)

°C

80 ~ 110

120

Ɣ Between fan belt pulley and

Fan Belt Ten-

alternator belt pulley

8.0

Min. 6, Max. 10

sion

Ɣ Deflection when pressed with

finger force of 58.8 N {6 kg}

Ɣ Between fan belt pulley and

A/C Compres-

compressor belt pulley

sor Belt Ten-

5 ~ 8

5 ~8

Ɣ Deflection when pressed with

sion

finger force of 58.8 N {6 kg}

5-3

Standard Values

5.2 Standard Values of Chassis-related Parts

Std. value for

Permis-

Categ.

Item

Measurement condition

Unit

new machine

sible value

Engine coolant temperature: Within

operational range

Hydraulic oil temperature: Within

2 pumps at relief

operational range

rpm

2,030 ± 50

Engine running at high idle

Heavy-load operating mode (H)

Arm-in relief condition

Speed when auto

Engine running at high idle

deceleration is oper-

Auto idling switch on

rpm

1,400 ± 50

1,400 ± 100

ated

All control levers neutral

11.5 ± 0.5

Boom control valve

DOWN

9.5 ± 0.5

11.5 ± 0.5

Arm control valve

Engine stopped

OUT

9.5 ± 0.5

See Control valve.

Bucket control valve

DIG/DUMP

9.5 ± 0.5

Swing control valve

Travel (L&R)

9.5 ± 0.5

Forward &

Travel control valve

9.5 ± 0.5

Reverse

Boom control lever

85 ± 10

Engine stopped

Arm control lever

85 ± 10

Control lever grip at center

Bucket control lever

85 ± 10

Max. reading at stroke end (except

Swing control lever

85 ± 10

lever play in NEUTRAL position)

Travel control lever

115 ± 12

Engine stopped

Work Equip-

Max. 15

Max. 20

Slightly push the

ment

control lever. Stop

Play of control lever

pushing when re-

sistance is felt.

Stroke

Max. 20

Max. 25

Max. reading at

stroke end.

5-4

Standard Values

Std. value for

Permis-

Categ.

Item

Measurement condition

Unit

new machine

sible value

Boom control

Max. 19.6

Max. 24.5

lever

{Max. 2.0}

{Max. 2.5}

Arm control

Max. 19.6

Max. 24.5

Hydraulic oil temp: Within operational

lever

{Max. 2.0}

{Max. 2.5}

range

Bucket con-

Max. 15.6

Max. 21.6

trol lever

Engine running at high idle

{Max. 1.6}

{Max. 2.2}

Swing control

Control lever grip at center

{kgf}

Max. 15.6

Max. 21.6

lever

{Max. 1.6}

{Max. 2.2}

Pedal at tip

Travel control

Max. 30.4

Max. 39.2

Max. reading at stroke end

lever

{Max. 3.1}

{Max. 4.0}

Travel control

Max. 93.1

Max. 107.8

pedal

{Max. 9.5}

{Max. 11}

Hydraulic oil temp: Within operational

range

Engine running at high idle

Unloaded

0~1.0

0~2.0

pressure

Working mode: H

{0~10}

{0~20}

All control levers in neutral position

Hydraulic pump output pressure

Boom relief

Hydraulic oil temp: Within operational

34.3 ± 1.0

33.3 ~ 35.3

range

{350 ± 10}

{340 ~ 360}

34.8 ± 1.0

33.3 ~ 36.8

Operate corresponding control lever

Arm relief

after engine runs at high idling speed.

{355 ± 10}

{340 ~ 375}

Working mode: H

34.8 ± 1.0

33.3 ~ 36.8

Bucket relief

Hydraulic pump output pressure with

{355 ± 10}

{340 ~ 375}

all measurement circuits relieved

MPa

Hydraulic oil temp: Within operational

25.5 ± 1.0

24.5 ~ 27.5

{kg/cm²}

Swing relief

range

{261 ± 10}

{250 ~280}

Operate corresponding control lever

after the engine runs at high idling

speed.

33.4 ± 1.0

32.4 ~ 34.4

Travel relief

Working mode: H

{342 ± 10}

{330 ~ 351}

Hydraulic pump output pressure with

all measurement circuits relieved

Hydraulic oil temp: Within operational

range

Control circuit

Engine running at high idle

3.9 ± 0.2

3.7 ~ 4.1

source pres-

Self pressure reducing valve output

{40 ± 2}

{37 ~ 41}

sure

pressure with all control levers in

NEUTRAL position

5-5

Standard Values

Std. value for

Permis-

Categ.

Item

Measurement condition

Unit

new machine

sible value

Hydraulic oil temp: Within operational range

Engine running at high idle

Swing

Working mode: H

Deg.

Max. 100

Max. 130

brake

Swing circle misalignment amount when stopping

(—)

angle

after one turn

For measuring posture see Swing 1.

Hydraulic oil temp: Within operational range

90°

sec.

3.1 ± 0.3

Max. 3.7

Time

Engine running at high idle

taken

Working mode: H

to start

Time required for passing points 90°and

180°

sec.

4.4 ± 0.4

Max. 5.5

swing

180° from starting point

For measuring posture see Swing 1.

Hydraulic oil temp: Within operational range

Engine running at high idle

Time

Working mode: H

taken to

sec.

27 ± 3.5

Max. 30

Time required for 5 turns after making initial 1

swing

turn

For measuring posture see Swing 1.

Hydraulic oil temp: Within operational range

Engine stopped

Keeping the upper structure transverse on a

Hydraulic

grade of 15°. For more information see Swing 2.

drift

Notching a mating mark on inner and outer races

of the swing circle

Mating mark misalignment amount during 5 min.

Hydraulic oil temp: Within operational range

Motor

Engine running at high idle

ml/

Max. 5

Max. 10

leakage

Swing lockout switch: ON

min

Leakage amount for 1 minute during swing relief

Hydraulic oil temp: Within operational range

51.3 ± 5.1

46.2

- 60.4

Engine running at high idle

Travel

Working mode: H

speed

sec.

Time required for track shoes to make 5

(unload-

28.0 ± 1.4

26.6

- 31.4

turns after making one initial idle turn

ed)

For more information on measuring posture

see Travel 1.

5-6

Standard Values

Std. value for

Permis-

Cat.

Item

Measurement Condition

Unit

new machine

sible value

Hydraulic oil temp: Within operational range

Engine running at high idle

20 ± 2.5

17.5~22.5

Working mode: H

sec.

Level ground

Time required for traveling 10m after 10m trial run

13 ± 2.5

11.5~15.5

For measuring posture see Swing 2.

Hydraulic oil temp: Within operational range

Engine running at high idle

Working mode: H

Travel Speed: Low

Max. 800

Max. 900

Hard level ground

Amount of deviation (Ȥ) while traveling 20m after initial

10m trial run

For measuring posture see Travel 2/3.

Hydraulic oil temp: Within operational range

Engine stopped

Park the machine on a grade of 12°, with the sprocket

in the downhill direction

Measure the sliding distance for 5 minutes

For measuring posture see Travel 4.

Hydraulic oil temp: Within operational range

Engine running at high idle

Traveling with the sprocket locked

13.6

27.2

Oil leakage amount for one minute with traveling in re-

lief condition

Hydraulic oil temp: Within operational range

Max. 600

Max. 900

Flat and level ground

Bucket full of earth or with rated load (0.8m³: 1,440 kg)

Boom horizontal, arm fully retracted and bucket cylin-

Max. 20

Max. 27

der fully extended

Engine stopped

Work equipment control lever in neutral position

Measure total amount of falling for 15 min. by measur-

Max. 20

ing the falling every 5 min. immediately after initial set-

ting

Ɣ Bucket tip lower distance

Ɣ Boom cylinder: Cylinder retracting distance

Ɣ Arm cylinder: Cylinder extending distance

Max. 45

Ɣ Bucket cylinder: Cylinder retracting distance

For measuring posture see Work Equipment 1.

5-7

Standard Values

Std. value for

Permis-

Categ.

Item

Measurement condition

Unit

new machine

sible value

Hydraulic oil temp: Within operation-

al range

Engine running at high idle

Working mode: H

sec.

3.4 ± 0.4

Max. 4.8

Time required for the bucket to raise

from the ground to its stroke end

For measuring posture see Work

Equipment 2.

Hydraulic oil temp: Within operation-

sec.

2.8 ± 0.4

Max. 4.5

al range

Engine running at high idle

Working mode: H

Time required from dumping stroke

OUT

sec.

2.3± 0.3

Max. 3.5

end to digging stroke end

For measuring posture see Work

Equipment 3.

Hydraulic oil temp: Within operation-

DIG

sec.

2.3 ± 0.4

Max. 3.4

al range

Engine running at high idle

Working mode: H

Time required from dumping stroke

DUMP

sec.

1.6 ± 0.3

Max. 2.3

end to digging stroke end

For measuring posture see Work

Equipment 4.

5-8

Standard Values

Std. value for

Judgement

Cat.

Item

Measurement condition

Unit

new machine

criteria

Hydraulic oil temp: Within operational range

Engine running at low idle

Working mode: H

Time required from maneuvering the joystick

to the moment that the bucket reaches the

sec.

Max. 1.0

Max. 1.2

ground and begins to push the machine up-

ward, within 50mm off the ground

For measuring posture see Work Equipment

Hydraulic oil temp: Within operational range

Engine running at low idle

Working mode: H

Average time required for operating the con-

sec.

Max. 2.0

Max. 2.8

trol lever back and forth till the arm starts to

move

For measuring posture see Work Equipment

Hydraulic oil temp: Within operational range

Engine running at low idle

Working mode: H

Average time required for operating the con-

sec.

Max. 1.0

Max. 3.6

trol lever back and forth till the arm starts to

move

For measuring posture see Work Equipment

Hydraulic oil temp: Within operational range

Engine running at high idle

ml/

Leakage amount for one minute with cylinder

min

or travel measured at relief condition

Ɣ Hydraulic oil temp: Within operational range

Ɣ Engine running at high idle

Ɣ Working mode: H

Ɣ Travel Speed: Low

Max. 200

Max. 220

Ɣ Amount of deviation measured for 20 m after

traveling about 10 m on a hard level ground

Ɣ For measuring posture see Travel 2.

5-9

Standard Values

Machine postures for measuring (For all models)

Control value: Spool stroke

Travel 1: Travel speed (without load)

ZX215-1003002

ZX215-1003005

Swing 1: Swing brake angle, time taken to

Travel 2: Travel speed (actual run), Travel de-

start swing, time taken to swing

viation

45°

ZX215-1003003

ZX215-1003006

Swing 2: Hydraulic drift of swing

Travel 3: Travel deviation

15°

10m

ZX215-1003007

Sprocket

ZX215-1003004

5-10

SANY Crawler Hydraulic Excavator (SY195C9, SY205C9, SY215C9, SY225C9). Shop Manual (2013) - page 16