HV590L Series Frequency Inverter. User Manual (Version: 3.1.14)

Definition of security

In this manual, safety issues the following two categories：

Warning： Due to the dangers posed against the required operation, may result

in serious injury and even death;

Causion： Due to the dangers posed against the required operation, may lead

to moderate harm or minor injuries, and damage to the equipment;

Installation, commissioning and maintenance of the system, please carefully read this

chapter (safety precautions), follow the required safety precautions to operate. HNC is not

responsible in case of any injuries and losses caused as a result of improper operations.

Safety precautions

Before Installation

Warning

Do not install inverter finding the control system with water in, or inverter with missing parts

or damaged parts.

Please do not install inverter when the packing list is not consistent with the physical name.

Warning

Carefully handled when loading, otherwise it may damage the inverter.

Please don’t use the damaged driver or missing parts inverter, there may be risk of injury.

Do not touch components of the control system, otherwise it will cause danger of static

electricity.

During Installation

Warning

Mount the inverter on incombustible surface like metal, and keep away from flammable

substances. Otherwise it may cause fire.

Do not twist the mounting bolt of the equipment, especially the screw bolt marked in RED.

Prohibit the use in the dangerous environment where inflammable or combustible or

explosive gas, liquid or solid exists. Or it may cause electric shock or fire.

Caution

Do not drop the conducting wire stub or screw into the inverter. Otherwise ,it may cause

damage to the inverter.

Please install the inverter at the place of less direct sunlight and vibration.

Please mind the location of its installation when more than two inverters are installed in one

cabinet, so that radiation effect is promised.

During Wiring

Warning

Operation shall be performed by the professional engineering technician. Otherwise there

will be unexpected danger.

There shall be circuit breaker between the inverter and power supply. Otherwise, there may

be fire.

Make sure the power is disconnected prior to the connection. Otherwise there will be danger

of electric shock.

The earth terminal shall be earthed reliably. Otherwise there may be danger of electric shock.

Warning

Please don't put the power line and the signal line from the same pipeline，when operating

wiring, please make power line and signal line apart above 30cm.

The encoder must use shielded cable, and the shield must ensure that a single side of a

reliable ground!

Do not connect the input power cable to the output terminals(U、V、W).Attention to the

terminals of the mark and do not make wrong connection. Otherwise it may damage the

inverter.

The brake resistor cannot be directly connected between the DC bus terminals (+)、(B).

Otherwise it may cause fire.

Ensure the wiring meet the EMC requirements and the local safety standard.

The wire size shall be determined according to the manual. Otherwise, accident may be

caused!

Before Power-on：

Caution

Any part of the inverter need not to carry on pressure test,which has been done before

leaving factory.Or accident may be caused.

Please confirm whether the power voltage class is consistent with the rated voltage of the

inverter and the Input terminal (R、S、T) and Output terminal(U、V、W)cable connecting

positions are correct, and check whether the external circuit is short circuited and whether

the connecting line is firm,otherwise it may damage the inverter.

Do not frequently turn ON/OFF power .If continuously ON/OFF power is needed, please

make sure the time interval more than 1 minute.

Caution

The cover must be well closed prior to the inverter power-on. Otherwise electric shock may

be caused!

All the external fittings must be connected correctly in accordance with the circuit provided in

this manual.Or accident may occur.

Upon Power-on

Warning

Do not open the cover of the inverter upon power-on.Otherwise there will be danger of

electric shock!

Do not touch the inverter and its surrounding circuit with wet hand. Otherwise there will be

danger of electric shock.

Do not touch the inverter terminals (including control terminal). Otherwise there will be

danger of electric shock.

At power-on, the inverter will perform the security check of the external stong-current circuit

automatically. Thus, at this time please do not touch the terminals U、V、W, or the terminals

of motor, otherwise there will be danger of electric shock.

If the parameter identification is required, pay attention to the danger of injury arising from

the rotating motor. Otherwise accident may occur.

Do not change the factory settings at will. Otherwise it may damage the equipment.

During the Operation

Warning

Do not touch the fan, heat sink or discharge resistor to sense the temperature. Otherwise,

you may get burnt.

Detection of signals during the operation shall only be conducted by qualified technician.

Otherwise, personal injury or equipment damage may be caused.

Cautions

Do not control run/stop by using contactor.Or equipment damage may be caused!

Avoid anything falling into the equipment when inverter is running.Or damage may be

caused.

Maintenance

Warning

Do not carry out repairs and maintenance of equipment with power on. Otherwise, there is a

risk of electric shock!

No specially trained personnel can not make inverter implementation of repairs and

maintenance. Otherwise, personal injury or equipment damage may be caused!

Make sure the inverter when the inverter voltage is lower than AC36V implementation of the

Precautions

●Motor Insulation Inspection

Motor in use for the first time, placed a long time before re-use and periodic inspection

should be done, the motor insulation should be checked, to prevent the motor winding

insulation failure and damage to the inverter. To motor insulation check connection separate

from the inverter, 500V megger is recommended, should ensure that the measured insulation

resistance of not less than 5MΩ.

●Motor Thermal Protection

If the rated capacity of the motor Yes not match those of the inverter, especially when the

rated power of the inverter is higher than the rated power of the motor, be sure to adjust the

inverter motor protection parameter values , or thermal relay shall be mounted for motor

protection.

●Running with Frequency higher than Power Frequency

This inverter can provide output frequency from

0Hz to 3200Hz. If the customer is

required to run 50Hz above, consider the mechanical endurance of the device.

●Vibration of Mechanical Device

The inverter may encounter the mechanical resonance point at certain output frequencies,

which can be avoided by setting the skip frequency parameters in the inverter.

●Motor Heat and Noise

Since the output voltage of inverter is PWM wave and contains certain harmonics, the

temperature rise, noise and vibration of the motor comparing with the power frequency will be

increased slightly.

●Use with the voltage different with the rated voltage

If the HV590L series inverter is used outside the allowable working voltage range as

specified in this manual, it is easily lead to the inverter devices damage. If needed, use the

corresponding boost or lower voltage transformer processing.

●The output side with the pressure-sensitive devices or to improve the power factor capacitor

Since the inverter output is PWM wave, the output side if installed with capacitors to

improve the power factor or lightning varistors. Easily lead to the inverter instantaneous

overcurrent or even damage the drive, do not use.

●Switching Devices like Contactors Used at the Input and Output terminal

If a contactor is installed between the power supply and the input terminal of the inverter,

it is not allowed to use the contactor to control the startup/stop of the inverter. Necessarily

need to use the contactor control inverter start and stop of not less than an hour. Frequent

charge and discharge will reduce the service life of the capacitor inside the inverter. If

switching devices like contactor are installed between the output terminal and the motor,

should ensure that the inverter output off operation, otherwise easily lead to the inverter

module damage.

●Change Three-phase Input to Two-phase Input

It is not allowed to change the HV590L series three-phase inverter into two-phase.

Otherwise, it may cause fault or damage to the inverter. This operation must be handed under

HNC technical guidance.

●Lightning Surge Protection

The series inverter has lightning over current protection device, and has certain self-

protection ability against the lightning. In applications where lightning occurs frequently, the

user shall install additional protection devices in front of the inverter.

●Altitude and Derating Use

Altitude of over 1000m of the region, the heat sink’s cooling effect of the inverter may turn

poorer due to the thin air. Therefore, it needs to derate the inverter for use. This case please

contact our technical advice.

●Some Special Use

If the user needs to use the inverter with the methods other than the recommended wiring

diagram in this manual, such as DC bus, please consult our company.

●Cautions of Inverter scrapped

The electrolytic capacitors on the main circuit and the PCB may explode when they are

burnt. Emission of toxic gas may be generated when the plastic parts are burnt. Processed as

industrial waste.

●Adaptable Motor

1) The standard adaptable motor is four-pole squirrel-cage asynchronous induction motor or

permanent magnetic synchronous motor. If such motor is not available, be sure to select

adaptable motors in according to the rated current of the motor.

2) The cooling fan and the rotor shaft of the non-frequency-conversion motor adopt coaxial

connection. When the rotating speed is reduced, the heat sink cooling effect will be reuduced.

Therefore, overheating occasions should be retrofitted with a strong exhaust fan or replace the

variable frequency motor.

3) Since the inverter has built-in standard parameters of the adaptable motors, it is necessary

to perform motor parameter identification or modify the default values so as to comply with the

actual values as much as possible, or it may affect the performance and protective properties.

4)Since short circuit cable or internal circuit of motor may cause alarm,or even machine

explosion,please do insulation and short circuit test before the initial use as well as daily

maintenance.Note：be sure to do this test, inverter and tested parts must be all separated!

EMC Guidance

According to the national standard of GB/T12668.3, HV590L complys with the

requirements for electromagnetic interference and anti-electromagnetic interference.

HV590L series inverter meet international standard as below,the products have passed

CE certification.

IEC/EN 61800-5-1：2003 Safety Regulationson CommissionableElectric Drive System

IEC/EN 61800-3：2004 Commissionable Electric Drive System

To obtain good electromagnetic compatibility in general industrial environment, please

refer to the following instruction：

Installation of EMC guidance：

Ground wire of inverter and other electrical products should be well grounded.

Try not set parallel arrangement for inverter input/output power line and weak

electric signal lines, set vertical arrangement if possible.

The inverter output power line is recommended to use shielded cable, or steel

shielded power line, and shielding layer should be reliable grounded. Twisted pair

shielded control cable is recommended for wiring of interference device.

If the distance between the inverter and the motor exceeds 100 meters, output filter

or reactor shall be installed.

Input filter installation EMC guidance：

Note：The filters should strictly be used according to the rated value. As filter belongs

to class I appliances, filter metal shell ground shold be large area well connected to

installation cabinet metal gound, and good conductive continuity is required. Otherwise

there will be risk of electric shock and serious impact on the EMC effect.

EMC test proves, filter and PE end must be connected to the same publicground,

otherwise it will seriously affect the EMC effect.

Filter should be installed as close as possible to the inverter power supply input.

Section I. Product Information

1.1 Nameplate specification

1.2Model specification

1.3 Product series

1.4 Product shape

1.4.1 Product Component Name

1.4.2 Product Outline, Mounting Dimension, and Weight

1.5 Standard specification

1.6 Interface configuration

Section II. Installation &Wiring

2.1 Use of the environment

2.2 Handling and installation

2.3 Lower cover removable and installation

2.4 Wiring

2.4.1HV590L diagram

2.5 Main circuit terminals (G type)

2.5.1 HV590L main circuit terminals

2.6 Control circuit terminals

2.6.1 Control circuit terminal arrangement

2.6.2 Control circuit terminals description

2.6.3 Description of wiring of control terminals

2.7 Standby circuit

Section III. Fittings

3.1 Connection with peripheral devices

3.1.1 Connection of the Product and Peripheral Devices

3.1.2 Peripheral Electric Parts of HV590L

3.2 Mounting hole dimension

3.2.1 Braking unit & Braking resistance

3.2.2 Specifications of circuit breaker、cable and contactors

Section IV. Keyboard Operation

4.1 Keyboard size

4.1.1 HV590L keyboard specification

4.1.2 Keyboard warehouse JP3 dimension

4.2 Display Interface

4.2.1 Function description of operation panel

4.3 Examples for parameter setting

4.3.1 Description of function code viewing and modificationmethod

4.3.2 Parameter display mode

4.3.3 User set parameter operation mode

4.3.4 Check method of state parameter

4.3.5 Password Setting

4.3.6 Motor parameter automatic tuning

4.4 Test running

Section V. Parameter Function Table

5.1 Monitor function group：U0.00-U0.61

5.2 Basic function group：P0.00-P0.28

5.3 Parameters for motor 1：P1.00-P1.37

5.4 Vector control function group：P2.00-P2.22

5.5 V/F control group：P3.00-P3.15

5.6 Input terminal：P4.00-P4.40

5.7

Output terminal：P5.00-P5.22

5.8

Start/stop control：P6.00-P6.15

5.9

Keyboard and display：P7.00-P7.14

5.10

Auxiliary function：P8.00-P8.53

5.11

Overload and protection：P9.00-P9.70

100

5.12

Elevator specified function group：PL.00-PL.28

109

5.13

Swing frequency, fixed length and counting：Pb.00-Pb.09

110

5.14

MS speed function&simple PLC function：PC.00-PC.51

112

5.15

Communication function group：Pd.00-Pd.06

116

5.16

User customization function code：PE.00-PE.29

117

5.17

Function code management：PP.00-PP.04

118

5.18

Torque control group： A0.00-A0.08

120

5.19

VirtualIO： A1.00-A1.21

121

5.20

The second motor control：A2.00-A2.65

129

5.21

The third motor control： A5.00-A5.09

128

5.22

AI curve setup： A6.00-A6.29

130

5.23

User programmable card parameters： A7.00-A7.09

131

5.24 Point to point communication：A8.00-8.11

132

5.25

Extended function group：A9.00-A9.09

133

5.26

AI/AO correction： AC.00-AC.19

134

Section VI. Fault Diagnosis & Solutions

136

6.1

Fault alarm and solutions

136

6.2

Common fault and solutions

143

Section VII. Inspection & Maintenance

148

7.1 Inspection and Maintenance

148

7.2 Regular replacement of the device

149

7.3 Storage

149

7.4 Measuring and Judgment

149

7.5 Safety Precaution

149

Appendix I H5RS485 Card & RS485Communication Protocol

148

I.1 H5RS485 card

148

I.2 Communication protocol

148

I.2.1 Protocol content

148

I.3 Protocol Description

148

I.4 Cyclical Redundancy Check

151

Appendix II Parameter Settings List

159

Appendix III Recommended accessories selection

180

1．Brake unit braking resistor selection：

180

2．Input AC reactor

180

3．Output AC reactor

181

Product Feedback

183

Warranty Agreement

184

Section I. Product Information

HNC frequency inverters have been tested and inspected before leaving the manufacturer.

Before unpacking the product, please check product packaging for shipping damage caused by

careless transportation and whether the specifications and type of the product complies with the

order. If any questions, please contact the supplier of HNC products, or directly contact the

company.

※ Inspect that the contents are complete (one unit of HV590L frequency inverter, one

operation manual).

※ Check the nameplate on the side of the frequency inverter to ensure that the product you

have received is right the one you ordered.

1.1 Nameplate specification

MODEL: HV590L-7R5G3

POWER:

7.5KW

INPUT:

3PH AC380V 20.5A 50Hz/60Hz

OUTPUT:

3PH AC 0～380V 17A 0～300Hz

S/N:

HNC Electric Limited

1.2Model specification

HV590L-R75 G3

Inverter Series

No.

Voltage

Single-phase220V

No.

Adaptation

Three-phase220V

004

4.0KW

Three-phase380V

5R5

5.5KW

Three-phase480V

7R5

7.5KW

011

11.0KW

15.0KW

…

1.3Product series

Motor adapter

Inverter model

Rated input A

Rated output A

3PH 3-phase input：AC 220V，50/60Hz

HV590L-004G2

4.0

5.5

18.1

HV590L-5R5G2

5.5

7.5

28.0

HV590L-7R5G2

7.5

37.1

HV590L-011G2

49.8

HV590L-015G2

65.4

HV590L-018G2

18.5

81.6

HV590L-022G2

97.7

3PH 3-phase input：AC 380V，50/60Hz

HV590L-004G3

4.0

10.5

8.5

HV590L-5R5G3

5.5

7.5

15.5

HV590L-7R5G3

7.5

20.5

HV590L-011G3

11.0

27.5

HV590L-015G3

15.0

37.1

HV590L-018G3

18.5

41.9

HV590L-022G3

49.3

3PH 3-phase input：AC 460V，50/60Hz

HV590L-004G4

4.0

9.4

HV590L-5R5G4

5.5

7.5

12.5

HV590L-7R5G4

7.5

18.3

HV590L-011G4

11.0

23.1

HV590L-015G4

15.0

29.8

HV590L-018G4

18.5

35.7

HV590L-022G4

41.7

Table 1-3

Shape dimension and nstallation dimension（mm）

Weight

Asse

Shape DIM

（kg

mbly

）

aper

ture

HV590L-004G2

150

258

183.8

136.8

245

175.3

5.5

4.0

HV590L-5R5G2

210

337

191

150

322.5

298

8.7

HV590L-7R5G2

210

337

191

150

322.5

298

8.7

HV590L-011G2

221

380

229.6

163

363.6

341

HV590L-015G2

221

380

229.6

163

363.6

341

HV590L-018G2

285

501

230.2

200

482

460

HV590L-022G2

352

585

274.2

220

559

538

HV590L-004G3

118.

195

169

106.5

184.5

160

5.5

2.6

HV590L-5R5G3

150

258

183.8

136.8

245

175.3

5.5

4.0

HV590L-7R5G3

HV590L-011G3

210

337

191

150

322.5

298

8.7

HV590L-015G3

HV590L-018G3

221

380

229.6

163

363.6

341

HV590L-022G3

HV590L-004G4

118.

195

169

106.5

184.5

160

5.5

2.6

HV590L-5R5G4

150

258

183.8

136.8

245

175.3

5.5

4.0

HV590L-7R5G4

HV590L-011G4

210

337

191

150

322.5

298

8.7

HV590L-015G4

HV590L-018G4

221

380

229.6

163

363.6

341

HV590L-022G4

1.5

Standard specification

Item

Specifications

High performance of current vector control technology to realize

Control system

asynchronous motor and synchronous motor control

Drive performance

High efficiency driving for induction motor and synchronous motor

Maximum frequency

Vector control：0~300HzV/Fcontrol：0~3200Hz

0.5k~16kHz;thecarrierfrequencywill

beautomatically

Carrier frequency

adjustedaccordingtothe load characteristics

Digital setting： 0.01Hz

Input frequency resolution

Analog setting： maximum frequency ×0.025%

Open loop vector control(SVC)

Control mode

Closed loop vector control(FVC)

V/F control

Startuptorque

Type G：0.5Hz/150%(SVC)；0Hz/180%(FVC)

Speed range

1：100(SVC)

Speed range

Speed stabilizing precision

±0.5%(SVC)

Speed stabilizing precision

Torque control precision

±5%(FVC)

G type：Rated current 150% -1 minute, rated current 180% -3

Over load capability

seconds;

Torque boost

Auto torque boost function；Manual torque boost 0.1%~30.0%

LinearV/F,Multi-point V/Fand Square V/F curve (power of 1.2, 1.4, 1.6,

V/Fcurve

1.8, 2)

V/F separation

In 2 ways：separation ,semi seperation

Straight line or S curve acceleration and deceleration mode.

Acc. /deccurve

Four kinds of acceleration and deceleration time. Acceleration and

deceleration time range between 0.0s to 6500.0s

DCbrakefrequency

： 0.00Hztomaximumfrequency,brake time

：

DC brake

0.0sto36.0s, and brakecurrentvalue： 0.0% to 100.0%.

Jog frequency range：0.00Hz~50.00Hz. Jog

Jog control

acceleration/decelerationtime 0.0s~6500.0s.

Simple PLC and MS speed

It canrealize atmaximumof

16segmentsspeedrunningviathe built-

running

inPLCor control terminal.

Built-in PID

It is easy to realize process-controlled close loop control system

Auto voltage regulation

Itcankeepconstantoutputvoltageautomaticallyincaseof change

(AVR)

ofnetworkvoltage.

Itcanlimittherunning

Over-voltage/current stall

voltage/currentautomaticallyandpreventfrequentover-voltage/current

control

tripping duringthe running process

Quickcurrent limit

Minimizetheover-currentfault,protectnormaloperation of the inverter

"Excavators" characteristics,automatically limit torque during

Torque limit & control

operation,prevent frequent over-current trip;

Closed loop vector mode can realize the torque control.

When instantaneous power off,voltage reduction is compensated

Instantaneous stop

through load feedback energy,which could make inverter keep running

non-stop

in a short period of time.

Rapid current limit

To avoid inverter frequent over-current fault.

Virtual IO

5 groups of virtual DI,DO to realize simple logic control

Timingcontrol

Timing control function：settimerange0Min~6500.0Min

Multiple motor switch

4 groups of motor parameter,which can realize 4-motor switch control

Multi-threaded bus support

Support 3 kinds of field bus：RS485, Profibus-DP, CANopen

Select optional H5PC1 analog input AI3x can accept the motor

Motor overheat protection

temperature sensor input(PT100、PT1000)

Support difference,open collector, UVW, rotary transformer, sine

Multi-encoder support

cosine encoder etc.

Select optional user programmable card,which can realize secondary

Programmable PLC

development,programming mode compatible with Drino PLC.

Support inverter parameter operation and virtual oscilloscope

Excellent backend software

function.Inverter internal state graphic monitor can be realized

through virtual oscilloscope.

Threetypesofchannels

： operationpanelreference,control terminal

Running command channel

referenceandserial communication portreference.These channelscan

be switched in variousmodes.

There are totally eleven types of frequency sources, such as digital

Frequency source

reference, analog voltage reference, analog current reference, pulse

reference, MS speed, PLC, PID and serial port reference.

11 kinds of auxiliary frequency source which can flexible achieve

Auxiliary frequency source

auxiliary frequency tuning, frequency synthesis

Standard：

Thereare6digitalinputterminals,DI5canbeused

as100kHz

high-

speedinput pulse.

2analog input terminals whichcanbeusedas 0-10V voltage input or

Input terminal

0~20mA current input.

Extended function：

4 digital input terminals,

1analog input terminals support-10~10V voltage input &PT100\PT100

Standard：

1 digital output terminals, Y1 is high-speed pulse output terminal (can

be choosen as open circuit collector type), support 0~10kHz square

wave signal;

2 relay output terminal;

2 analog output terminals, support 0~20mA output current or 0~10V

Output terminal

output voltage;

Extended function：

2 digital output terminal;;

1 analog output terminal, support 0~20mA output current or 0~10V

output voltage.

LED display

Realizeparameter setting,statusmonitoringfunction

Keyboard potentiometer

Equipped with keyboard potentiometer or coding potentiometer

Realize button locking,define operation range for part of buttons to

Key lock&function selection

prevent operation fault.

Itcanimplementpower-onmotor short-circuit

detection,input/outputphaselossprotection,

Protection function

overcurrentprotection,overvoltageprotection,undervoltageprotection,over

heating protection and overloadprotection.

Liquid crystal display operation panel, brake component, multi-

function extended card (1.IO extended card 2.user programmable

card), RS485 communication card, Profibus-DP communication card,

Optionalparts

CANopen communication card, differential input PG card, UVW

differential input PG card, rotating inverter PG card, OC input PG

card.

Indoor,andbefreefromdirectsunlight,dust,corrosivegas,

combustible

Using place

gas,oilsmoke, vapor,driporsalt.

Altitude

Below 1000m

-10 ℃ to +40 ℃ (Derating use when under ambient temperature of

Ambient temperature

40 ℃ to 50 ℃)

Humidity

Less than 95%RH, without condensing

Vibration

Less than 5.9 m/s2(0.6g)

Storage temperature

－20℃~＋60℃

Table：1-5.1

1.6

Interface configuration

Interface

Standard

Optional 1

Optional 2

DI7~DI10

DI7~DI8

Input DI

DI1~DI6

Multi-function card ：

Communication card：

H5PC1

H5RS485

1 way collector

1 way collector：

1 way collector output：

output：DO1

ExtendedDO2

Extended DO2

OutputDO

2 way relay：

1 way Multi-function

Communication card：

TA1,TB1,TC1

card：H5PC1

H5RS485

TA2,TB2,TC2

High speedDI

DI5

High speedY

Rs485

communication

Rs485communication

card

CAN-OPEN：

CAN-LINK：

CAN

communication card

H5CCANO

H5CCANL

Profibus-DP

Communication card：

communication card

H5CPDP

H5PG1

Differential input PG

card,without dividing

frequency output;

OC input PG card,

without dividing

frequency output;

Optional

5V,12V,24V.Please

provide voltage and

pulse input information

when ordering.

V6-PG3

UVW Differential input PG

PG interface

card,without dividing

frequency output 5V

V6-PG4

Rotating transformer PG

caed

V6-PG5

OC input PG card

With 1:1 dividing frequency

output;

Optional

5V,12V,24V.Please

provide voltage and

pulse input information

when ordering.

Section II. Installation &Wiring

2.1 Use of the environment

1) Ambient temperature-10℃~40℃.

2) Avoid electromagnetic interference and keep the unit away from the source of interference.

3) Prevent dropping water, steam, dust powder, cotton fiber or fine metal powderfrominvasion.

4) Prevent oil, salt and corrosive gas from entering it.

5) Avoid vibration. Vibration should be less than 0.6G. Keep away from punching machine etc.

6) Avoid high temperature, moisture or being wetted due to raining, with the humidity below

95%RH (non-condensing).

7) Prohibit the use in the dangerous environment where inflammable or combustible or explosive

gas, liquid or solid exists.

2.2 Handling and installation

※

When transporting inverter, right lifting tools are required to prevent inverter from

damaging.

※

The number of stacked box of the inverter are not permitted higher than the limit.

※

Please don’t run the inverter if there is damage or lacking of components.

※

Do not place heavy objects on the frequency inverter.

※

Please prevent screw, cable pieces or other conductive objects or oil etc

inflammableobjects invading the frequency inverter.

※

Do not make it fall or have a strong impact.

※

Confirm if the installation location and object could withstand the weight of the

inverter. The frequency inverter must be installed by wall hooking、inYor room

withadequate ventilation, with enough space left between it and the adjacent objects

or retaining board (walls) around, as shown in the picture below：

※

Above 120mm

Air circulation position

Above 120mm

Air circulation position

※

Fig. 2-2.1

Heat dissipation problems should be concerned when doing mechanical installation, please

mind rules belows：

1) Mounting space is shown in 2-2.1, which could ensure the heat sinking space of the

inverter. However, the heat sinking of other devices in the cabinet shall also be considered.

2) Install the inverter vertically so that the heat may be expelled from the top.However, the

equipment cannot be installed upside down. If there are multiple inverters in the cabinet,

parallel installation is better. In the applications where up-down installation is required,

please install the thermal insulating guide plate referring to the Fig. 2-2.2 for standalone

installation and up-down installation.

3) Installing support must be flame retardant materials.

4) It is suggested that cooling cabinet be put outside at places where powder dust exists.

Space inside the sealed cabinet shall be large as much as possible.

2.3 Lowercoverremovableandinstallation

Series below 7.5kW employ the plastic enclosure, refer to Fig. 2-3.1 for the removal of the

lower cover of the plastic enclosure, users may directly upturn it for 90 degrees.

Fig. 2-3.1

Series above 11KW employ sheet-metal enclosures. Refer to Fig. 2-3.2 for the removal of the

upper cover of the sheet-metal enclosure. Loosen the screws of the lower cover directly with tools.

Fig. 2-3.2

Danger

Whenremovingthelowercover,avoidthefallingofthelowercover,which maycause human injuryor

damage tothe equipment.

2.4 Wiring

The wiring of frequency inverter includes two parts： main circuit and control circuit. Users

must ensure correct connections according to the following connection diagram.

2.4.1 HV590L diagram

External Braking Resistor(To be supplied by customer)

Mains Supply

3-Phase

Phase

Monitor Relay

Main Contactor

Inverter Output Contactor

RFI

Line

Filter

Reactor

(optional)

Brake Contactor

110Vdc

HV590L

Supply Ground

}

AO1

Safety

+24V

GND

}rcuit

Travel up

DI1

Fault

Travel down

DI2

}

output

COM

Nominal speed

DI3

MC Relay

Levelling speed

DI4

220Vdc

}

Inspection speed

DI5

Phase Monitor

Analog output

IGBT enable

AO2

MC RelayRelay

DI6

}Voltage/current switchable）

GND

0 to 10VDC/ O TO 20mA

COM

Brake

Relay

220Vac

GND

+10V

UPS enable

Safety circuit

AI1

485+

MODBUS-RTU

AI2

communication

485-

}

GND

Fig. 2-4.1 Wiring of Inverter using AI1 as DI (Using NPN Transistor switch controller)

Note: Please set A1.07=51

External Braking Resistor(To be supplied by customer)

Mains Supply

3-Phase

Phase

Monitor Relay

Main Contactor

Inverter Output Contactor

RFI

Line

Filter

Reactor

(optional)

Brake Contactor

110Vdc

HV590L

Supply Ground

}

AO1

Safety

circuit

+24V

GND

}

Travel up

DI1

Travel down

DI2

output

COM

Nominal speed

DI3

Levelling speed

DI4

MC Relay

220Vdc

}

Inspection speed

DI5

Phase Monitor

AO2

Analog output

IGBT enable

MC Relay Relay

DI6

}Voltage/current switchable）

GND

0 to 10VDC/ O TO 20mA

COM

Brake

Relay

220Vac

GND

+10V

UPS enable

Safety circuit

AI1

485+

MODBUS-RTU

AI2

communication

485-

}

GND

Fig. 2-4.2 Wiring of Inverter using AI1 as DI(Using relay switch controller)

Note: Please set A1.07=51

External Braking Resistor(To be supplied by customer)

Mains Supply

3-Phase

Phase

Monitor Relay

Main Contactor

Inverter Output Contactor

RFI

Line

Filter

Reactor

(Optional)

Brake Contactor

110Vdc

HV590L

Supply Ground

}

AO1

Safety

circuit

+24V

GND

}

Travel up

DI1

Travel down

DI2

output

COM

Nominal speed

DI3

MC Relay

220Vdc

Levelling speed

DI4

}

Inspection speed

DI5

AO2

Analog output

IGBT enable

Phase Monitor

MC Relay Relay

}Voltage/current switchable）

DI6

GND

0 to 10VDC/ O TO 20mA

COM

Brake Relay

+10V

220Vac

Analog input

AI1

0 to 10V

AI2

Safety circuit

GND

485+

MODBUS-RTU

communication

485-

}

Extension I/O card

OP1

HV590IO1

+24V

DO2

UPS enable

DI7

output

CME1

Single phase UPS select

DI8

DI9

DI10

COM

AI3

Analog input

-10V to 10V

PGND

Fig. 2-4.3 Wiring of Inverter using extending IO board

Note: Please set P4.06=51

2.5 Main circuit terminals(G type)

2.5.1 HV590L main circuit terminals

HV590L−004G3～HV590L−015G3

Terminal symbol

Terminal name and function description

R、S、T

Three-phase AC input terminal

⊕、B

Connecting terminal of braking resistor

⊕、Ө

DC power input terminal; DC input terminal of external braking unit

U、V、W

Three-phase AC output terminal

Grounding terminal PE

2.6 Control circuit terminals

2.6.1 Control circuit terminal arrangement

HV590L Control circuit terminals

+10V AI1

AI2

GND

AO1

AO2

GND

485+485- Y1

24V

DI1

DI2

DI3

DI4

DI5

DI6

2.6.2 Control circuit terminals description

Terminals function description：

Terminal

Type

FunctionDescription

sign

Name

Provide

+10V power supply for external units, with

maximum output current of 10mA.

External terminal of

+10V-GND

It is generally used as the operating power supply for

10V power supply

the external potentiometer.

The potentiometer resistance range is 1kΩ to 5kΩ.

Power

Provide

+24V power supply for external units. It is

External

supply

+24V-

generally used as the operating power supply for digital

terminalof24V

COM

input/output terminal and the external sensor.

powersupply

Maximum output current： 200mA

When using external signal to drive DI1~DI6 ,SP should

External power

be connected to external power supply, connection with

input terminals

+24V as factory default.

Analog

AI1-GND

Analog input

1. Input voltage range： DC 0V to 10V /4mA to 20mA,

input

terminal 1

chosen by jumper J3 on control board.

2. Input impedance： 22kΩ of voltage input, 500Ω of

current input.

1.Inputrange ： DC

0V~10V/4mA~20mA ， chosen by

Analog input

jumper JP4 on control board

AI2-GND

terminal 2

2.Inputimpedance ：

22kΩ of voltage input,

500Ω of

current input.

DI1-SP

DigitalInput 1

1. Opticalcouplingisolation，bipolar input.

DI2-SP

DigitalInput 2

2. Input impedance：4.7kΩ.

DI3-SP

DigitalInput 3

3. Electrical level input range：9V~30V.

Digital

DI4-SP

DigitalInput 4

Input

DI5-SP

DigitalInput 5

1. Input impedance：2.4 kΩ.

DI6-SP

DigitalInput 6

HDI

High-speed pulse

DI5 can be used as high-speed pulse input channel.

DI5-SP

input terminal

Maximum input frequency：100kHz.

The voltage or current output is determined by jumper

J1 on the control panel.

AO1-GND

Analog output 1

Output voltage range ：

0V to

10V Output current

Analog

range： 0mA to 20mA.

output

The voltage or current output is determined by jumper

J2 on the control panel.

AO2-GND

Analog output 2

Output voltage range ：

0V to

10V Output current

range： 0mA to 20mA.

Optical coupling isolation,dual polarity open collector

output.

Digitaloutput 1

Output voltage range ： 0V to

24V Output current

Digital

DO1-COM

(High-speed

range：0mA to 50mA

Output

pulseoutput)

When used as high-speed pulse output , maximum

frequency can reach 10kHz. Function code P5.00 as

constraints

Relay

TB1-TC1

Normallyclosed

Contact driving capacity：AC250V，3A，COSø=0.4

output1

TA1-TC1

Normally open

Relay

TB2-TC2

Normallyclosed

Contact driving capacity：AC250V，3A，COSø=0.4

output2

TA2-TC2

Normally open

Extended function

20 needle terminals , for selectable card please refer to

card interface

interface configuration, table 1-6.1.

Auxiliary

14 needle terminals , for selectable card please refer to

PG card interface

interface

interface configuration, table 1-6.1

External keyboard

interface

2.6.3 Description of wiring of control terminals

1） Analoginput terminal

Because the weak analog signal will be easily affected by the external interference,

generally shielded cable shall be used, the cable length shall be as short as possible and no

longer than 20 meters, as shown in Fig. 2-6.1. In case the analog signal is subject to severe

interference, analog signal source side shall be installed with filter capacitor or ferrite magnetic

ring, as shown in Fig.2-6.2.

Less then 20 meters

HV590L

+10V

AI1

GND

Fig. 2-6.1 Analog input terminal wiring diagram

Go through in the same direction or

wind 2~3 rounds in the same direction

HV590L

0.022uF 50V

External analog source

AI1

GND

Ferriter magnetic ring

Fig.2-6.2Analog input terminal processing wiring diagram

2） Digital input terminal

It needs to employ shielded cable generally, with wiring distance of no longer than 20

meters. When valid driving is adopted, necessary filtering measures shall be taken to prevent

the interference to the power supply.

HV590L Series Frequency Inverter. User Manual (Version: 3.1.14) - page 1